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Pelletti XL 

Installation 

 
Requirements of local control authorities shall 
be met.  

 

 

 
The boiler is installed directly onto a solid 
even base. 4 adjustable legs are delivered in 
assembly with the boiler.  

Boiler Room

 
There should be sufficient space for pellet 
burner and boiler maintenance operations.  
For cleaning of convection part located in the 
boiler rear part there should be access to the 
boiler rear and space over convection part 
cleanout opening, at least 800 mm. 
 
 
 
 

It is important from fire safety point that boil-
er-room is clean and non-dusty.  
Flammable substances shall not be stored in 
the boiler-room. The door to the boiler-room 
shall be kept closed.  
Air required for burning shall be supplied 
from outside and area of the channel or valve 
shall be at least 1.5 more than stack flue 
cross-section.  
 
 

Stack 

 
Round stack diameter shall be 150 mm, and 
for brick-lined stack - ≈ 250 cm

2

Boiler draft requirement depending on capaci-
ty is 10-15 Pa. 

 

 
Stack height shall be sufficient so that flue 
gases do not cause problems for surrounding 
buildings.  

Recommended height is 5 m minimum. 

Piping Installation 

 
It is recommended to connect the boiler to 
energy accumulator with volume of 500 – 
1,500 l. 
It is recommended to build in 3 thermometers: 
in lower, medium and upper parts.  
For easier filling and drainage of the system 
connections of the boiler, accumulator and 
heating networks shall be equipped with stop 
valves. 

The boiler shall have at least one safety 
valve 1”/1.5 bar. 

For operation confirmation 

it is recommended to use two safety valves 
with unit blow capacity complying with re-
quired blow capacity. 
 

 
Safety valve blow pipe shall be retracted to 
drain pit so that overflowing could be seen 
and steam potentially escaping from the pipe 
could not result in danger for people and 
property.  
The volume of the membrane expansion tank 
should be at least 5 % of the entire water 
space in the system. In practice tank volume 
is approximately 10 % of total volume if pre-
liminary pressure of 0.5 bar in the tank is suf-
ficient.  
Piping should be installed to ensure that boiler 
operation, maintenance, and cleaning are un-
obstructed.

 
 
 

Summary of Contents for PELLETTI XL

Page 1: ...2 1 2020 Pellet boiler PELLETTI XL INSTALLATION AND OPERATION MANUAL JÄSPI HEATING EXPERT www kaukora fi ...

Page 2: ...llation 6 Boiler Room 6 Stack 6 Piping Installation 6 Heat Connection Example 7 Electric Wiring 8 Electric Connection Diagrams 8 Boiler Operation and Maintenance 10 Control Panel 10 Maintenance 11 Cleaning 11 Troubleshooting 12 The boiler water temperature does not rise to the desired level 12 The boiler boils and sputters 12 The flue gas temperature is too high 12 Warranty 12 Installation record ...

Page 3: ...y to clear up necessity in free space pellet storage and frequency of boiler cleaning Installation shall always be per formed by qualified personnel knowing requirements of official control authorities It is recommended to use energy accumula tors in combination with pellet burner as it increases operating cycle improves operating level and reduces emissions Technical Data Power range 15 30 kW Wei...

Page 4: ...d stack fitting with 180 turn and upward vertical exit 8 Cleanout 9 Convection part cleanout opening 10 Accumulator inlet boiling adapter R25 i t 11 Hot water supply coil adapters Ø 22 12 Adaptor of thermal safety valve sensor R15 i t 13 Mixture valve flange R20 i t 14 Draft regulating damper adapter R20 i t 15 Accumulator return expansion adapter R25 i t 16 Electric leads ...

Page 5: ...5 Pelletti XL Boiler Sectional View 1 Convection part cleanout opening 2 Front turbulent plate 3 Rear turbulent plate 4 Turbulent furnace plate 5 Ash chest ...

Page 6: ... shall be sufficient so that flue gases do not cause problems for surrounding buildings Recommended height is 5 m minimum Piping Installation It is recommended to connect the boiler to energy accumulator with volume of 500 1 500 l It is recommended to build in 3 thermometers in lower medium and upper parts For easier filling and drainage of the system connections of the boiler accumulator and heat...

Page 7: ...ve 1 5 bar 2 pieces 3 PE XL Heating boiler 4 Hot water supply valve bank 5 Charging pump 6 GTV 700 accumulator 7 Charging valve 8 Heating loop pump 9 Hot water supply coil of the boiler 25 l min 10 Boiler water filling valve 11 Heating circuit 12 TERMOMAT 3 Charging automatics ...

Page 8: ...k located behind opening sensor panel Electric Connection Diagrams Burner Connection Diagram POWER SUPPLY FROM BURNER CUT OFF SWITCH BURNER BURNER CUT OFF SWITCH BURNER THERMOSTATIC REGULATOR TEMPERATURE LIMITER CAUTION In system with 3 wired burner add jumper 1 2 voltage to the burner from connection terminal 3 ...

Page 9: ...DIAGRAM ADDITIONAL ELECTRIC CAPACITY CONNECTION DIAGRAM POWER SUPPLY FROM TEH MAIN SWITCH TEH THERMOSTATIC REGULATOR TEMPERATURE LIMITER INDICATOR LAMP TEH POWER SUPPLY FROM TEH MAIN SWITCH TEH TEH THERMOSTATIC REGULATOR TEMPERATURE LIMITER INDICATOR LAMP ...

Page 10: ...ature in the boiler 2 TEH temperature limitor switches off TEH if water temperature in the boiler exceeds 98 C Limiter shall operate only in case of improper operation or the instrument failure Limiter acknowledgement is performed by a sharp object pressing on acknowledgement push button Water in the boiler shall cool down before acknowledgement 3 Electric heating indicator lamp is on when TEH is ...

Page 11: ...ayer of soot ash es and tar on the firing surfaces and inside the flue This prevents thermal energy from transferring to water thus increasing the flue gas temperature and lowering the efficiency Cleaning is performed through front hatches and also rear hatch in the following way 1 Disconnect convection part cleanout opening on top of the boiler and clean the gaps between flue gas turbulators Afte...

Page 12: ...e boiler is cooled down the system can be filled with water and heating process can be started again Check that the pump and the mixing valve are working and check the circulation through the pump and piping The air pre sent in the system can inhibit water circu lation The flue gas temperature is too high Flue gas temperature shall not exceed 350 ºC as stacks do not tolerate high temperatures Clea...

Page 13: ... the boiler Year of manu facture Boiler type Installer company Date Wiring installer company Date System tuning training Installer company Date Date Flue gas temperature Reduced flue pressure Preliminary pressure of expansion tank Signature ...

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