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Manual

JAKKA Control Kit 4

Heat recovery unit controller

JAK-KA GROUP

novembar

2018

www.jakkagroup.com

J.8.Г

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Summary of Contents for Control Kit 4

Page 1: ...Manual JAKKA Control Kit 4 Heat recovery unit controller JAK KA GROUP novembar 2018 www jakkagroup com J 8 Г ...

Page 2: ...1 3 1 Fan 5 5 7 Mode Fan 23 2 1 3 2 By pass Valve 5 5 8 Mode COOL 24 2 1 3 3 Electrical heating elements 5 5 9 Mode HEAT 24 2 1 4 Mode 4 AUTO 6 5 9 1 Post purge 24 2 1 5 Mode 5 VOD 6 5 10 Mode AUTO 24 2 1 5 1 Fan 6 5 11 Mode VOD 24 2 1 5 2 By pass Valve 6 5 12 Weekly Timer 25 2 2 BMS 6 6 Connections to the Senso 2 2 1 BMS 6 Argus 186 main board 26 2 2 2 BMS unit 6 6 1 PCB layout 26 2 2 3 Season se...

Page 3: ...ge 0 to 60C 32 F to 140 F Peak temperatures not continuous 25 to 75 C 13 F to 167 F Humidity 93 RV at 25 C 77 F Fuses 230V mains T B D Protection According to EN60529 IP00 Protection against electrical shock must be guaranteed by the appliance manufacturer Dimensions l w h 205mm 144mm 38mm 8 07 5 67 1 50 Weight 530 g 18 7oz Connections See chapter 4 Position No preference ...

Page 4: ...C 12k 25 C β 3740 This sensor measures the returned air temperature from the room Set point T3 room set point temperature Fans Exhaust fan Supply fan There are three ways to control heat recovery unit 1 Modbus 2 Remote Control 3 Remote Control connected to Building Manage System outdoor sensor NTC 12k 25 C β 3740 This sensor measures the fresh air temperature from outside T2 ...

Page 5: ...olled via the BMS Building Management System inputs When BMS J5 5 13 is ON closed and season select input J5 1 9 is closed the mode will be COOL The BMS input has priority over the remote control setting 2 1 2 1 Fan Fan speed default is medium if Mode is changed but can be changed with FAN button The FAN button can select High Med and Low speed for the separated Supply fan and Exhaust fan The valu...

Page 6: ...r 1 Heater 2 Heater 3 kWatt 0 3 3 X 3 3 3 6 6 X X 6 6 6 10 X X X 9 Degrees Degrees Heater 1 Heater 2 Heater 3 kWatt 0 1 4 X 1 1 4 2 8 X 2 2 8 4 2 X X 3 4 2 5 7 X 5 5 7 7 1 X X 6 7 1 8 5 X X 7 8 5 10 X X X 8 2 1 3 Mode 3 HEAT 2 1 3 1 Fan Fan speed default is medium if Mode is changed but can be changed with FAN button The FAN button can select High Med and Low speed for the separated Supply fan and...

Page 7: ...cates using words the contents of 16bit holding registers The data that is offered by the 186MN is organised as a list of bytes Read Write address of the holding registers If bit Write disable is set then MN is communicating with RC If bit Master is set the RC cannot be controlled by hand or BMS If bit Master is reset the Modbus can read all data from the system In the next paragraph is a descript...

Page 8: ...com free 20softwares html The Tabdial32 tool does not support the write single holding register command Modbus Tester http www modbus pl downloads htm starts at 0x0001 If 2 4 byte is written the Remote control writes the 3 and 4 nr bytes also in his memory of the display 2 4 1 Convert table for Lennox CAS Holding register Access Heat recovery Unit Basic Parameter name Conversion Range R W 101 100 ...

Page 9: ...e in the 186MN a maximum of 8 registers at one time per frame can be read 2 4 3 Connection Senso Argus Link in red has a speed of 1200 Baud and is connected between main board and remote control Modbus in blue J16 4 A to T pink J16 8 B to T has a speed of 9600 Baud and is connected between main board and HMI IMPORTANT is to remember Senso Argus Link has to communicate with main board to control th...

Page 10: ...an example of a Read frame MN is receiving Read commando 03 MN asks data of Read buffer RC sends Write module data to Read Buffer of MN 2 4 4 2 Write Commando The table on the right shows an example of a Write frame MN is receiving Write commando 06 MN Write buffer receives data MN Set write disable bit in MN Write buffer MN Set write disable bit in MN Read buffer RC reads MN Write buffer in Read ...

