Jäger 10406166, Manual

Page: 3 / 48

Item no. 10406166, Revision 03 3 ( 48 )
Contents:
Translation of the original manual
1 Preliminary information 5
1.1 Purpose of the manual....................................................... 5
1.2 Explanation of symbols used........................................... 5
2 Transport and packaging 6
2.1 Scope of supply of HF spindle......................................... 6
2.1.1 Service set.................................................................. 6
2.1.2 Optional accessories.............................................. 6
2.1.3 Documentation supplied..................................... 6
2.2 Packaging of HF spindle.................................................... 7
3 Designated use 7
3.1 Permissible types of machining...................................... 7
3.2 Permissible materials.......................................................... 7
4 Safety instructions 8
4.1 Safe working .......................................................................... 9
4.2 Shutdown of HF spindle.................................................. 10
4.3 Internal coolant supply.................................................... 10
4.4 Installation and maintenance........................................ 11
4.5 Modification and repair ................................................... 11
4.6 Improper operation .......................................................... 11
5 Technical description 12
5.1 Connections of HF spindle ............................................. 12
5.2 Electrical connection ........................................................ 13
5.3 Cooling .................................................................................. 13
5.4 Sealing air ............................................................................. 13
5.5 Taper cleaning .................................................................... 13
5.6 Hydraulic tool change...................................................... 13
5.7 Internal coolant supply.................................................... 14
5.7.1 Cooling lubricant ................................................. 14
5.7.2 Filtering the cooling lubricant ........................ 15
5.7.3 Avoiding pressure peaks................................... 15
5.8 Leakage ................................................................................. 16
5.8.1 Internal coolant supply, vertical installation
.................................................................................... 16
5.8.2 Internal coolant supply, horizontal installa-
tion............................................................................ 17
6 Technical Specifications 18
6.1 Dimensions .......................................................................... 19
6.2 Technical data sheet (KL8513 , AC-Motor)................ 20
6.2.1 Performance Diagram........................................ 21
6.3 Wiring diagram ................................................................... 22
6.4 Motor protection KTY 84-130 ......................................... 26
6.5 Motor protection PTC 130°C ........................................... 27
6.6 Tool change monitoring................................................... 27
6.7 Air-borne noise emissions ............................................... 28
7 Operating location 28
8 Installation 29
8.1 Installing the HF spindle................................................... 29
8.2 Diameter of media supply line....................................... 30
8.3 Cooling water....................................................................... 30
8.3.1 Quality of cooling water..................................... 30
8.3.2 Setting the cooling............................................... 31
8.4 Hydraulic tool change ....................................................... 31
8.5 Compressed air.................................................................... 31
8.5.1 Air purity classes (ISO 8573-1).......................... 31
8.5.2 Setting the sealing air ......................................... 32
8.5.3 Setting values......................................................... 32
9 Commissioning 33
9.1 Running-in schedule.......................................................... 33
9.2 Daily start-up ........................................................................ 33
9.3 Shutdown signal ................................................................. 34
9.4 Commissioning after storage ......................................... 34
10 Tool change 35
10.1 Clockwise and counter-clockwise................................. 35
10.2 hydraulic taper change..................................................... 36
10.2.1 Automatic hollow shank taper tool clamp
..................................................................................... 36
10.3 Workflow................................................................................ 37
10.3.1 Hydraulic workflow.............................................. 37
10.3.2 Electrical workflow ............................................... 38
10.3.3 Signals....................................................................... 38
11 Tools for high speed cutting 39
12 Maintenance 40
12.1 Ball bearings ......................................................................... 40
12.2 Daily cleaning....................................................................... 40
12.2.1 Before commencing work ................................. 40
12.2.2 With every tool change ...................................... 41
12.3 In the case of storage......................................................... 41
12.4 Monthly maintenance....................................................... 41
12.5 Long periods of storage ................................................... 41