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Technical
Manual

When Performance Matters.

WARNING

If incorrectly used, this machine can cause severe injury. Those who use
and maintain this machine should be trained in its proper use, warned of its
dangers, and should read the entire manual before attempting to set up,
operate, adjust, or service the machine.

Greens King 500A Series

InCommand

63281 – 18” 11 Blade Reel
63287 – 18” 15 Blade Reel
63282 – 22” 11 Blade Reel
63288 – 22” 15 Blade Reel
63285 – 26” 7 Blade Reel, Tee & Collar

GB

4131586-Rev B

Summary of Contents for Greens King 500A Series

Page 1: ...achine should be trained in its proper use warned of its dangers and should read the entire manual before attempting to set up operate adjust or service the machine Greens King 500A Series InCommand 6...

Page 2: ...fects or other reproductive harm FOREWORD Suggested Stocking Guide To Keep your Equipment fully operational and productive Jacobsen suggests you maintain a stock of the more commonly used maintenance...

Page 3: ...ing Engine 16 6 5 Transport Wheels Optional Kit 17 6 6 Grass Catcher 17 6 7 Weight Bars 17 6 8 Mowing 18 6 9 Daily Maintenance 19 7 Adjustments 7 1 General 20 7 2 Reel To Bedknife 20 7 3 Bedknife Adju...

Page 4: ...of material toward bystanders nor allow anyone near the machine while in operation The owner operator can prevent and is responsible for injuries inflicted to themselves to bystanders and damage to pr...

Page 5: ...ollowing all instructions in this manual you will prolong the life of your machine and maintain its maximum efficiency Adjustments and maintenance should always be performed by a qualified technician...

Page 6: ...ENGINE__________________________________________________________________ Engine Honda GX 120 K1Q JG2 4 Cycle 4HP 2 98 kW at 4000 RPM Speed High Idle 3000 100 RPM Low Idle 1700 100 RPM Fuel Regular Gra...

Page 7: ...ORT LITERATURE _____________________________________ Contact your area Jacobsen Dealer for a complete listing of accessories and attachments Accessories Lapping Compound 180 grit 554598 Orange Touch u...

Page 8: ...Netta Installata Silnik Motor Motor Motor Motor Motor Motor V l Motor Aflv l Motor Honda GX 120 Gas Net Installed Power ist instalovan v kon Installeret nettoeffekt Netto ge nstalleerd vermogen Instal...

Page 9: ...uvidos do operador Nivelul zgomotului la urechea operatorului Hladina hluku p sobiaca na sluch oper tora Raven hrupa pri u esu upravljavca Nivel sonoro en el o do del operador Ljudniv vid f rarens ra...

Page 10: ...ch Assinatura da pessoa com poderes para emitir a declara o em nome do fabricante que possui a documenta o t cnica que est autorizada a compilar o processo t cnico e que est estabelecida na Comunidade...

Page 11: ...EC By compliance to The Lawnmower Standard EN836 1997 Referenced to Hand Arm BS EN ISO20643 2008 Information Supplied for Physical Agents Directive 2002 44 EC By reference to Hand Arm Standards BS EN...

Page 12: ...e Vehicle Mass Model PGM 19 84 0 Kg Model PGM 22 85 0 Kg Model 518A 95 3 Kg Model 522TA 100 7 Kg Model 522A 101 2 Kg Model 526A 123 4 Kg Model TC22 101 1 Kg 2811102 CAUTION BE SURE THE TRACTION CLUTCH...

Page 13: ...PECTION _______________________________________________________ 1 Perform a visual inspection of the entire unit look for signs of wear loose hardware and components that may have been damaged during...

Page 14: ...to return engine to idle The bail must be disengaged to start the engine D Engine Switch The engine switch enables and disables the ignition system The engine switch must be in the ON position for th...

Page 15: ...uel leakage G Traction Clutch Lever Point lever forward G2 to disengage traction drive and allow drum to free wheel Point lever to the back G1 to engage H Reel Clutch Lever Point lever up H1 to engage...

