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Jasic EVOLVE200 PLUS, User Manual

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EVOLVE200 PLUS USER MANUAL

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2.8 MIG welding function instructions

2.8.1 MIG WELDING connection caption

Connect the gas bottle to gas input nipple on the back side.

Connect the MIG gun to the socket.

Connect the earth cable of workpiece to the negative polarity.

Check if the driving rolls match the appropriate wire diameter.

Push the wire between the driving rolls up to see it outside the euro

torch connector. Close the upper rolls with the shaft.

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Summary of Contents for EVOLVE200 PLUS

Page 1: ...EVOLVE200 PLUS USER MANUAL EVOLVE200 PLUS USER MANUAL REV 00...

Page 2: ...chnology parameter selection instruction 17 2 5 Welding job group selection instructions 17 2 6 MMA welding function instructions 18 2 7 TIG welding function instructions 22 2 8 MIG welding function i...

Page 3: ...efully 1 JASIC has the right to revise this manual at any time without prior notice 2 Though contents in this manual have been carefully checked inaccuracies might have occurred For any inaccuracy ple...

Page 4: ...f this product please contact your local city office your household waste disposal service or the shop where you purchased the product 1 1 2 Safety Precautions WELDING AND ARC CUTTING CAN BE HARMFUL T...

Page 5: ...s beyond said limit users must therefore implement all precautions required by law PACEMAKERS The magnetic fields created by high currents may affect the operation of pacemakers Wearers of vital elect...

Page 6: ...tt No equivalent model available Idle state occurs under the condition specified in below table Idle state Condition Present MIG mode X TIG mode MMA mode FAN OFF condition X The values of efficiency a...

Page 7: ...in Notice Excessive flow rates will cause turbulence in the gas stream which may aspirate atmospheric contamination into the welding pool Notice A cross wind or draft moving can disrupt the shielding...

Page 8: ...he menu page 1 2 2 Knob KNOB1 Current and wire speed knob KNOB2 Voltage and ARC length knob 1 2 3 Front panel commands descriptions Fig 1 FRONT PANEL COMANDS DESCRIPTIONS Button1 back command KNOB1 se...

Page 9: ...ront panel home menu 1 3 Boot up and machine information display 1 3 1Boot up interface descriptions At the power on the control panel has a boot time of about 20 seconds after the boot time the displ...

Page 10: ...hine software upgrade descriptions In the menu check for software update can be check if a new firmware is available for machine and for the HMI by the command check If a firmware update is available...

Page 11: ...Name Description Refer to schematics 1 PCB MOTHER BOARD TJ010 2 PCB COMMUNICATION BOARD TJ003 3 PCB EMC BOARD TJ013 4 TRANSFORMER THE MAIN TRANSFORMER 5 MOTOR WIRE FEEDER INTERNAL MIG WIRE FEEDER 6 D...

Page 12: ...EVOLVE200 PLUS USER MANUAL 10...

Page 13: ...IG 200A 18V MIG 200A 24V Rated duty 2T 4T 25 AC230V Single phase Welding current MMA 20A 20 8V 180A 27 2V TIG 5A 10 2V 200A 18V MIG pulsed MIG 20A 16V 200A 24V Ambient Operation temperature 10 40 Stor...

Page 14: ...or button2 The display will show the WiFi network available touch the WiFi name to connect use the display keyboard to enter the password The state of the WiFi connection is available in the line Stat...

Page 15: ...sing the MIG or MMA or TIG working mode with the mode menu The simplest solution to change the welding mode is to press the torch button want to use For example if the machine is set in MMA mode and t...

Page 16: ...rate mode instructions Welding operate mode includes 2T mode 4T mode and SP mode Welding operate mode is switched by pushing the 2T 4T button three kinds of Welding mode corresponding schematic diagra...

Page 17: ...EVOLVE200 PLUS USER MANUAL 15 2 2 2 4T mode 4T 2T 4T example 4T 2T 4T GLICK FUNCTION ON example 4T 2T 4T GLICK FUNCTION ON Slope DOWN set to 0 example...

Page 18: ...EVOLVE200 PLUS USER MANUAL 16...

Page 19: ...elding materials and specifications 2 4 Welding technology parameter selection instruction MMA TIG and MIG mode correspond to different welding technology parameters it can be used to adjust the weldi...

Page 20: ...ut contact through human body and live parts of earth cable and electrode holder can cause a shock with loss of equilibrium control or similar The symbol VRD ON means that VRD protection is active wit...

