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Technical Specifications

Item no. 10504070, Revision 05

15 ( 36 )

Measured values: S2-Pmax./5 s

Rated rotation speed

10.000

15.000

20.000

25.000

30.000

40.000

50.000

rpm

Speed

7.345

13.199

18.298

23.530

28.820

38.910

47.917

rpm

Frequency

333

500

667

833

1.000

1.333

1.667

Hz

Rated power

0,828

1,469

2,035

2,598

3,164

4,031

5,2

kW

Torque

1,08

1,06

1,06

1,05

1,05

0,99

1,04

Nm

Voltage

76

116

155

196

238

311

330

V

Current

15

14

15

15

16

15

15

A

Cos φ

0,87

0,81

0,76

0,72

0,69

0,66

0,77

Note on operation with static frequency converters:

For  operation  with  a  frequency  converter,  the  effective  fundamental  voltage
must correspond to the specified motor voltage.

The  measured  currents  may  be  greater  than  the  specified  values  due  to  the
harmonic content.

6.2.1

Performance Diagram

Summary of Contents for S80-M450.34 S5

Page 1: ...Manual S80 M450 34 S5 High Frequency Spindle Manual taper change...

Page 2: ...opment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanish...

Page 3: ...resistor 18 6 6 Air borne noise emissions 18 7 Operating location 19 8 Installation 20 8 1 Torque support 20 8 2 Installing the short taper 20 8 3 Installing the HF spindle 21 8 4 Diameter of media s...

Page 4: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Page 5: ...High Frequency Spindle q Transport packaging Check the high frequency spindle for completeness upon delivery 2 1 1 Optional accessories Available on request q Frequency converter q Chiller q Felt cle...

Page 6: ...ing The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi Jaeger GmbH if other types of machining are required 3 2 P...

Page 7: ...HF spindles are not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying par...

Page 8: ...pth of the clamping system u Clamp the tool securely DANGER Due to flying parts If the wrong rotational direction is used the clamping system releases and the tool is flung away u It is essential to a...

Page 9: ...small Y See section Technical Specifications 12 4 2 Shutdown of HF spindle The procedure for shutting down the high frequency spindle for installation and maintenance work is as follows Completely dis...

Page 10: ...es have been tested for operational safety and func tionality 4 5 Improper operation The high frequency spindle is only safe to operate for its designated use Observe the safety instructions in all se...

Page 11: ...the machine con troller Note Connect the SpeedTEC quick locking connector u For the combination SpeedTEC connector plug SpeedTEC cable plug u Remove the O ring on the SpeedTEC connector plug 5 3 Cooli...

Page 12: ...2 Rated rotation speed 50 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TTL Number of signals 6 Moto...

Page 13: ...Technical Specifications Item no 10504070 Revision 05 13 36 6 1 Dimensions Clamping range...

Page 14: ...00 rpm Speed 8 261 13 327 18 709 23 734 28 983 39 155 48 179 rpm Frequency 333 500 667 833 1 000 1 333 1 667 Hz Rated power 0 6 1 014 1 345 1 659 1 909 2 408 2 741 kW Torque 0 69 0 73 0 69 0 68 0 63 0...

Page 15: ...28 1 469 2 035 2 598 3 164 4 031 5 2 kW Torque 1 08 1 06 1 06 1 05 1 05 0 99 1 04 Nm Voltage 76 116 155 196 238 311 330 V Current 15 14 15 15 16 15 15 A Cos 0 87 0 81 0 76 0 72 0 69 0 66 0 77 Note on...

Page 16: ...wei 0 22mm white 0 22mm wei 0 25mm white 0 25mm braun 0 22mm brown 0 22mm gr n 0 20mm green 0 20mm lila 0 22mm purple 0 22mm schwarz 0 5mm black 0 5mm blau 0 5mm blue 0 5mm braun 0 5mm brown 0 5mm bla...

Page 17: ...cording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Page 18: ...resistor Rx is already integrated in the evaluation unit FC u Only connect signal and ground Supply voltage U Rx Signal 8 V 220 1000 mV 8 V 450 2000 mV 12 V 220 1000 mV 12 V 680 3000 mV 15 V 220 1000...

Page 19: ...h speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surfac...

Page 20: ...ure the HF spindle in the main spindle against twisting Only the tool rotates Because of the different machine tools the torque support must be de signed specifically for the machine concerned Optiona...

Page 21: ...w can occur in the bearing area Always use sealed cable boxes when connecting electrical lines Mount the HF spindle on the machine Connect the hoses to the connection of the respective media Remove th...

Page 22: ...in cooling channels due to unsuitable cooling water prevent the dis sipation of heat Use cooling water with the following properties Drinking water according to 98 83 EC Hardness 1 15 dH PH value 7 9...

Page 23: ...3 Max oil content 1 mg m3 8 6 2 Setting the sealing air For guidelines on air quality see Air purity classes ISO 8573 1 23 section The adjustment value for the sealing air depends on the hose diamete...

Page 24: ...the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Turn the shaft of the spindle at least ten times by hand Before storing an...

Page 25: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Page 26: ...F spindle is affected q The bearing is damaged 10 1 Clockwise and counter clockwise Sample illustration Direction of rotation indication The HF spindle clamping system is designed for clockwise and co...

Page 27: ...service set Insert the tool taper into the HF spindle See figure Joining position Insert the hexagon wrench into the threaded spindle through the access hole Tighten the threaded spindle clockwise wit...

Page 28: ...ments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is alwa...

Page 29: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...

Page 30: ...zontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relat...

Page 31: ...n More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non recycl...

Page 32: ...energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the HF...

Page 33: ...er See also Spindle becomes hot 33 Frequency converter has shut down q Check the error messages in the frequency converter man ual HF spindle becomes hot Cause Troubleshooting Insufficient cooling q C...

Page 34: ...y use balanced tools Also see the Tools for high speed cutting 28 section q Check whether the tool is suitable for the application q Check the tool for damage q Replace damaged tool Contamination q Re...

Page 35: ...1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized stand...

Page 36: ...rlen GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type S80 M450 34 S5 Item no 10504070 Revision 05 Date 01 09 2023 Language EN Jaeger Spindles North Ame...

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