Page 11: ...mmando 0000 0006 start addr H 0000 0000 start addr L 0000 0001 00 data H ROOO EESS 00 data L rMBS SSSS Checksum H Checksum L 2 5 System set up 2 5 1 Fan speeds The control works with two different types of min max limits 1 Absolute fan speed min max settings Settings are factory set and cannot be changed The fans are always operating within these limits 2 VOD fan min max settings These min max set...

Page 12: ...Offset The fan settings for LOW MED HI speed are applicable for the supply fan speed in case of an offset the supply speed is used as reference to correct the exhaust fan speed 2 5 3 Parameters Parameter Unit Default Range Reference Room_Setpoint ºC 20 10 40 2 1 2 Exhaust_Fan 170 90 255 2 1 1 Exhaust_Fan_MIN 90 90 255 2 1 1 Exhaust_Fan_MED 170 90 255 2 1 1 Exhaust_Fan_MAX 255 90 255 2 1 1 Supply_F...

Page 13: ... visible FAN SPEED With this button the fan speed of the exhaust and supply fan can be changed Pressing once text FAN lights up EXHAUST FAN and current fan speed text starts blinking Use buttons to select fan speed high med low Press OK to confirm SUPPLY FAN and current fan speed text starts blinking Use buttons to select fan speed high med low Press OK to confirm MODE FAN COOL HEAT AUTO VOD FAN H...

Page 14: ...1 3 Timer function The timer function can be used to program block times in which the unit is operating Outside the blocks the unit is off The timer function makes it possible to program 2 on off times per day Program Timer Blocks Press TIMER button for 3 seconds day MON starts blinking all other LCD segments are off Press DAY button one or more times to select the day to be set Press OK to confir...

Page 15: ...mal blocks Time display Block 1st on time unit starts on Monday at 8 00 1st off time unit stops on Monday at 12 00 2nd on time unit starts on Monday at 14 00 2nd off time unit stops on Monday at 18 00 Example 2 overlapping blocks Time display Block 1st on time unit starts on Monday at 8 00 1st off time unit stops on Monday at 12 00 2nd on time No action Time programmed before 1st stop time unit re...

Page 16: ... remote control switch off the heat recovery unit Relay OK is closed with error relay is open Relay ALARM is open with error relay is closed MODE 2 MON TUE 2 WED THU FRI SAT SUN SET TEMP No error EXHAUST FAN SU Fan pro PPLY FAN of 31 11 E Er No Error Fan overheat 1 1 Fan overheat Fan overheat SE 1 2 T 3 1 No error Heating high limit 1 No error Heating control 1 ...

Page 17: ...us Link For each board and functions are project defined There are 4 projects defined in Labvision But first a short description how to program the E2Prom 4 1 Program E2Prom To program E2Prom select in the menu Tools above in the screen Select to program board RC has address 2 or MN has address 100 After pushed on OK button the board is programmed with the selected file E2Prom was programmed corre...

Page 18: ...l JAKKA Control Kit 4 17 www jakkagroup com 4 2 RC This project shows all E2prom variables and variables that are set when the Remote Control is running By pointing at a red label the variable can be changed ...

Page 19: ...kagroup com 18 4 3 MN This project shows variables that are set when the Main Controller is running The buttons can be pushed to change a variable Each connector on the board has a color to see where the variable is connected physically ...

Page 20: ...e data which reads by Modbus master 2 Write buffer in MN has the data which written by Modbus master 3 Read Write in RC is the modbus information 4 Modbus Device address is set in E2Prom 5 Mobus_write_enable shows when the Modbus master can write 6 Exit timer shows when the Modbus master is disconnected when no data is send 7 TX and RX bytes between Modbus master and MN 4 5 RC display This project...

Page 21: ...1 Modbus The program CAS Modbus scanner can receive and send the correct commando s Labvision is used to check if all variables are correct The next test actions are after power up the system 5 1 1 Labvision Select in labvision project F4 Clear History with Menu tools clear history At the bottom you can see if Senso Argus link is correct the blue in gray balk is running By checking the checksum li...

Page 22: ...OD 1 HIGH HIGH 28 1010 1111 0101 1011 AF5B 44891 N OFF 1 100 1 LOW LOW 29 1010 0101 0101 1100 A55C 42332 O OFF 1 100 30 1010 1010 0101 1101 AA5D 43613 Q OFF 1 100 1 MED MED 1 HIGH HIGH 32 1010 1111 0101 1111 AF5F 44895 FILTERTIME TIME SET BLOCK DAY BYTE 3 BYTE 4 HEX DEC R 30 0 1 Monday 0000 0011 0000 0001 0301 769 S 100 0 2 Tuesday 0000 1010 0000 1010 0A0A 2570 T 500 0 1 Wednesday 0011 0010 0000 0...

