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Parts & Maintenance
Manual

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1 - INCLUDES ITEMS 3 - 16

GB

Lightweight Fairway Mower

67868 – LF 3400

, Kubota V1305-E, 5 Gang, 2WD

67869 – LF 3400

, Kubota V1305-E, 5 Gang, 4WD

67866 – LF 3800

, Kubota V1505-E, 5 Gang, 2WD

67867 – LF 3800

, Kubota V1505-E, 5 Gang, 4WD

67889 – LF 3400

 Turbo, Kubota V1505-TE, 5 Gang, 4WD

67915 – LF 4675

 Turbo, Kubota V1505-TE, 7 Gang, 4WD

67916 – LF 4677

 Turbo, Kubota V1505-TE, 7 Gang, 4WD

67936 – LF 3800

 Turbo, Kubota V1505-TE, 5 Gang, 4WD

4100741-Rev B

Summary of Contents for 67866

Page 1: ...05 E 5 Gang 2WD 67869 LF 3400 Kubota V1305 E 5 Gang 4WD 67866 LF 3800 Kubota V1505 E 5 Gang 2WD 67867 LF 3800 Kubota V1505 E 5 Gang 4WD 67889 LF 3400 Turbo Kubota V1505 TE 5 Gang 4WD 67915 LF 4675 Tur...

Page 2: ...al for printing Textron Turf Care And Specialty Products reserves the right to make changes at any time without notice and without incurring any obligation Table of Contents Safety 1 1 Operating Safet...

Page 3: ...of an assembly or another component These parts can be ordered separetely or as part of the main component Item Part No Qty Description Serial Numbers Notes 1 123456 1 Mount Valve Indicates a piece p...

Page 4: ...in perfect working order or is without decals guards shields discharge deflectors or other protective devices securely fastened in place 9 Never disconnect or bypass any switch 10 Carbon monoxide in...

Page 5: ...Textron Turf Care And Specialty Products Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service Use of other than original or authori...

Page 6: ...kW 3000 rpm Displacement 81 5 in3 1335 cm3 Torque 63 ft lbs 85 4 Nm 2500 rpm Fuel Type No 2 Diesel Rating Min cetane rating 45 Capacity 17 U S gal 64 3 liters Governor Setting High Idle 3150 rpm Low I...

Page 7: ...t disc Speed Mow 0 7 mph 0 11 kph Transport 2 WD 0 12 mph 0 19 kph Reverse 0 5 mph 0 8 kph Production 5 7 acres hr 7 mph Hydraulic System Capacity 14 U S gal 37 85 liter Fluid Type 10W30 or Greens Car...

Page 8: ...Air Blow Gun JAC5098 Orange Touch up Paint 12 oz spray 554598 2 Post ROPS with Seat Belt 67844 Canopy Sunshade 67857 Transport Lock Bars 2812147 Hood Locking Latch 1004049 Cruise Control 67846 Grass...

Page 9: ...e is beyond the point where the reel or bedknife can be corrected by the lapping process they must be reground 4 Proper reel to bedknife adjustment is critical A gap of 0 001 to 0 003 0 025 to 0 076 m...

Page 10: ...excessive tightening or damage may occur to bedknife and reel blades Reels must turn freely Figure 3C 3 4 CUTTING HEIGHT _________________________________________________________ Note Always make the...

Page 11: ...Carefully place motor and its hoses away from the cutting unit To prevent contamination and damage to internal components cover or cap off bearing housing cavity R 4 Remove cap M on lift arm Unfasten...

Page 12: ...________________________________________ Adjust brakes after replacing or servicing brake assembly or if pedal travel becomes excessive 1 When installing new brake pads burnish pads by driv ing tracto...

Page 13: ...D ______________________________________________ Forward and reverse speeds are adjusted at the traction pedal Set forward speed before adjusting reverse To adjust forward speed 1 Make sure drive pump...

Page 14: ...not how high they will raise The reels will actually raise to a position slightly above 17 Figure 3L 3 13 WING REEL LIMIT SWITCH 7 GANG ONLY ___________________________________ The left and right win...

Page 15: ...od M 3 Turn tie rod M to provide proper toe in Toe in must not exceed 1 16 1 5 mm K Retighten jam nuts 4 After adjusting tie rod adjust steering cylinder by threading the rod N in or out of ball joint...

Page 16: ...48 115 156 154 209 1 4 20 in lb Nm 75 8 4 100 11 3 107 12 1 143 16 1 9 16 18 ft lb Nm 92 124 122 165 129 174 172 233 1 4 28 in lb Nm 85 9 6 115 13 0 120 13 5 163 18 4 5 8 11 ft lb Nm 113 153 151 204 1...

Page 17: ...ne During the break in period Textron Turf Care And Specialty Products recommends the following 1 During the first 50 hours of operation a new engine should be allowed to reach an operating temperatur...

Page 18: ...Use clean fresh 2 Diesel fuel Minimum Cetane Rating 45 Refer to Engine Manual for additional information Check fuel lines and clamps every 50 hours Replace fuel lines and clamps at the first sign of d...

Page 19: ...ith discharged battery After cables have been connected start the engine on the vehicle with the good battery then start the tractor 4 9 CHARGING BATTERY ______________________________________________...

