Jäger Z62-K260.03 S5, Manual

Page: 3 / 40

Item no. 10402003, Revision 02 3 ( 40 )
Contents:
Translation of the original manual
1 Preliminary information 5
1.1 Purpose of the manual....................................................... 5
1.2 Explanation of symbols used........................................... 5
2 Transport and packaging 6
2.1 Scope of supply of HF spindle......................................... 6
2.1.1 Optional accessories.............................................. 6
2.1.2 Documentation supplied..................................... 6
2.2 Packaging of HF spindle.................................................... 7
3 Designated use 7
3.1 Permissible types of machining...................................... 7
3.2 Permissible materials.......................................................... 7
4 Safety instructions 8
4.1 Safe working .......................................................................... 9
4.2 Shutdown of HF spindle.................................................. 10
4.3 Installation and maintenance........................................ 10
4.4 Modification and repair ................................................... 10
4.5 Improper operation .......................................................... 10
5 Technical description 11
5.1 Connections of HF spindle ............................................. 11
5.2 Electrical connection ........................................................ 11
5.3 Cooling .................................................................................. 12
5.3.1 Cooling via spindle holder ............................... 12
5.4 Sealing air ............................................................................. 13
5.5 Taper cleaning .................................................................... 13
5.6 Pneumatic tool change.................................................... 13
6 Technical Specifications 14
6.1 Dimensions .......................................................................... 15
6.2 Technical data sheet (KL3047 , AC-Motor)................ 16
6.2.1 Performance Diagram........................................ 17
6.3 Wiring diagram ................................................................... 18
6.4 Motor protection PTC 160°C.......................................... 19
6.5 Speed sensor (digital differential magneto resistor)
.................................................................................................. 20
6.6 Air-borne noise emissions .............................................. 20
7 Operating location 21
8 Installation 22
8.1 Installing the HF spindle.................................................. 22
8.2 Diameter of media supply line...................................... 22
8.3 Compressed air................................................................... 23
8.3.1 Air purity classes (ISO 8573-1).......................... 23
8.3.2 Setting the sealing air ......................................... 23
8.3.3 Setting values......................................................... 24
9 Commissioning 25
9.1 Running-in schedule.......................................................... 25
9.2 Daily start-up ........................................................................ 26
9.3 Shutdown signal ................................................................. 26
9.4 Commissioning after storage ......................................... 26
10 Tool change 27
10.1 Clockwise and counter-clockwise................................. 27
10.2 pneumatic taper change.................................................. 27
10.2.1 Changing the tool ................................................ 28
10.2.2 Maximum tightening torques.......................... 29
10.3 Tool changing station (optional accessory) .............. 30
10.3.1 pneumatic taper change ................................... 30
10.3.2 Installing the changing station........................ 30
10.3.3 Maintenance........................................................... 30
11 Tools for high speed cutting 31
12 Maintenance 32
12.1 Ball bearings ......................................................................... 32
12.2 Daily cleaning....................................................................... 32
12.2.1 Before commencing work ................................. 32
12.2.2 With every tool change ...................................... 32
12.3 In the case of storage......................................................... 33
12.4 Monthly maintenance....................................................... 33
12.5 Long periods of storage ................................................... 33
12.6 Maximum storage time..................................................... 33
13 Dismantling 34
13.1 Disposal and environmental protection .................... 34
14 Service and repairs 35
14.1 Service partners................................................................... 35
14.2 Malfunctions......................................................................... 36
15 Declaration of Incorporation 39