Page 16: ...stop E Stop switch that will stop the engine from the operator s position 2 To test the system a Place mower on the kickstand b Disengage the reel clutch lever E 3 Start the engine a Slide bail to the...

Page 17: ...ent 9 Disengage the reel clutch to stop blades when not mowing 10 Disengage the reel clutch when crossing paths or roadways Look out for traffic 11 Stop and inspect the equipment for damage immediatel...

Page 18: ...ot allow the cord to snap back into the starter Do not tilt the mower back when starting 7 When engine starts move choke lever F to the OPEN position Intermittent choking may be required while engine...

Page 19: ...shut off valve 7 Recommended Tire Pressure 6 to 8 psi 0 41 to 0 55 BAR Figure 6D Figure 6E 6 6 GRASS CATCHER _________________________________________________________ 1 When the basket is about two th...

Page 20: ...own width to the left swing it around quickly to the right 3 and 4 guiding the mower with your right hand This method makes it possible to turn around quickly with very few steps Figure 6F 4 To assure...

Page 21: ...inside the fuel filler neck Avoid using cans and funnels to transfer fuel 5 Store fuel according to local state or federal ordinances and recommendations from your fuel supplier 6 Check the engine oil...

Page 22: ...ife Use a standard flat file to dress the bedknife 3 If wear or damage is beyond the point where the reel or bedknife can be corrected by the lapping process they must be reground 4 Proper reel to bed...

Page 23: ...er gauge or shim stock 0 001 0 003 in 0 025 0 075 mm between the reel blade and the bedknife Do not turn the reel b Adjust the trailing end of the reel in the same manner then recheck the adjustment a...

Page 24: ...and readjust the cutting height if necessary Figure 7E 7 7 BELT ADJUSTMENT _______________________________________________________ 1 Belt A is tensioned by a spring loaded idler pulley F No adjustmen...

Page 25: ..._____ 1 To adjust the angle of the handle bar Y loosen screw W on both sides of the mower and adjust the handle bar to the desired position 2 After adjusting handle bar adjust bracket X so that the ha...

Page 26: ...m 75 8 4 100 11 3 107 12 1 143 16 1 9 16 18 ft lb Nm 92 124 122 165 129 174 172 233 1 4 28 in lb Nm 85 9 6 115 13 0 120 13 5 163 18 4 5 8 11 ft lb Nm 113 153 151 204 159 215 211 286 5 16 18 in lb Nm 1...

Page 27: ...__ IMPORTANT A separate Engine Manual prepared by the engine manufacturer is supplied with this machine Read the engine manual carefully until you are familiar with the operation and maintenance of th...

Page 28: ...is highly flammable Use an approved container the spout must fit inside the fuel filler neck Avoid using cans and funnels to transfer fuel Store fuel according to local state or federal ordinances an...

Page 29: ...he bedknife and reel blades Refer to Section 7 2 1 Determine if backlapping or grinding will restore the proper cutting edge 2 For optimum performance use a bedknife grinder to touch up the blade then...

Page 30: ...of gum residues and vanish films fill the tank with stabilized fuel Use an anti oxidant fuel conditioner such STA BIL Read and follow the instructions on the container 4 Operate the engine for about...

Page 31: ...Engine Manual 5 Engine switch off 5 Turn engine switch to On Engine hard to start or runs poorly looses power or stalls 1 Choke in wrong position 1 See Engine Manual 2 Dirty or incorrect fuel 2 Refil...

Page 32: ...blocking the fitting then insert grease gun through hole and carefully apply grease 5 To lubricate point L10 remove cover G and apply one pump of grease to fitting on end of shaft 10 2 MAINTENANCE CH...

Page 33: ...10 33 10 3 LUBRICATION CHART______________________________________________________ L 1 1 L 1 1 L10 F C D G B A L 6 L7 E NLGI 2 Grease Lubriplate Marine Grease L9 L5 L8 L11 12 Apply Lubricant L3 L4 L5...

Page 34: ...duct 4 Order by the quantity desired the part number and description of the part as given in the parts list 5 Send or bring the order to an authorized Jacobsen Distributor 6 Inspect all shipments on r...