Page 21: ...e type of work to be performed in the electrode adjustment Select the material by rotating the KNOB1 and confirm by pushing KNOB1 The selections available are RUTIL SST BASIC CELLULOSIC SETTING IN MAN...

Page 22: ...the output power through the check of the output voltage If the voltage exceeds the nominal value expected for the arc U2 20 0 04 2 I V of the percentage set by the Power Limit the current drops in p...

Page 23: ...to select the diameter and confirm selection by pressing KNOB 1 or by touch screen Rotate KNOB 1 to adjust the output current limitation for the selected electrode The range of this adjustment changes...

Page 24: ...caption Connect the earth cable of workpiece to the positive polarity Connect the TIG torch to the negative polarity Connect the auxiliary plug of the torch Connect the gas hose of torch to the output...

Page 25: ...E To select the TYPE of TIG MODE push the button MODE Select the TIG TYPE by rotating the KNOB1 and confirm by pushing KNOB1 Select the TIG TYPE by rotating the KNOB1 and confirm by pushing KNOB1 The...

Page 26: ...4T menu Select the 2T 4T by KNOB1 and confirm by pushing the KNOB1 It is possible to select 2 T 4 T SPOT 2 7 2 4 Advanced Settings Advanced Settings Push the EXTRA button to enter in the advanced sett...

Page 27: ...onfirm by pushing the KNOB1 It is possible to select materials listed in the display FE CRNI TITAN In FE CRNI TITAN the parameter will be adapted to the material and tungsten diameter selected Press t...

Page 28: ...imer 2 7 4 SETTING TIG MIX 2 7 4 1 Electrode adjustments To select the TYPE of TIG MODE push the MODE button Select the TIG TYPE by rotating KNOB1 and confirm by pushing the KNOB1 Press the Material b...

Page 29: ...by pushing the knob1 HF Switch Pregas Timer Start Current Start Timer Start Slope Stop Slope Stop Timer Stop Current Mix Frequency Mix Balance Note Mix MANUAL 2T the parameter are unlock Mix Softness...

Page 30: ...GLICK setting setting range OFF 90 The GLICK setting is available in the advanced setting menu By the knob can be select the set Example If the GLICK setting is 50 and the output current set is 130A t...

Page 31: ...ttle to gas input nipple on the back side Connect the MIG gun to the socket Connect the earth cable of workpiece to the negative polarity Check if the driving rolls match the appropriate wire diameter...

Page 32: ...terial wire feeder speed the work piece thickness arch length 2 8 2 2 Wire loading INC WIRE function To load the wire in the torch push push1 and hold 3 seconds the torch switch until the display show...

Page 33: ...EVOLVE200 PLUS USER MANUAL 31...

Page 34: ...nu Select the 2T 4T by the KNOB1 and confirm by pushing KNOB1 It is possible to select 2 Time 4 Time SPOT Special with timer SPOT 2 8 3 3 MIG manual material setting Press touch the MATERIAL button to...

Page 35: ...nter in the setting menu SELECT the function and confirm to set it Inductance BBT Pregas Timer Postgas Timer 2 8 4 MIG synergic mode setting 2 8 4 1 MIG synergic type setting The MIG type settings are...

Page 36: ...setting Press touch the MATERIAL button to enter in the material selection menu Select the material by KNOB1 and confirm by pushing the KNOB1 2 8 4 5 MIG synergic wire diameter setting Press touch th...

Page 37: ...Correction BBT Pregas Timer Stop Slope Stop Timer Stop Current Postgas Timer 2 8 5 MIG pulse mode setting 2 8 5 1 MIG pulse type setting The MIG type settings are Manual Synergic Pulse Twice Press tou...

Page 38: ...terial selection menu Select the material by KNOB1 and confirm by pushing the KNOB1 2 8 5 5 MIG pulse wire diameter setting Press touch the WIRE SIZE button to select and enter in the diameter selecti...

Page 39: ...ection BBT Pregas Timer Stop Slope Stop Timer Stop Current Postgas Timer 2 8 6 MIG twice mode setting 2 8 6 1 MIG twice type setting The MIG type settings are Manual Synergic Pulse Twice Press touch m...

Page 40: ...of the machine the machine limits automatically it at 240 250A 2 8 6 4 MIG twice material setting Press touch the Material button to enter in the material selection menu Select the material by KNOB1 a...

