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PHXK

XL  Preheater Set

INSTRUCTION MANUAL

Summary of Contents for PHXK

Page 1: ...PHXK XL Preheater Set INSTRUCTION MANUAL ...

Page 2: ...it Ref PH217 Manual 1 unit Ref 0026951 XL PCB Support 1 unit Ref PHXL SA XL Preheater Unit 1 unit RJ45 Cable 1 unit Ref 0019914 Metallic Supports for PCB Ref PH201 4 units Ref PH202 4 units Ref PH203 4 units This manual corresponds to the following references PHXLE 1KA 120V PHXLE 2KA 230V PHXLE 9KA 100V PH203 PH202 PH201 ...

Page 3: ... to Robot Thermocouple Connectors x8 Type K Console 2 8 Color TFT Screen Start Stop USB B Connector RJ45 Connector to Preheater Unit USB A Connector Foot for Vertical Set Up Button for Foot Folding and Unfolding Support Slot Clamps Height Adjusting System Guide Knobs Sliding Guides Allen Key For Electrical Power Supply Connection Clamp Knobs Rubber Caps Zone B1 Zone A2 Zone B2 Zone A3 Zone B3 www ...

Page 4: ...Three phase PHXLE 9KA 100V PHXLE 1KA 120V 60 A 20 A 10 mm2 2 5 mm2 PHXLE 2KA 230V 30 A 10 A 4 mm2 1 mm2 PHXK can be connected to single phase or three phase networks A power supply cable is required Use the following table to determine the cable size and connection Connection to Power Supply RJ45 Cable Ref 0019914 ...

Page 5: ...erted through the front or the side part of the Preheater Unit all you have to do is replace the cap with the cable grommet 2 Insert the cable through the cable grommet and the flange and fix it with the allen screws Image shows single phase connection 3 Connect the cables as the scheme and reassemble Cable grommet Cap www jbctools com ...

Page 6: ...eater as shown below Low level High level Medium level 28 mm 38 mm 48 mm PSX the XL PCb Support allows to change the heigth between the PCB and the preheater heating area It can be choosen between 3 positions for the working height adjustment To change the height do as follows To raise the support hold the base and pull up To lower the support press the button and move down Ref PH201 Ref PH202 Ref...

Page 7: ...ft out the PCB Fast PCB Replacement XL PCB Support lets you replace PCBs of the same batch fast and easily Use the sliding guides to change the PCBs Removing the PCB Placing another PCB Sliding Guide Knobs Sliding Guide Position it and tighten the sliding guide knobs www jbctools com ...

Page 8: ...product page at www jbctools com Troubleshooting USB flash drive is connected Station is controlled by a PC Station is controlled by a robot Station software update Press INFO to start the process Warning Press INFO for failure description Error Press INFO for failure description the type of error and how to proceed System notifications Status Bar Original PIN 0105 General Work mode Profile editor...

Page 9: ...for Printed Circuits and is committed to becoming the most recognized international industry association for the electronics manufacturing industry Fix with Kapton Tape Protection Thermocouple Setting Thermocouples Function Select Thermocouples from the Work mode menu to set them up The thermocouples TC can work in three diferent ways depending on what is needed Control the unit mantains the selec...

Page 10: ...tion Info Instant Power Supplied to Heater Status Indicator Work Mode Status Bar Thermocouple Selected Temp and Mode Control Protection Info Thermocouple Current Temp TC1 Current and Selected Temperature Temperature Mode Select Temp mode from the Work mode menu In this mode the heater unit maintains the selected temperature for the TC1 thermocouple as long as the other TC s do not reach the contro...

Page 11: ...e heater unit maintains the selected power as long as the thermocouples do not reach the control protection temperature limit Thermocouple current temp Thermocouple Selected Temp and MSode Control Protection Info Instant Power Supplied to Heater Status Indicator Work Mode Status Bar Thermocouple Selected Temp and Mode Control Protection Info Thermocouple Current Temp TC1 Current and Selected Tempe...

Page 12: ...ng as the same working conditions are respected The profiles which already have the data from the Teach profile are marked with this symbol These profiles can be run either with or without the Thermocouples It can be chosen from the Profiles mode work screen Teach Profile Select Profile Mode from the Work Mode Menu In this mode the heater unit regulates the temperature of the TC1 thermocouple acco...

Page 13: ...files There are 3 profiles predefined by JBC A B and C The difference between them is the number of steps 2 3 or 4 The thicker your PCB is and the more layers it contains the more steps are needed to obtain a gradual warming These profiles are not modifiable but can be used as a template to create your own profiles JBC A 2 steps JBC B 3 steps JBC C 4 steps PCB Reference Specifications FR4 1 6mm th...

Page 14: ...r Switch Y Axis Between Power and Temperature USB flash drive is connected Station is controlled by a PC Station is controlled by a robot System Notifications Station software update Press INFO to start the process Warning Press INFO for failure description Error Press INFO for failure description the type of error and how to proceed The following icons will be displayed on the screen s status bar ...

Page 15: ... JBC Update File from www jbctools com software html and save it on a USB flash drive Preferably one with no other files 2 Insert the USB flash drive to the console The icon is diplayed while updating Files Working with Pedal Press the pedal to start heating and press again to stop as if it was the button on the console Once the Work Mode is set the Heater Unit can work without the console using t...

Page 16: ... damp cloth when cleaning Alcohol can only be used to clean the metal parts Only if it is absolutely necessary and if cleaning with isopropyl alcohol IPA is not enough it is recommended to use a scraper to remove dirt in the glass area Replace any defective or damaged parts Use original JBC spare parts only Repairs should only be performed by a JBC authorized technical service 16 ...

Page 17: ...nflamable products to ignite even when out of sight Be careful with the remains of liquid tin In contact with skin it can cause burns Avoid flux coming into contact with skin or eyes to prevent irritation Be careful with the smoke produced when soldering Keep your workplace clean and tidy Wear appropriate protection glasses and gloves when working to avoid personal harm This appliance can be used ...

Page 18: ...Notes 18 ...

Page 19: ... total area 510 x 610 mm 20 08 x 24 02 in Ambient Operating Temperature 10 50 ºC 50 122 ºF Temperature Range 50 250 C 120 482 ºF Temperature Measurement Thermocouple type K JBCset Temperature Profiles 3 profiles 2 3 or 4 steps User Profiles 22 up to 6 steps for each Maximum Work Time 600 min or indefinite Dimensions Weight 790 x 664 x 42 mm 18 kg L x W x H 31 1 x 26 1 x 1 65 in 39 7 lb XL PCB Supp...

Page 20: ...rranty covers this equipment against all manufacturing defects including the replacement of defective parts and labour Warranty does not cover product wear or misuse In order for the warranty to be valid equipment must be returned postage paid to the dealer where it was purchased Get 1 extra year JBC warranty by registering here https www jbctools com productregistration within 30 days of purchase...

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