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Manual

Z80-M536.05 K02S5R

High Frequency Spindle

Manual taper change

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Summary of Contents for Z80-M536.05 K02S5R

Page 1: ...Manual Z80 M536 05 K02S5R High Frequency Spindle Manual taper change...

Page 2: ...velopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakan...

Page 3: ...tor 18 6 2 1 Performance Diagram 19 6 3 Wiring diagram 20 6 4 Motor protection PTC 160 C 21 6 5 Speed sensor digital differential magneto resistor 22 6 6 Air borne noise emissions 22 7 Operating locat...

Page 4: ...Contents Item no 10205025 Revision 02 4 40...

Page 5: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Page 6: ...Available on request q Spindle holder q Frequency converter q Chiller q Controller q Collet grease q Further accessories on request Only approved accessories have been tested for operational safety an...

Page 7: ...nd a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi J...

Page 8: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Page 9: ...ay cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure...

Page 10: ...o the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a...

Page 11: ...5 Technical description 5 1 Connections of HF spindle 1 3 2 12b 12b 12b 12a 2 1 Electrical connection 2 Cooling water G 1 8 3 Sealing air G 1 8 11 Internal coolant supply G 1 8 12a Leakage Internal co...

Page 12: ...ndle at a standstill etc The FC forwards the operating states of the HF spindle to the machine con troller 5 3 Cooling Liquid cooling keeps the HF spindle at a constant temperature during opera tion N...

Page 13: ...tool holders that are suitable for internal coolant sup ply Make sure that the cooling lubricant used conforms to the current specifi cations in legislation and from the trade associations 5 5 1 Cooli...

Page 14: ...e the pressure to increase to many times the permitted pressure Select the duty cycle of the valve so that the peaks in pressure that occur not exceed the normally permitted operating pressure Closing...

Page 15: ...Angle at least 15 Route away the leak to avoid backing up 5 6 2 Internal coolant supply horizontal installation Example of design Leakage Leakage Screw in depth 1 High Frequency Spindle max 6 mm 2 Int...

Page 16: ...pairs 2 Rated rotation speed 36 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TTL Number of signals 6...

Page 17: ...Technical Specifications Item no 10205025 Revision 02 17 40 6 1 Dimensions Clamping range...

Page 18: ...910 23 868 28 294 32 727 33 616 rpm Frequency 167 333 500 667 833 1 000 1 167 1 200 Hz Rated power 0 766 1 671 2 641 3 398 4 043 4 621 4 731 4 696 kW Torque 1 88 1 82 1 8 1 72 1 62 1 56 1 38 1 34 Nm...

Page 19: ...333 3 842 5 425 6 871 6 893 6 698 6 608 kW Torque 2 41 2 86 2 93 2 94 2 87 2 43 2 07 2 01 Nm Voltage 81 151 217 286 351 348 341 339 V Current 14 15 15 15 15 16 16 16 A Cos 0 93 0 91 0 89 0 88 0 88 0...

Page 20: ...mm BK 1 5mm GNYE 1 5mm RD 0 5mm OG 0 5mm GN 0 5mm A B C PE G E F H L WH 0 5mm BK 0 5mm 1 2 3 4 5 6 7 8 9 Motorkabel 4x1 5mm 5x0 5mm motor cable 4x1 5mm 5x0 5mm 2 0 Zust nderung Datum Name a PT1000 hin...

Page 21: ...cording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Page 22: ...resistor Rx is already integrated in the evaluation unit FC u Only connect signal and ground Supply voltage U Rx Signal 8 V 220 1000 mV 8 V 450 2000 mV 12 V 220 1000 mV 12 V 680 3000 mV 15 V 220 1000...

Page 23: ...speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface...

Page 24: ...corresponding hoses in the hose fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal al...

Page 25: ...ality of cooling water Distilled water causes immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Dep...

Page 26: ...n air quality see Air purity classes ISO 8573 1 26 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Page 27: ...0 000 rpm 5 bar Above 10 000 rpm No pressure 4 Minimum quantity cooling lubrication Max 5 bar 5 Cooling lubricant Max 80 bar 6 Vent G1 8 7 Leakage 5 x M5 Keep lines short Do not exceed the pressures s...

Page 28: ...the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Turn the shaft of the spindle at least ten times by hand Before storing an...

Page 29: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Page 30: ...F spindle is affected q The bearing is damaged 10 1 Clockwise and counter clockwise Sample illustration Direction of rotation indication The HF spindle clamping system is designed for clockwise and co...

Page 31: ...service set Insert the tool taper into the HF spindle See figure Joining position Insert the hexagon wrench into the threaded spindle through the access hole Tighten the threaded spindle clockwise wi...

Page 32: ...of the HF spindle for commissioning processing is always the lowest specified speed Note Unsuitable tool Tools without an internal hole are not suitable for internal coolant supply u It is essential t...

Page 33: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...

Page 34: ...zontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relat...

Page 35: ...n More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non recycl...

Page 36: ...energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the HF...

Page 37: ...the chiller for error messages Phase missing q Check all wires in the motor cable for cable breaks Machining too heavy q Check the rotational direction of the HF spindle q Check the rotational direct...

Page 38: ...on q Remove all contamination between the tool taper and shaft of the HF spindle Observe all points in the Tool change 30 and Mainte nance 33 sections Frequency converter incorrectly set q Compare the...

Page 39: ...5 1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized sta...

Page 40: ...len GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z80 M536 05 K02S5R Item no 10205025 Revision 02 Date 01 09 2023 Language EN Jaeger Spindles North A...

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