Page 23: ...Which heater are on with difference of Set Point Room or Indoor sensor The best way is set Heater config to INDOOR and change Set point on RC MASTER BMS UNIT SEASON Result ON ON OFF HEAT No BMS Modbus is on OFF ON OFF HEAT HEAT is blinking OFF ON OFF COOL COOL is blinking OFF ON ON COOL COOL is blinking LED is on input fan speed possible OFF ON ON HEAT HEAT is blinking LED is on input fan speed po...

Page 24: ...OFF OFF ON OFF ON OFF OFF ON OFF ON OFF Ʌ set point up 16 32 OFF OFF OFF MODE fans on medium speed OFF OFF OFF MODE AUTO fan speed cannot be changed OFF OFF OFF MODE VOD fan speed cannot be changed OFF OFF OFF HRV 5 seconds then bypass ON OFF OFF OFF TIMER 2 seconds then set blocks OFF OFF OFF UP change date in set blocks OFF OFF OFF DOWN change date in set blocks OFF OFF OFF OK leave date set blo...

Page 25: ...an stay on for default 120 seconds Nr T1 Indoor T2 Outdoor T3 Set Point T1 T2 T1 T3 T2 Min T2 Max Bypass Valve 1 20 25 18 1 1 0 0 closed 2 35 0 1 closed 3 9 1 0 closed 4 20 15 22 0 0 0 0 closed 1 20 25 22 1 0 0 0 open 2 20 25 18 0 1 0 0 open Nr T1 Indoor T2 Outdoor T3 Set Point T1 T2 T1 T3 T2 Min T2 Max Bypass Valve 1 15 1 0 closed 2 35 0 1 closed 3 20 18 20 0 0 0 0 closed 4 20 22 18 1 1 0 0 close...

Page 26: ...ately button mode for 3 seconds Mode is blinking in the left upper corner Change Monday BLOCK 1 ON hour in 12 minutes in 2 and the rest of data as in picture below Change mode in Heat and Room Set Point to more as room temperature In the table you can see what is changing Default post purge on 120 seconds Time Fans Heater LED 12 02 ON ON ON 12 03 ON OFF OFF 12 05 OFF OFF OFF 12 06 ON ON ON 12 07 O...

Page 27: ...JAKKA Control Kit 4 Manual www jakkagroup com 26 6 Connections to the Senso Argus 186 main board 6 1 PCB layout In following print layout the connectors and components are visualized ...

Page 28: ...7 5 J6 1 J6 3 J6 2 J4 2 J4 1 J4 4 J21 1 J21 2 J21 3 J21 4 J21 5 J21 6 Power 12 Volt Power 12 Volt 0 10 Volt 0 10 Volt Fan proof MODBUS A B Season select Heating High Limit Switch 110 C Heating Control Switch 70 C BMS on off BMS UNIT on off Indoor sensor Outdoor sensor Heating Element Relay 1 230VAC Heating Element Relay 2 230VAC Heating Element Relay 3 230VAC Exhaust Fan Air 230VAC 480W MAX Fan ov...

Page 29: ... 15 7 16 8 Season select input Remote Control Senso Argus Link High Limit Switch 110 C Heating Control Switch 70 C BMS on off input BMS unit on off input Indoor Sensor NTC Outdoor sensor NTC Sensor input All these sensor inputs carry a voltage of 5 V The maximum cable length is 1 meter The sensors connected to the control should be free from the appliance earth All NTC s have a resistance of 12k 2...

Page 30: ...ral Overheat 230VAC Exhaust fan Overheat Fan Fan overheat stat connected to pin 5 and 6 makes that it is placed in series with the heating element relays ECO device Triac output max output is 480W Maximal cable length is 1 meter Connector Pin Pin Description J15 Programming Header Connector to program processor WD using an Senso Argus to ICP device See also J10 Connector Pin Pin Description J16 Mo...

Page 31: ...11 2 600 901 faks 381 0 11 2 600 906 web www jakkagroup com e mail jakkagroup jakkagroup com JAK KA GROUP CRNA GORA adresa V Crnogorske brigade 3 85347 Igalo Crna Gora telefon 382 0 31 330 285 faks 382 0 31 330 285 mobilni 382 0 69 517 008 web www jakkagroup com e mail technoclima mare t com me ...

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