Page 35: ...172521 1 Right Side Handle Stop 5 4172520 1 Left Side Handle Stop 6 2809900 1 Left Side Torsion Spring 7 2809901 1 Right Side Torsion Spring 8 455012 2 Flat Washer 3 4 Used on All Except 63288 9 45800...

Page 36: ...6 6 7 7 8 25 35 25 23 9 10 11 12 13 24 24 14 15 16 17 19 18 20 21 22 26 27 27 28 29 30 31 32 1 SLIDE BAIL TO THE LEFT TO ENGAGE TRACTION 2 SQUEEZE BAIL TO HANDLE 33 34 GREENS KING 500A SERIES 2 1 Han...

Page 37: ...7 4136328 1 Plate Tilt 18 4130475 1 Cable Paddle Throttle See 6 1 for Engine Connection 19 4136550 1 Cable Bail Throttle See 6 1 for Engine Connection 20 434054 2 Screw 1 4 20 x 1 3 4 Socket Head 21 4...

Page 38: ...9 9 9 10 10 11 11 11 11 12 13 14 15 16 16 17 17 18 18 19 20 20 20 21 GREENS KING 500A SERIES 3 1 Frame Assembly Serial No All 12 WARNING Keep Bystanders Away Do Model 518A 95 3 kg Model 522A 101 2 kg...

Page 39: ...Head 6 446142 10 Lockwasher 3 8 Heavy 7 366796 2 Kickstand Mounting Bracket 8 400262 2 Screw 3 8 16 x 1 Hex Head 9 400260 3 Screw 3 8 16 x 7 8 Hex Head 10 400268 2 Screw 3 8 16 x 1 3 4 Hex Head 11 44...

Page 40: ...2888 18 Super Tournament 503478 22 Low Profile 503477 22 High Profile 5002887 22 Super Tournament 5000141 26 Heavy Section Part Number Description 4131371 18 Low Profile 4131004 18 Super Tournament 41...

Page 41: ...asher 5 16 Heavy 6 434051 3 Screw 5 16 18 x 1 2 Socket Head 7 434036 3 Screw 5 16 18 x 1 1 4 Socket Hd 8 400264 2 Screw 3 8 16 x 1 1 4 Hex Head 9 446142 5 Lockwasher 3 8 Heavy 10 443110 2 Nut 3 8 16 H...

Page 42: ...40 28 31 29 6 3 4 5 2 1 24 22 20 21 26 27 16 7 8 9 10 11 38 23 18 17 25 12 13 14 15 19 30 32 33 34 35 36 37 GREENS KING 500A SERIES 5 1 Reel Serial No All...

Page 43: ...ne 12 2811185 1 Pulley 13 365229 1 Bearing With Seal 14 366652 1 Bearing 15 458461 1 Snap Ring 16 366645 1 Spacer 17 366646 1 Spacer 18 345556 1 Key 1 8 Square x 1 19 340462 1 Spacer 20 320774 2 Key 3...

Page 44: ...21 21 2 13 19 20 20 4127335 4169840 REV A CAUTION ALLOW ENGINE TO COOL FOR 2 MINUTES BEFORE REFUELING CAUTION BE SURE THE TRACTION CLUTCH LEVER IS IN NEUTRAL BEFORE STARTING THE ENGINE 3001790 Greens...

Page 45: ...2 1 Engine 4HP Honda 15 320774 1 Key 3 16 x1 1 2 Square 16 364441 4 Spacer 17 4135990 1 Torque Clutch Engages at 2000 RPM 18 4125686 1 Decal 518A 18 4125687 1 Decal 522A 18 4125689 1 Decal 526A 19 425...

Page 46: ...ent disengage all drives engage parking brake and stop engine 4 Keep hands feet and clothing away from moving parts 5 Never carry passengers 6 Keep bystanders away CAUTION 12 13 GREENS KING 500A SERIE...

Page 47: ...22 Clutch Used on 522 Includes Decal 3 4147698 1 Cover 26 Clutch Used on 526 Includes Decal 4 361854 1 Decal Warning 5 400218 2 Screw 5 16 24 x 1 2 Hex Head 6 REF 1 Cable Paddle Throttle See 2 1 7 RE...

