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Manual

F100-H636.14 S11

High Frequency Spindle

Pneumatic taper change

Summary of Contents for F100-H636.14 S11

Page 1: ...Manual F100 H636 14 S11 High Frequency Spindle Pneumatic taper change...

Page 2: ...evelopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Naka...

Page 3: ...optional accessory 26 6 6 1 Measurement principle 26 6 6 2 Technical Specifications 26 6 7 Eddy current sensor analog optional accessory 27 6 7 1 General data 27 6 7 2 Electrical data 27 6 8 Tool cha...

Page 4: ...12 2 Daily cleaning 44 12 2 1 Before commencing work 44 12 2 2 With every tool change 44 12 2 3 Every time the clamping device is changed 45 12 3 In the case of storage 45 12 4 Monthly maintenance 45...

Page 5: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked wit...

Page 6: ...lied with the HF spindle q High Frequency Spindle q Felt cleaning taper q Transport packaging Check the high frequency spindle for completeness upon delivery 2 1 1 Optional accessories Available on re...

Page 7: ...th the HF spindle q Manual q The declaration of incorporation is part of the manual q Inspection protocol Check that the documentation supplied is complete when the spindle is delivered If necessary r...

Page 8: ...ning The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi Jaeger GmbH if other types of machining are required 3 2...

Page 9: ...are not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spi...

Page 10: ...may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensu...

Page 11: ...warding this to the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft...

Page 12: ...1a Electrical connection for motor phases 1b Electrical connection for Tool taper monitoring PTC Pt1000 1c Electrical connection for Vector control optional accessory 2 Cooling water G 1 4 3 Sealing...

Page 13: ...duced during operation of the HF spindle The temperature of the HF spindle should not exceed 45 C as this shortens the service life of the bearing u Check the temperature of the HF spindle on the hous...

Page 14: ...cy 1 200 Hz Motor poles pairs 2 Rated rotation speed 36 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor...

Page 15: ...change monitoring inductive 3 positions clamped unclamped ejected Clamping range up to 16 mm Clockwise and anticlockwise Coupler plug 5 pin ECTA 133 motor phases 12 pin ECTA 133 sensors Weight 15 kg I...

Page 16: ...000 20 000 25 000 30 000 36 000 rpm Speed 4 185 9 242 14 271 19 299 24 328 29 191 35 062 rpm Frequency 167 333 500 667 833 1 000 1 200 Hz Rated power 1 898 4 546 6 6 8 5 10 014 9 944 9 548 kW Torque 4...

Page 17: ...6 01 15 281 kW Torque 6 12 6 846 6 712 6 579 6 445 5 341 4 41 Nm Voltage 89 170 240 310 380 380 380 V Current 38 38 38 38 38 38 4 38 2 A cos 0 90 0 84 0 82 0 81 0 79 0 79 0 77 Note on operation with s...

Page 18: ...Arms p0322 Maximum speed 42 000 rpm p0326 Stalling torque correction factor 100 p0335 Cooling type Liquid cooled p0341 Moment of inertia 0 000854 kgm p0348 Field weakening operating speed VDC 600V 60...

Page 19: ...no 10406074 F Revision 02 19 52 Parameter Meaning Value Unit Desaturation speed 40 082 rpm Main inductance at maximum speed 4 472 mH Saturation factor 1 187 Tilting torque reduction factor 58 09 Addi...

Page 20: ...4pol 8 1 11 4pol 3 7 4pol 4 7 2pol 2 7 2pol Motorvarianten Kundenseite customer side R ckseite back side 1 2 3 4 PE Schutzleiter protective earth Kundenseite customer side phase U phase V phase W Acht...

Page 21: ...BK BU 3 4 PNP Spindelstecker S12 ECTA S13 spindle plug S12 ECTA S13 BN 1 Vs output 0V BK BU 3 4 PNP BN 1 Vs output 0V BK BU 3 4 PNP C RD BN 0 25mm WH WH 0 25mm BN 0 14mm BU 0 14mm BK 0 14mm BK 0 14mm...