Page 41: ...Hot Start Timer Hot Start Slope Inductance Correction BBT Pregas Timer Stop Slope Stop Timer Stop Current Postgas Timer Twice Special Standard Pulse Twice Frequency Pulse Twice Low Current Pulse Twice...

Page 42: ...AVE IN A NEW JOB Press touch Save the current setting in a Job Enter the number of the job where you want to save the job Using the keyboard on the display it is possible to enter a description of the...

Page 43: ...2 8 7 3 Load Job Press touch Load Job to select a existing Job The selection of existing Jobs can be show by all jobs or filtering by material wire diameter gas type or description Select the Job to...

Page 44: ...ne a free Job description and define the job protection level Job DESCRIPTION By the App Mobile or the Cloud it is possible add a short description of the Job The Job description will be shown in the...

Page 45: ...urrent set For the connections details see the remote control connection section or contact the service center 3 2 REMOTE CONTROL APP MOBILE By the app mobile it is possible to set the machine data by...

Page 46: ...functions For the functions and operation of the smart torch please refer the application manual of the smart torch for more information Smart torch is an optional accessory 4 Torch and remote contro...

Page 47: ...and Spot the current set is adjustable by panel knob and orange bar graph indicated the graphic level external analog control with 5Kohm potentiometer connected to the CAD connector can modulate the w...

Page 48: ...nge bar graph indicates the graphic level the same adjustment can be done also from the smart control of the torch external analog control with 5Kohm potentiometer connected to the CAD connector can m...

Page 49: ...LY BOARD FAULT 13 ALARM 15V The power supply outside the limits of 15V DC 1 Try to restart the machine 2 If the problem still exists then contact the service center CONTROL BOARD FAULT SUPPLY BOARD FA...

Page 50: ...moments untill the alarm disapper 2 Check the cooling fan 3 If the problem still exists then contact the service center FAULT COOLING SYSTEM 45 HIGH P P TEMPERATURE plug and play connector overheatin...

Page 51: ...E ERROR Error in the internal thermal cycle Max power limit exceeded 1 Try to restart the machine 2 If the problem still exists then contact the service center 71 EXTERNAL THERMAL CYCLE ERROR Welding...

Page 52: ...roblem still exists then contact the service center 1 This issue came when there is overload in the power supply or communication error with the power inverter 110 INVERTER TEMPERATURE ERROR Error in...

Page 53: ...CHK Recovery firmware verification failed 1 Check if the machine is connected to the internet 306 MACHINE FIRMWARE DOWNLOAD FAIL Machine firmware download fail 1 Check if the machine is connected to...

Page 54: ...the instructions on the JTE cloud 3 JTE CLOUD a Official website of JTE cloud platform https cloud jteurope com user login b In JTE cloud you can register and pay attention to your machine information...

Page 55: ...d Firmware Version Select the DITER Firmware Version can upgrade or lower the DITER Firmware Version In the picture shown above Firmware contains Available firmwares Add Firmware Recovery firmwares et...

Page 56: ...PORTS and the Weld List in turn shown in the following picture The Weld List of the machine RBXA21AWB07721 is shown in the following picture click on anyone Weld ID for example the first one 167151 Th...

Page 57: ...ID 279606 is shown in the following picture which contains Mode PRG and Settings Costs and Consumption It will be paid services of providing the Costs and Consumption of the Weld ID The Costs and Con...

Page 58: ...EVOLVE200 PLUS USER MANUAL 56 Appendix 2 MACHINE SCHEMATICS...

Page 59: ...ription Ref 1 Control panel 4 2 Display panel 1 3 Polarity switching device 5 4 Equipment housing 3 5 Welding torch 1 6 Gas supply hose s 4 7 Gas supply regulator s 2 8 Wire feeder 5 9 Electricity sup...

Page 60: ...EVOLVE200 PLUS USER MANUAL 58 Ref 4 Ref 5 6 13 3 8 11 1 10 14...

Page 61: ...EVOLVE200 PLUS USER MANUAL 59 Appendix 4 TIG synergic programs table Material Electrode tungsten size Fe 1 6 2 4 mm CrNi Stainless steel 308 316 1 6 2 4 mm...

Page 62: ...Mode Weld Material Wire Diameter mm Weld Gas SYN STD SG2 0 8 CO2 0 9 0 8 80 20 0 9 0 8 92 8 0 9 SST CrNi 0 8 98 2 0 9 AlMg5 1 2 Argon AlSi5 1 2 Argon Cusi3 0 8 Argon PULSE TWIN PULSE SG2 0 8 92 8 0 9...

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