Page 48: ...46 9 9 18 10 14 15 6 2 1 2 3 4 16 21 21 22 22 23 24 25 26 27 27 28 29 30 31 32 33 33 11 11 34 34 35 8 7 19 19 20 20 13 12 17 Reverse View Belts View 5 5 GREENS KING 500A SERIES 8 1 Belts Serial No All...

Page 49: ...w 1 4 20 x 3 4 Socket Head 14 359864 AR Washer 15 367553 1 Needle Bearing 16 400262 2 Bolt 3 8 16 x 1 17 400188 1 Screw 5 16 18 x 1 Hex Head 18 453011 2 Washer 19 2810713 1 Belt 7 Rib Micro V 20 28113...

Page 50: ...5 10 11 12 13 14 5 TRACTION CLUTCH CONTROL Disengage Engage To prevent damage to traction drive system do not engage traction clutch while engine is running GREENS KING 500A SERIES 9 1 Belt Cover Seri...

Page 51: ...Nut 1 4 20 Hex 6 446130 12 Lockwasher 1 4 Heavy 7 220317 1 Shifter Housing 8 400112 4 Screw 1 4 20 x 1 1 4 Hex Head 9 400106 5 Screw 1 4 20 x 5 8 Hex Head 10 366707 1 Ball Bearing 11 366715 2 Spacer 1...

Page 52: ...50 10 8 15 17 9 7 11 5 6 1 22 24 2 2 2 15 14 19 21 12 20 18 23 C ove r 3 4 13 Shown with Cover Removed 16 23 GREENS KING 500A SERIES 10 1 Weight Bars and Roller Brackets Serial No All...

Page 53: ...Adjuster Knob 7 343616 2 Stud 8 366852 2 Spacer 9 461339 2 Pin 1 4 x 1 1 4 10 364441 2 Washer 11 446136 2 Lockwasher 5 16 Heavy 12 443106 2 Nut 5 16 18 Hex 13 441674 2 Carriage Bolt 5 16 18 x 1 3 4 1...

Page 54: ...52 GREENS KING 500A SERIES 11 1 Differential and Rollers Serial No All 20 19 32 24 22 21 23 26 27 29 19 17 31 25 25 28 30 2 5 4 6 7 8 1 12 12 13 13 14 10 16 14 3 1 15 15 11 9 18 28...

Page 55: ...t 526 10 241835 1 Differential 11 463017 1 Key 9 Woodruff 12 308030 2 Thrust Washer 13 202947 2 Pinion Gear 14 415563 2 Set Screw 7 16 20 x 3 8 15 463007 2 Key 7 Wooodruff 16 308028 1 Pinion Shaft 17...

Page 56: ...54 7 8 1 24 16 13 17 25 33 6 4 2 9 5 3 3 18 17 35 35 36 34 28 29 19 32 14 22 23 16 16 13 21 20 12 11 12 10 15 31 27 30 26 4 GREENS KING 500A SERIES 12 1 Parking Brake and Wheels Serial No All...

Page 57: ...Collar 16 366697 4 Bushing 17 446136 4 Lockwasher 5 16 Heavy 18 400188 2 Screw 5 16 18 x 1 Hex Head 19 361451 1 Washer Left Side Only 20 415513 2 Set Screw 1 4 20 x 1 2 21 366742 2 Brake Band Pin 22...

Page 58: ...41 366649 41 366650 41 366651 41 366652 41 366653 39 41 43 366693 53 366695 53 366696 53 366697 53 55 366698 53 366699 53 366700 53 366701 53 366702 53 366704 55 366705 55 366707 49 366708 35 366709 3...

Page 59: ...1 43 49 51 55 44613637 39 43 49 51 53 55 44614233 35 37 39 41 43 47 447224 33 452004 55 453009 43 453011 33 47 453023 35 51 454017 39 454020 35 454025 35 455012 33 458006 33 47 458105 47 458113 43 458...

Page 60: ...n Performance Matters Equipment from Jacobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations A worldwide dealer network and factory...

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