JAWA 250 TRAVEL Page 1 Operating Instructions Manual Download | Manualshive

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OPERATING INSTRUCTIONS FOR THE MOTORCYCLE

JAWA

250 type 597-0

Travel

This document has been translated by the site

and is not an official Jawa document.

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Summary of Contents for 250 TRAVEL

Page 1: ...1 OPERATING INSTRUCTIONS FOR THE MOTORCYCLE JAWA 250 type 597 0 Travel This document has been translated by the site and is not an official Jawa document ...

Page 2: ...brand Welcome to the world s big family of fans of JAWA motorcycles This guide is intended to provide basic information about the operation maintenance and adjustment of your motorcycle Please pay attention to its contents and read it carefully to the end We wish you much joy and pleasure with your JAWA motorcycle ...

Page 3: ...nce and therefore we recommend entrusting the more complex repairs solely to official workshops Identification number of motorcycle VIN Vehicle Identification Number The motorcycle that you purchased is marked with an identification number on the VIN plate from the manufacturer TLJ 597 0 XX 7 T 000 00x T Europe XX Exemption L Czech Republic 7 Code of production year 2007 J Producer JAWA T Assembly...

Page 4: ...NTENANCE 11 PLAN OF MAINTENANCE WORK 11 1st CLEANING MACHINE 12 2nd LUBRICATION 13 3rd SERVICING BATTERY 14 4th ADJUSTMENT 14 III ASSEMBLY AND DISASSEMBLY WITHOUT SPECIAL TOOLS 16 Dismantling the front wheel 16 Dismantling the rear suspension 17 Removing the fuel tank 17 Disassembly of the rear wheel 17 Tyre pressures 17 TABLE OF FLUIDS AND LUBRICANTS 18 ELECTRICAL DIAGRAM 19 Explanatory Text of E...

Page 5: ...l Consumption per 100 km 4 8 litres Fuel Tank Capacity 17 litres of which 2 8 litres are reserve Engine four stroke engine air cooled petrol electric starter Type TMEC type 253 FMM 5 speed Number of Cylinders 2 Format OHC Bore 53 mm Stroke 53 mm Compression Ratio 9 2 1 Power 13 kW 7500 Lubrication pressure Capacity 233 8 cubic centimeters Clutch multiplate in oil bath Transmission Gearbox mechanic...

Page 6: ...rtable seat in the Travel style to which may be added a back carrier for a top box is intended for leisure use for younger and older sports minded customers Engine The power unit is a twin cylinder four stroke engine with single overhead camshaft and a volume of 233 8 cubic centimeters with a five speed gearbox This engine has a maximum power of 13 kW at 7 500 RPM and a polished performance and is...

Page 7: ... a separate relay Ignition Contactless electronic ignition with variable advance by means of a sensor that is part of the alternator together with a separate control unit Ignition Coil The motorcycle is equipped with two ignition coils which are mounted in the space beneath the tank Spark ing Plug The motorcycle is fitted with NGK CR 7 HSA Plugs from other manufacturers may be used if of comparabl...

Page 8: ... MOTORCYCLE A new motorcycle needs at least 1 500 2 000 km before its power can be fully utilized Conscientious running in of machinery extends the life of the machine and also its maximum performance The motorcycle must be run in a flexible manner don t unnecessarily overload nor over rev the engine and take care especially about these guidelines Do not over rev the engine especially in first gea...

Page 9: ... lever see Figure 9 see the description in chapter Adjusting the carburettor and press the Start button on the handlebar Let the engine warm up for a time at low RPMs After engine warm up turn the choke off After starting check that all the electrical equipment works Ride When starting off pull in the left hand clutch lever engage first gear with the left foot Move the lever to the bottom of the f...

Page 10: ...rev a cold engine at high RPM because cold oil will not sufficiently penetrate the hard to reach components and you are in danger of seizing the engine The run in engine is capable of running at high engine speeds full throttle after a short warming up Don t hold the clutch out for long When riding uphill never help the engine by making the clutch slip but change down in good time to a lower gear ...

