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Manual

Z62-M460.01 S21

High Frequency Spindle

Manual tool change

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Summary of Contents for 10204135

Page 1: ...Manual Z62 M460 01 S21 High Frequency Spindle Manual tool change...

Page 2: ...velopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Al fr...

Page 3: ...C 17 6 5 Speed sensor digital differential magneto resistor 18 6 6 Air borne noise emissions 18 7 Operating location 19 8 Installation 20 8 1 Installing the HF spindle 20 8 2 Diameter of media supply...

Page 4: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Page 5: ...ble on request q Spindle holder q Frequency converter q Chiller q Collet q Felt cleaning taper q Collet grease q Hose connections q Further accessories on request Only approved accessories have been t...

Page 6: ...ol and a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Alfred...

Page 7: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Page 8: ...ause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fun...

Page 9: ...to the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a...

Page 10: ...voltage and frequency data of the HF spindle match the raw data for the frequency converter Use a motor supply line that is as short as possible Adjust the speed of the HF spindle using the FC Refer t...

Page 11: ...The temperature of the HF spindle should not exceed 45 C as this shortens the service life of the bearing u Check the temperature of the HF spindle on the housing 5 4 Sealing air For guidelines on air...

Page 12: ...Hz Motor poles pairs 1 Rated rotation speed 60 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor Number o...

Page 13: ...Technical Specifications Item no 10204135 Revision 01 13 36 6 1 Dimensions Clamping range...

Page 14: ...000 10 000 20 000 30 000 40 000 50 000 60 000 rpm Speed 4 026 8 819 18 770 28 697 38 767 48 775 58 700 rpm Frequency 84 167 333 500 667 833 1 000 Hz Rated power 0 128 0 299 0 616 0 93 1 241 1 55 1 82...

Page 15: ...Rated power 0 137 0 47 1 14 1 82 2 49 3 17 3 17 kW Torque 0 345 0 65 0 63 0 63 0 63 0 63 0 53 Nm Voltage 24 44 75 112 148 185 185 V Current 9 5 16 16 16 16 15 9 15 5 A Note on operation with static f...

Page 16: ...ec S21 GNYE 0 75 mm GN 0 14 mm YE 0 14 mm 0 14 mm BN 0 22 mm RD 0 14 mm BU 0 14 mm WH 0 22 mm WH 0 14 mm BU BN BN BN RD BU BU VT GN BK WH WH WH B Motorphase V motor phase V A Motorphase U motor phase...

Page 17: ...cording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Page 18: ...resistor Rx is already integrated in the evaluation unit FC u Only connect signal and ground Supply voltage U Rx Signal 8 V 220 1000 mV 8 V 450 2000 mV 12 V 220 1000 mV 12 V 680 3000 mV 15 V 220 1000...

Page 19: ...speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface...

Page 20: ...lugs install the appropriate hose fittings Install the corresponding hoses in the hose fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air a...

Page 21: ...s immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitable...

Page 22: ...n air quality see Air purity classes ISO 8573 1 22 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Page 23: ...entrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Example of design Clockwise Turn the shaft of the spindle at least ten times by...

Page 24: ...the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage location to the t...

Page 25: ...ed q The balance of the HF spindle is affected q The bearing is damaged 10 1 manual tool change 1 End face 2 Clamping nut 3 Collet optional accessory Proceed as follows to change the tool Use the hook...

Page 26: ...htened To prevent the clamping nut from loosening tighten it again after a short period of operation and when the shaft is at a standstill 10 1 1 Maximum tightening torques Short clamping bore Continu...

Page 27: ...y be de stroyed and their fragments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u Always select the lowest specified speed for machining...

Page 28: ...rings u Do not apply grease oil or cleaning agents to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF s...

Page 29: ...the HF spindle in horizontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage l...

Page 30: ...ction More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non re...

Page 31: ...al energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the...

Page 32: ...heck the chiller for error messages Phase missing q Check all wires in the motor cable for cable breaks Machining too heavy q Check the rotational direction of the HF spindle q Check the rotational di...

Page 33: ...Observe all points in the Tool change 25 and Mainte nance 28 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machini...

Page 34: ...receipt of the product No liability is accepted for damage caused by the following Unsuitable or non designated use incorrect installation or commissioning by the customer or third parties natural wea...

Page 35: ...1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized standards DIN EN ISO 12100 Sa...

Page 36: ...9 Ober M rlen GERMANY 49 0 6002 9123 0 sales alfredjaeger de www alfredjaeger de Serial number Spindle type Z62 M460 01 S21 Item no 10204135 Revision 01 Date 04 12 2017 Language EN Jaeger Spindles Nor...

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