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Dismantling

Item no. 10200039, Revision 08

28 ( 32 )

13

Dismantling

Proceed as follows to remove the HF spindle:

Ü

Completely disconnect the power supply.

Ü

Completely disconnect the media supply (air and liquid).

Ü

Make sure that the shaft of the HF spindle has come to an absolute stand-
still.

Ü

Remove all connections from the HF spindle.

Ü

Remove the HF spindle from the machine.

13.1

Disposal and environmental protection

More than 90% of the materials used in the HF spindle can be recycled (alu-
minum, stainless steel, steel, copper, etc.)

The HF spindle may not be disposed of with normal domestic waste.

Ü

Remove all non-recyclable materials.

Ü

Dispose of the HF spindle as scrap at an approved recycling facility.

Ü

Follow all rules of the responsible administrative bodies.

If  the  HF  spindle  cannot  be  dismantled,  send  the  HF  spindle  to 

Nakanishi

Jaeger GmbH

Nakanishi Jaeger GmbH 

shall not assume the costs incurred

for shipment and the fees for the recycling facilities.

14

Service and repairs

DANGER: Electric shock.

Electric shock can lead to severe burns and life-threatening injuries.

Take measures to prevent hazards caused by electrical energy (for details re-
fer  e.g.  to  the  regulations  issued  by  the  VDE  and  the  local  energy  supply
companies).

u

Before commencing work, switch off the power supply of the HF spindle.

Note: Damage due to electrostatic discharge.

Do not touch the electrostatic-sensitive components of the HF spindle.

14.1

Service partners

Only  certified  service  partners  may  open  and  repair  the  spindle.  Failure  to
comply with this voids any warranty claims and compensation claims for dam-
ages.

Ü

The list of partners can be found on the following website.

https://www.nakanishi-jaeger.com/en/contact/service-partners

Summary of Contents for Z33-M060.10 K2S15

Page 1: ...Manual Z33 M060 10 K2S15 High Frequency Spindle Manual tool change...

Page 2: ...opment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanish...

Page 3: ...Diagram 15 6 3 Wiring diagram 16 6 4 Motor protection PTC 100 C 17 6 5 Air borne noise emissions 17 7 Operating location 18 8 Installation 19 8 1 Installing the HF spindle 19 8 2 Diameter of media sup...

Page 4: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Page 5: ...ories Available on request q Spindle holder q Frequency converter q Collet q Felt cleaning taper q Collet grease q Further accessories on request Only approved accessories have been tested for operati...

Page 6: ...nd a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi J...

Page 7: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Page 8: ...ause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fun...

Page 9: ...the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a s...

Page 10: ...quency data of the HF spindle match the raw data for the frequency converter Use a motor supply line that is as short as possible Adjust the speed of the HF spindle using the FC Refer to the frequency...

Page 11: ...e the heat generated must be dissi pated via the spindle holder optional accessory If the spindle holder is to be produced in house Contact Nakanishi Jaeger GmbH Request the tolerances and production...

Page 12: ...brushes or sensors Frequency 1 000 Hz Motor poles pairs 1 Rated rotation speed 60 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Motor protectio...

Page 13: ...Technical Specifications Item no 10200039 Revision 08 13 32 Inner taper run out 1 6 1 Dimensions Clamping range...

Page 14: ...Rated rotation speed 10 000 20 000 30 000 40 000 50 000 60 000 rpm Speed 8 637 18 719 28 166 38 256 48 489 58 211 rpm Frequency 167 333 500 667 833 1 000 Hz Rated power 0 032 0 071 0 101 0 131 0 153...

Page 15: ...107 0 162 0 209 0 229 0 243 kW Torque 0 054 0 059 0 059 0 051 0 045 0 041 Nm Voltage 12 19 25 29 36 46 V Current 7 0 7 7 7 8 7 5 6 8 6 5 A Cos 0 84 0 83 0 82 0 80 0 77 0 71 Note on operation with sta...

Page 16: ...gt Datum Gepr Bearb Norm System Technologie Blatt 1 1 0 Projekt Nr Version Nr Zeichn Nr Hr Fischer 27 06 2008 Alfred J ger GmbH Siemensstra e 8 61239 Ober M rlen 29041170 Kabelanschluss S7 S15 PE 2 6...

Page 17: ...re TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage TA 25 K TNAT 15 K V Meas max 7 5 V Nominal resistance VPTC 2 5 V RN...

Page 18: ...speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface...

Page 19: ...hose fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction If the HF spindle is equipped with...

Page 20: ...air quality see Air purity classes ISO 8573 1 20 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 2 8 The setting value can be found in the fo...

Page 21: ...clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Example of design Clockwise Turn the shaft o...

Page 22: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Page 23: ...tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise S...

Page 24: ...ut u Clean the thread of the shaft u Clean the inner taper of the shaft Lightly grease the thread of the clamping nut Push the collet into the taper of the mount Insert the tool Make sure that the sha...

Page 25: ...ments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is alwa...

Page 26: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...

Page 27: ...ed from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relative humidity 50 12 4 Monthly maintenance Turn the shaft of...

Page 28: ...the HF spindle cannot be dismantled send the HF spindle to Nakanishi Jaeger GmbH Nakanishi Jaeger GmbH shall not assume the costs incurred for shipment and the fees for the recycling facilities 14 Ser...

Page 29: ...the chiller for error messages Phase missing q Check all wires in the motor cable for cable breaks Machining too heavy q Check the rotational direction of the HF spindle q Check the rotational direct...

Page 30: ...serve all points in the Tool change 23 and Mainte nance 26 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machining...

Page 31: ...5 1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized sta...

Page 32: ...len GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z33 M060 10 K2S15 Item no 10200039 Revision 08 Date 01 09 2023 Language EN Jaeger Spindles North Am...

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