Page 11: ...11 2 2 1 3 4 1 0 0 1 1 0 0 0 0 0 0 0 0 3 1 4 ...

Page 12: ...Replace front fork oil and check steering head bearings Every 25 000 km or 2 years Remove the brake calipers inspect all the parts replace brake fluid dust covers and piston seals Have this done in an official workshop using the specified brake fluid for corrosion protection Every 50 000 km or 5 years Dismantle the complete braking system including master cylinder and valve Check all working parts...

Page 13: ...e oil in front forks Total oil capacity of the two shock absorbers is 400cc of oil ie 200cc in each leg Apart from damping the oil serves for lubricating bushings and sliders Before the first oil change we recommend that the front forks be cleaned out with two changes of flushing oil a First oil change after the first 500 km b Regular oil changes thereafter at every 5 000 km Procedure for an oil c...

Page 14: ...m the vehicle and check the volume of electrolyte If necessary fill the battery with distilled water to the upper level Optimum charging current is 0 9 A and the battery temperature during charging should not exceed 55 degrees C The battery is fully charged when all the cells gas evenly and density values are no longer increasing Specific gravity of the electrolyte should reach values shown above ...

Page 15: ...djust rear brake by turning the wing nut Fig 19 2 nd Wing nut is to be tightened until brake shoes begin to operate Then about 1 5 turns is released Proper adjustment of the rear brake is a prerequisite for proper operation of the brake switch Adjusting the front brake lever screw to adjust the bias control of the main cylinder free play of between 0 3 and 0 5 mm There should be no sponginess in t...

Page 16: ...l 5 metres from the lamp Note this position and draw a horizontal line 6 5 cm on the wall below the level of the mark Light up the dipped beam headlamp and set it so that the parameters of the beam correspond with the sketch We recommend adjustment be made during a professional service III DISMANTLING AND REASSEMBLY WITHOUT SPECIAL TOOLS ROLLING CHASSIS Dismantle the front wheel Unscrew the nut lo...

Page 17: ...ement you need to fit dampers as a pair If you fail to do so there may be misalignment because of incompatible damping force of each damper Dismantling the fuel tank Close the fuel valve and disconnect the hose Once removed detach the seat and the silentblock rubber mountings holding the tank at the rear Lift tank by the rear and move it backwards along the longitudinal axis of the motorcycle rais...

Page 18: ...ry chain H brake fluid Types of Czech Republic Trans Mogul 1990 Gyrol 90 Mogul Trans 80W 90 Gyrol 80W 90 Shell Super HELIX 15W 40 Mogul Super 15W 40 Grease LA2 Grease LA2 Grease LA2 Grease LA2 Spec Spray on chains SYNTOL HD 205 viscous range API GL 4 SAE 90 API GL 4 SAE 80W 90 API S6 SAE 15W 40 API SC CB or API SF CC SAE 15W 40 ISO L XBCEB 2 ISO L XBCEB 2 ISO L XBCEB 2 ISO L XBCEB 2 Castrol Mo S2 ...

Page 19: ...19 ELECTRICAL WIRING DIAGRAM ...

Page 20: ...upter flasher 4 CDI central control unit 14 starter relay 5 relay controller 15 battery 6 ignition coils 16 starter 7 stop switch rear 17 alternator 8 RPM counter 18 left switch 9 panel with instrument lights 19 horn 10 speedometer 20 headlamp Colour coding cables black R red B white M blue H brown yellow F violet ...

Page 21: ...ion Fig 8 carburetor idle screw Fig 9 left switch flashing hi lo beam direction indicators horn choke Fig 10 battery fuse relay controller Fig 11 air filter Fig 12 Adjustment of clutch Fig 13 Filler for engine oil checking the engine oil the level should be between the lower and upper level mark on dipstick not screwed in Fig 14 engine oil drain plug Fig 15 Front wheel oil drain plug from front fo...

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