Page 22: ...r FS17 S10 Vektor spindle plug FS17 S10 Vektor P GN 0 25 mm YE 0 25 mm BK 0 25 mm WH 0 25 mm BN 0 25 mm GY 0 25 mm BU 0 25 mm RD 0 25 mm PK 0 25 mm KTY KTY 1 0 1 Perschewski 19 06 17 1 1 002 29022572...

Page 23: ...Y 0 25 mm YE 0 25 mm GN 0 25 mm RD 0 25 mm PK 0 25 mm wird nicht ben tigt isoliert hineinlegen not connected isolated Spindelstecker FS17 S10 Vektor spindle plug FS17 S10 Vektor 1 Perschewski 17 05 17...

Page 24: ...1171 1175 1179 1182 1186 1190 50 1194 1198 1202 1206 1209 1213 1217 1221 1225 1229 60 1232 1236 1240 1244 1248 1252 1255 1259 1263 1267 70 1271 1275 1278 1282 1286 1290 1294 1298 1301 1305 80 1309 13...

Page 25: ...ccording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Page 26: ...Specifications The specified data are valid for a reference temperature of 20 C Measurement range 400 m Start of measurement range 150 m Linearity 5 m Resolution 1 m Limit frequency analog 20 mV m Sen...

Page 27: ...rement distance 0 2 mm Resolution 0 001 mm static 0 005 mm dynamic Repeat accuracy 0 02 mm Linearity deviation 100 m Temperature drift 5 6 7 2 Electrical data Response time 1 ms Operating voltage rang...

Page 28: ...o the machine controller q Tool taper monitoring using inductive proximity switch Signals Tool clamped Tool released Tool ejected HF spindle HF spindle HF spindle Ready to operate Not ready to operate...

Page 29: ...gital differential magneto resistor S signal Note Resistor Rx If the resistor Rx is already integrated in the evaluation unit FC u Only connect signal and ground Supply voltage U Rx Signal 8 V 220 100...

Page 30: ...as of zero speed 6 10 1 Toothed wheel teeth 150 module 0 3 Centering diameter 29 M30x1 LH 6 10 2 Technical Specifications Output level 1 VSS as differential signal Output signal 2 sinusoidal signals...

Page 31: ...is modulated by the moving target wheel q The sensor detects the change in magnetic field and converts this into a square wave output signal TTL q The sensor multiplies the output signal by 8 6 11 1...

Page 32: ...dle operates at high speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of des...

Page 33: ...e corresponding hoses in the hose fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal a...

Page 34: ...es immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitable...

Page 35: ...on air quality see Air purity classes ISO 8573 1 35 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fo...

Page 36: ...dle without a clamped tool shank If no tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q T...

Page 37: ...arding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loc...

Page 38: ...q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise and counter clockwise S...

Page 39: ...e free of damage and clean when switching to the HF spindle Insert the tool up to the contact surface of the clamping taper Make sure that the shaft of the HF spindle has come to an absolute stand sti...

Page 40: ...neumatic taper change During a tool change the tool mount is pressed out of the shaft by the cylin der 10 3 2 Installing the changing station Proceed as follows to install the changing station Drill a...

Page 41: ...n No rotation without clamped tool Tool clamped signal HF spindle is ready for use No Connection on off Compressed air on off Fluid Always leave sealing air switched on Even in the case of a tool chan...

Page 42: ...rt HF spindle Clamped signal Cylinder back Clamping system clamped with tool Tool taper inserted in tool mount of HF spindle 1 Start HF spindle when signal 1 Ejected signal Cylinder is extended Clampi...

Page 43: ...gments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is alw...

Page 44: ...ccurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Foreign matter reduces the service life u Do not use compressed air...

Page 45: ...izontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Rela...

Page 46: ...on More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non recyc...

Page 47: ...l energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the H...

Page 48: ...requency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause Tr...

Page 49: ...amaged q Contact Nakanishi Jaeger GmbH service No automatic tool change Cause Troubleshooting Contamination q Remove all contamination between the tool taper and shaft of the HF spindle Observe all po...

Page 50: ...bserve all points in the Tool change 38 and Mainte nance 44 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machinin...

Page 51: ...5 1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized sta...

Page 52: ...len GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type F100 H636 14 S11 Item no 10406074 F Revision 02 Date 01 09 2023 Language EN Jaeger Spindles North A...

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