Manual
Z33-D060.62 S15A
High Frequency Spindle
Pneumatic direct change
Page 1: ...Manual Z33 D060 62 S15A High Frequency Spindle Pneumatic direct change...
Page 2: ...ogical development we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care Howe...
Page 3: ...data 20 Parameter 21 6 4 Wiring diagram 22 6 5 Motor protection PTC 100 C 23 6 6 ESD protection 23 6 7 Air borne noise emissions 24 7 Operating location 24 8 Installation 25 8 1 Installing the HF spi...
Page 4: ...Item no 15301024 Revision 03 4 40 Contents Translation of the original manual 14 2 Malfunctions 36 15 Declaration of Incorporation 39...
Page 5: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...
Page 6: ...ndle q High Frequency Spindle q Collet q Service set q Transport packaging Check the high frequency spindle for completeness upon delivery 2 1 1 Service set q Collet grease q Ejector pin q Collet scre...
Page 7: ...h the HF spindle q Manual q The declaration of incorporation is part of the manual q Inspection protocol Check that the documentation supplied is complete when the spindle is delivered If necessary re...
Page 8: ...ing The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi Jaeger GmbH if other types of machining are required 3 2 P...
Page 9: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...
Page 10: ...ause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fun...
Page 11: ...o the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a...
Page 12: ...current voltage and frequency data of the HF spindle match the raw data for the frequency converter Use a motor supply line that is as short as possible Adjust the speed of the HF spindle using the FC...
Page 13: ...akanishi Jaeger GmbH Request the tolerances and production plan for the spindle holder Produce the spindle holder from a thermally conductive material e g alu minum Observe the dimensions of the clamp...
Page 14: ...e 47 47 44 V Current 8 2 7 8 8 1 A Motor data Motor technology 3 phase asynchronous drive no brushes or sensors Frequency 1 000 Hz Motor poles pairs 1 Rated rotation speed 60 000 rpm Acceleration brak...
Page 15: ...Technical Specifications Item no 15301024 Revision 03 15 40 Clockwise Coupler plug 7 pin Amphenol C16 1 Weight 1 1 kg Inner taper run out 1 6 1 Dimensions Clamping range...
Page 16: ...0 Rated rotation speed 5 000 10 000 30 000 60 000 rpm Speed 2 905 7 888 27 887 57 985 rpm Frequency 83 167 500 1 000 Hz Rated power 0 025 0 066 0 223 0 431 kW Torque 0 0817 0 0802 0 0765 0 0709 Nm Vol...
Page 17: ...al voltage must correspond to the specified motor voltage The measured currents may be greater than the specified values due to the harmonic content 6 2 1 Performance Diagram 6 2 2 Equivalent circuit...
Page 18: ...335 Cooling type Spindle holder cooled p0341 Moment of inertia 0 0000043 kgm p0348 Field weakening operating speed VDC 600V 253 070 rpm p0350 Stator resistance cold strand 0 238 p0353 Series inductanc...
Page 19: ...peed 5 000 10 000 20 000 30 000 40 000 50 000 60 000 rpm Speed 3 953 8 458 18 000 27 953 37 806 47 954 58 182 rpm Frequency 83 167 333 500 667 833 1 000 Hz Rated power 0 022 0 053 0 112 0 169 0 207 0...
Page 20: ...0 349 0 406 kW Torque 0 073 0 0799 0 0778 0 0754 0 072 0 0699 0 067 Nm Voltage 7 12 19 28 35 40 47 V Current 7 7 8 2 8 2 8 1 8 8 1 8 A cos 0 91 0 87 0 83 0 8 0 8 0 82 0 81 Note on operation with stat...
Page 21: ...2 71 Arms p0322 Maximum speed 60 000 rpm p0326 Stalling torque correction factor 100 p0335 Cooling type Uncooled p0341 Moment of inertia 0 0000043 kgm p0348 Field weakening operating speed VDC 600V 3...
Page 22: ...see chart siehe Tabelle see chart siehe Tabelle see chart 0 75mm U V W PIN PTC PTC 3 7 4 pole 4 7 2 pole 2 7 2 pole 2 4 2 pole 3 7 2 pole blau 0 14mm blue 0 14mm blau 0 14mm blue 0 14mm blau 0 14mm b...
Page 23: ...age TA 0 40 C V max 30 V Max measuring voltage TA 25 K TNAT 15 K V Meas max 7 5 V Nominal resistance VPTC 2 5 V RN 250 Insulation test voltage Vis 3 kV Response time ta 2 5 s Operating temperature ran...
Page 24: ...G Risk of injury due to flying parts The HF spindle operates at high speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always we...
Page 25: ...xible and free of strain Seal all connections for compressed air axially in relation to the tightening direction If the HF spindle is equipped with sealing air Make sure that no air flow can occur in...
Page 26: ...n air quality see Air purity classes ISO 8573 1 26 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...
Page 27: ...erate the HF spindle without a clamped tool shank If no tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindl...
Page 28: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...
Page 29: ...ion Only use tools with the correct direction of rotation for the HF spindle Only use tool mounts with the correct HF spindle direction of rotation Set the direction of rotation of the HF spindle on t...
Page 30: ...on occurs during cleaning Clean the inner taper of the shaft with the felt cone from the service set Clean the collet with the brush Apply a light greasy film to the taper of the collet To do this onl...
Page 31: ...llet out of the shaft The collet opens Only the tool is deposited in the changing station Tip Fast tool change u Use a tool with a stop ring This means that there is no need to re adjust the immersion...
Page 32: ...nically sound Only use tools with a tool shank diameter that corresponds to the inner di ameter of the collet For example do not use shanks with a diameter of 3 mm in collets for 1 8 3 175 mm Also see...
Page 33: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...
Page 34: ...ed from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relative humidity 50 12 4 Monthly maintenance Turn the shaft of...
Page 35: ...the HF spindle cannot be dismantled send the HF spindle to Nakanishi Jaeger GmbH Nakanishi Jaeger GmbH shall not assume the costs incurred for shipment and the fees for the recycling facilities 14 Ser...
Page 36: ...equency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause Tro...
Page 37: ...crews of the spindle holder manually q Do not use technical aids to clamp the HF spindle Bearings damaged q Contact Nakanishi Jaeger GmbH service No automatic tool change Cause Troubleshooting Contami...
Page 38: ...serve all points in the Tool change 29 and Mainte nance 33 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machining...
Page 39: ...1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized stan...
Page 40: ...rlen GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z33 D060 62 S15A Item no 15301024 Revision 03 Date 01 09 2023 Language EN Jaeger Spindles North Am...
