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Commissioning

Item no. 10206006, Revision 03

28 ( 40 )

9

Commissioning

DANGER: Due to flying parts.

If  the  speed  is  selected  incorrectly,  the  HF  spindle  or  the  tool  may  be  de-
stroyed and their fragments may be flung out.

u

Note the maximum speed for the selected tool.

u

Note the maximum speed for the HF spindle.

u

The maximum permissible speed of the HF spindle for commissioning /
processing is always the 

lowest

 specified speed.

Example of design: Inserting the

shank

Note: Ensure functionality.

u

Never operate the HF spindle without a clamped tool shank.

If no tool shank is clamped:

q

The clamping system is damaged by the centrifugal forces.

q

The clamping system is shifted.

q

The balance of the HF spindle is affected.

q

The bearing is damaged.

Ü

Turn the shaft of the spindle at least ten times by hand.

Ü

Before storing and before commissioning only clean the cooling duct with
compressed air.

9.1

Running-in schedule

Duration of load (minutes)

Max. load (%)

Ü

Put the HF spindle into operation with a clamped tool (without machining)
for approx. 10 minutes.

Ü

The speed in this case should be no more than 20% of the maximum per-
missible speed for the HF spindle.

Ä

See definition: Max. permissible speed

Ü

Allow the HF spindle to run for approx. 2 minutes at a maximum of 50% of
the maximum permissible speed.

Ü

Operate the HF spindle for approx. 2 more minutes at a maximum of 80%
of the maximum permissible speed.

The HF spindle is now ready for operation.

Summary of Contents for Z100-M636.03 S5V

Page 1: ...Manual Z100 M636 03 S5V High Frequency Spindle Manual taper change...

Page 2: ...velopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakan...

Page 3: ...peed and position sensor MiniCoder 22 6 6 1 Technical Specifications 22 6 7 Air borne noise emissions 23 7 Operating location 24 8 Installation 25 8 1 Installing the HF spindle 25 8 2 Diameter of medi...

Page 4: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Page 5: ...onal accessories Available on request q Spindle holder q Frequency converter q Chiller q Collet grease q Further accessories on request Only approved accessories have been tested for operational safet...

Page 6: ...nd a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi J...

Page 7: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Page 8: ...ay cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure...

Page 9: ...the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a s...

Page 10: ...the raw data for the frequency converter Use a motor supply line that is as short as possible Adjust the speed of the HF spindle using the FC Refer to the frequency converter manual for further inform...

Page 11: ...The temperature of the HF spindle should not exceed 45 C as this shortens the service life of the bearing u Check the temperature of the HF spindle on the housing 5 4 Sealing air For guidelines on air...

Page 12: ...cy 1 200 Hz Motor poles pairs 2 Rated rotation speed 36 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Vector control Toothed wheel...

Page 13: ...Technical Specifications Item no 10206006 Revision 03 13 40 Weight 12 5 kg Inner taper run out 1 Axial run out 1 6 1 Dimensions Clamping range...

Page 14: ...00 20 000 25 000 30 000 36 000 rpm Speed 4 185 9 242 14 271 19 299 24 328 29 191 35 062 rpm Frequency 167 333 500 667 833 1 000 1 200 Hz Rated power 1 898 4 546 6 6 8 5 10 014 9 944 9 548 kW Torque 4...

Page 15: ...01 15 281 kW Torque 6 12 6 846 6 712 6 579 6 445 5 341 4 41 Nm Voltage 89 170 240 310 380 380 380 V Current 38 38 38 38 38 38 4 38 2 A cos 0 90 0 84 0 82 0 81 0 79 0 79 0 77 Note on operation with st...

Page 16: ...Arms p0322 Maximum speed 42 000 rpm p0326 Stalling torque correction factor 100 p0335 Cooling type Liquid cooled p0341 Moment of inertia 0 001081 kgm p0348 Field weakening operating speed VDC 600V 60...

Page 17: ...m no 10206006 Revision 03 17 40 Parameter Meaning Value Unit Desaturation speed 40 082 rpm Main inductance at maximum speed 4 472 mH Saturation factor 1 187 Tilting torque reduction factor 58 09 Addit...

Page 18: ...Kundenseite customer side Kundenseite customer side Spindelstecker FS9M S5 spindle plug FS9M S5 D A B C G E F H L GNYE 0 75mm U W V Stator PTC BN 0 5 mm BU 0 5 mm BK 0 5 mm 0 14mm RD 0 25mm BU 0 14mm...

Page 19: ...mm wird nicht ben tigt isoliert hineinlegen not connected isolated YE 0 25 mm BK 0 25 mm WH 0 25 mm BN 0 25 mm GY 0 25 mm BU 0 25 mm RD 0 25 mm PK 0 25 mm 2 0 1 Perschewski 16 03 17 1 29022570 g f e...

Page 20: ...1171 1175 1179 1182 1186 1190 50 1194 1198 1202 1206 1209 1213 1217 1221 1225 1229 60 1232 1236 1240 1244 1248 1252 1255 1259 1263 1267 70 1271 1275 1278 1282 1286 1290 1294 1298 1301 1305 80 1309 131...

Page 21: ...cording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Page 22: ...nical Specifications Output level 1 VSS as differential signal Output signal 2 sinusoidal signals offset by 90 and their inverse signals short circuit proof Option reference pulse Output frequency 0 2...

Page 23: ...Technical Specifications Item no 10206006 Revision 03 23 40 6 7 Air borne noise emissions CAUTION Noise has an impact on health u Only operate the HF spindle if you are wearing hearing protection...

Page 24: ...speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface...

Page 25: ...e and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal all connections for cooling water axially in relation to the tightening direction If t...

Page 26: ...s immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitable...

Page 27: ...n air quality see Air purity classes ISO 8573 1 27 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Page 28: ...the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Turn the shaft of the spindle at least ten times by hand Before storing an...

Page 29: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Page 30: ...q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise and counter clockwise Sa...

Page 31: ...to the hexagon socket of the mounting screw Width across flats 3 Turn the threaded spindle counterclockwise until you feel it reach the stop Remove the hexagon wrench Before inserting the tool mount...

Page 32: ...trifugal forces cause the broken part to be flung out u Only use tools with the correct direction of rotation for the HF spindle DANGER Due to flying parts If the speed is selected incorrectly the HF...

Page 33: ...spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Foreign matter reduces the service l...

Page 34: ...dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relative humidity 50 12 4 Monthly maintenance Turn the shaft of the HF spindle a...

Page 35: ...n More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non recycl...

Page 36: ...energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the HF...

Page 37: ...er See also Spindle becomes hot 37 Frequency converter has shut down q Check the error messages in the frequency converter man ual HF spindle becomes hot Cause Troubleshooting Insufficient cooling q C...

Page 38: ...HF spindle vibrates oscillates Cause Troubleshooting Tool unsuitable q Only use balanced tools Also see the Tools for high speed cutting 32 section q Check whether the tool is suitable for the applica...

Page 39: ...1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized stan...

Page 40: ...rlen GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z100 M636 03 S5V Item no 10206006 Revision 03 Date 01 09 2023 Language EN Jaeger Spindles North Am...

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