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Manual

Z100-H542.08 S3W2V

High Frequency Spindle

Pneumatic taper change

Summary of Contents for Z100-H542.08 S3W2V

Page 1: ...Manual Z100 H542 08 S3W2V High Frequency Spindle Pneumatic taper change...

Page 2: ...elopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakani...

Page 3: ...nsor MiniCoder 24 6 7 1 Technical Specifications 24 6 8 Air borne noise emissions 25 7 Operating location 25 8 Installation 26 8 1 Installing the HF spindle 26 8 2 Diameter of media supply line 27 8 3...

Page 4: ...on 01 4 44 Contents Translation of the original manual 13 Dismantling 39 13 1 Disposal and environmental protection 39 14 Service and repairs 39 14 1 Service partners 39 14 2 Malfunctions 40 15 Declar...

Page 5: ...n of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked wi...

Page 6: ...est q Spindle holder q Frequency converter q Chiller q Collet grease q Hose connections q Motor cable q Control cable q Further accessories on request Only approved accessories have been tested for op...

Page 7: ...and a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi...

Page 8: ...are not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF sp...

Page 9: ...may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensu...

Page 10: ...rwarding this to the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft...

Page 11: ...7 2 2 3 1a Electrical connection for motor phases sensors 1b Electrical connection for Tool taper monitoring Pt1000 1c Electrical connection for Vector control 2 Cooling water G 1 4 3 Sealing air G 1...

Page 12: ...on the version q HF spindle rotating q HF spindle too hot q HF spindle at a standstill etc The FC forwards the operating states of the HF spindle to the machine con troller Note Connect the SpeedTEC...

Page 13: ...spindle 5 5 Taper cleaning For guidelines on air quality see Air purity classes ISO 8573 1 28 section Taper cleaning prevents chips and liquids from entering the shaft during a tool change and causing...

Page 14: ...les pairs 2 Rated rotation speed 42 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Vector control Toothed wheel Teeth 164 Module 0 3...

Page 15: ...l Specifications Item no 10405013 02 Revision 01 15 44 Coupler plug 9 pin SpeedTEC motor phases 12 pin ECTA 133 17 pin sensors Weight 16 kg Inner taper run out 1 Axial run out 1 6 1 Dimensions Clampin...

Page 16: ...eed 4 760 9 650 14 675 19 680 24 685 29 750 34 700 39 540 41 517 rpm Frequency 167 333 500 667 833 1 000 1 166 1 333 1 400 Hz Rated power 0 917 1 833 2 75 3 667 4 583 5 5 5 5 5 5 5 5 kW Torque 1 8 1 8...

Page 17: ...10 12 10 7 5 7 1 kW Torque 4 7 4 7 4 1 4 1 4 1 3 9 2 8 1 8 1 64 Nm Voltage 85 140 210 260 320 380 380 380 380 V Current 28 28 28 28 28 28 25 18 18 A cos 0 82 0 72 0 76 0 71 0 69 0 75 0 75 0 74 0 74 No...

Page 18: ...7 16 Arms p0322 Maximum speed 42 000 rpm p0326 Stalling torque correction factor 100 p0335 Cooling type Liquid cooled p0341 Moment of inertia 0 0006761 kgm p0348 Field weakening operating speed VDC 6...

Page 19: ...de Kundenseite customer side Kundenseite customer side Spindelstecker FS9M S5 spindle plug FS9M S5 D A B C G E F H L GNYE 0 75mm U W V Stator PTC BN 0 5 mm BU 0 5 mm BK 0 5 mm 0 14mm RD 0 25mm BU 0 14...

Page 20: ...utput 0V BK BU 3 4 PNP Spindelstecker S12 ECTA S13 spindle plug S12 ECTA S13 BN 1 Vs output 0V BK BU 3 4 PNP BN 1 Vs output 0V BK BU 3 4 PNP C BN 0 14mm BU 0 14mm BK 0 14mm BK 0 14mm BK 0 14mm PNP Ind...

Page 21: ...25 mm wird nicht ben tigt isoliert hineinlegen not connected isolated YE 0 25 mm BK 0 25 mm WH 0 25 mm BN 0 25 mm GY 0 25 mm BU 0 25 mm RD 0 25 mm PK 0 25 mm 2 0 1 Perschewski 16 03 17 1 29022570 g f...

Page 22: ...7 1171 1175 1179 1182 1186 1190 50 1194 1198 1202 1206 1209 1213 1217 1221 1225 1229 60 1232 1236 1240 1244 1248 1252 1255 1259 1263 1267 70 1271 1275 1278 1282 1286 1290 1294 1298 1301 1305 80 1309 1...

Page 23: ...test voltage Vis 3 kV Response time ta 2 5 s Operating temperature range V 0 Top 25 180 C Resistance values TNAT T R TNAT T VPTC 2 5 V R TNAT T VPTC 2 5 V R TNAT 15 K VPTC 7 5 V R TNAT 23 K VPTC 2 5 V...

Page 24: ...chnical Specifications Output level 1 VSS as differential signal Output signal 2 sinusoidal signals offset by 90 and their inverse signals short circuit proof Option reference pulse Output frequency 0...

Page 25: ...NG Risk of injury due to flying parts The HF spindle operates at high speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always w...

Page 26: ...ble and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal all connections for cooling water axially in relation to the tightening direction If...

Page 27: ...ses immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitabl...

Page 28: ...on air quality see Air purity classes ISO 8573 1 28 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the f...

Page 29: ...ndle without a clamped tool shank If no tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q...

Page 30: ...arding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loc...

Page 31: ...q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise and counter clockwise S...

Page 32: ...be free of damage and clean when switching to the HF spindle Insert the tool up to the contact surface of the clamping taper Make sure that the shaft of the HF spindle has come to an absolute stand st...

Page 33: ...neumatic taper change During a tool change the tool mount is pressed out of the shaft by the cylin der 10 3 2 Installing the changing station Proceed as follows to install the changing station Drill a...

Page 34: ...g Tool change at the HF spindle Caution No rotation without clamped tool Tool clamped signal HF spindle is ready for use No Connection on off Compressed air Always leave sealing air switched on Even i...

Page 35: ...art HF spindle Clamped signal Cylinder back Clamping system clamped with tool Tool taper inserted in tool mount of HF spindle 1 Start HF spindle when signal 1 Ejected signal Cylinder is extended Clamp...

Page 36: ...agments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is al...

Page 37: ...o ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Foreign matter r...

Page 38: ...ve all coolant residues Store the HF spindle in horizontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage condit...

Page 39: ...stewater Dispose of cooling media in accordance with local regulations If the HF spindle cannot be dismantled send the HF spindle to Nakanishi Jaeger GmbH Nakanishi Jaeger GmbH shall not assume the co...

Page 40: ...Frequency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause T...

Page 41: ...s damaged q Contact Nakanishi Jaeger GmbH service No automatic tool change Cause Troubleshooting Contamination q Remove all contamination between the tool taper and shaft of the HF spindle Observe all...

Page 42: ...bserve all points in the Tool change 31 and Mainte nance 37 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machinin...

Page 43: ...5 5 1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized s...

Page 44: ...n GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z100 H542 08 S3W2V Item no 10405013 02 Revision 01 Date 01 09 2023 Language EN Jaeger Spindles North...

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