Page 20: ...ng d Keep the hose from twisting Twisted hoses can cause couplers to loosen as the hose flexes during operation resulting in oil leaks e Kinked or twisted hoses can restrict the oil flow causing the s...

Page 21: ...ed below 1 Make certain all terminals and connections are clean and properly secured 2 Check the interlock system fuses and circuit breakers regularly If the interlock does not function properly and t...

Page 22: ...tractor is available as an optional accessory If your tractor is equipped with this device inspect it periodically and follow operating procedures described in the Safety Operation Manual 1 The seat...

Page 23: ...known to encourage rust and corrosion of metel parts resulting in premature deterioration or failure Damage of this nature is not covered by the factory warranty 3 Do not spray water directly at the i...

Page 24: ...alves 6 After the desired speed is set disengage reels and stop engine Tighten nut D to lock adjustment in place Start engine and set mower switch to REVERSE to begin backlapping 7 Apply lapping compo...

Page 25: ...Install drain plug and refill with fresh oil Torque drain plug to 22 ft lb 30 Nm 2 Clean exterior of engine Paint exposed metal or apply a light coat of rust preventative oil 3 Add a fuel conditioner...

Page 26: ...uel Change fuel filter Bleed fuel lines 2 Air cleaner dirty 2 Inspect and replace air filter 3 Injectors fuel pump 3 Consult engine manual 4 Engine problem 4 Consult engine manual Engine stops 1 Fuel...

Page 27: ...Lamp Circuit 1 Program active 5 Gang Only 31 Glow Plug Relay Indicator Glow Plug On 2 3 Program active indicates controller has power 32 Light Test 4 Key Switch Start Post 33 Start Relay and Indicator...

Page 28: ...the required input signal and looking for a corresponding output Keep in mind that not all switches are located on the instrument panel The traction pedal reel lift limit and brakes are controlled by...

Page 29: ...vice Class GB II Manual grease gun with NLGI Grade 2 Service Class LB III Engine Oil See Section 4 3 IV Textron Turf Care And Specialty Products Hydraulic Oil SAE 10W30 or Greens Care 68 WARNING Befor...

Page 30: ...2 Lift Arm 3 Lift Cylinders 4 Lift Arm Pivot 5 Brake Pedal Pivot 6 Traction Pedal Pivot 7 Ball Joint 8 Steering Pivot 9 Steering Cylinder 10 Axle Pivot F2 100 Hours 11 Reel Bearing Cavity 12 Front Rol...

Page 31: ...ting 70 26 1 Hydraulic Valve and Filter Mounting 71 27 1 Hydraulic Clamps 72 28 1 Front Lift Hydraulics 74 29 1 Wing Lift Hydraulics 75 30 1 Rear Lift Hydraulics 76 31 1 Rear Lift Hydraulics 77 32 1 W...

Page 32: ...s and fabric covers daily If worn or damage replace with original quality parts 8 Do not use on slopes greater than 22 WARNING 1 Read operators manual Do not allow untrained operators to use machine 2...

Page 33: ...peed Control Valves Adjust 7 With extreme caution apply lapping compound with long handled brush 8 Backlap switch must be returned to mow position To Backlap B I O D E GRADABLE F L U I D 105dB LWA LF...

Page 34: ...34 LF 3400 LF 3800 2 1 Hood Serial No All LF34 1 1 2 3 4 5 6 7 8 9 10 11 12 28 14 15 16 17 18 19 20 21 22 23 24 16 13 14 18 20 26 22 19 25 27 27 6...

Page 35: ...acket Hood Hinge 10 3007315 1 Seal Left Side Air 11 3007316 1 Seal Right Side Air 12 3007548 1 Foam Control Module 13 400182 4 Screw 5 16 18 x 5 8 Hex Head 14 400408 4 Screw 1 2 13 x 1 1 2 Hex Head 15...

Page 36: ...36 LF 3400 LF 3800 3 1 Seat Pan Serial No All 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 15 17 21 22 23 24 25 20 18 8 9 9 19 7 7 10 10 25 26 27 28 29 20 20 9 30 20...

Page 37: ...007610 1 Pad Right Floorboard 15 3007611 1 Pad Left Foot 16 3007612 1 Pad Right Foot 17 315387 1 Grommet 18 3003928 1 Pouch Literature 19 404118 4 Screw 3 8 16 x 7 8 Truss Head 20 3001328 16 Screw 5 1...

Page 38: ...400 LF 3800 4 1 Instrument Panel 5 Gang Units LF 3400 LF 3800 and LF 3400 Turbo Serial No All LF34 3 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 19 10 11 14 23 8...

Page 39: ...9 366751 1 Indicator Light Yellow 10 366670 1 Horn 11 3006434 2 Switch Rocker 12 3006449 1 Switch Rocker 13 3006436 1 Switch Rocker 4WD Only 14 3006509 2 Hole Plug 2WD 14 3006509 1 Hole Plug 4WD 15 1...

Page 40: ...40 1 6 7 8 24 25 26 28 29 30 31 32 23 6 29 13 14 15 16 17 18 19 20 21 22 27 19 8 9 11 9 12 10 10 34 4 5 3 2 33 33 35 LF 3400 LF 3800 5 1 Instrument Panel LF 4675 and 4677 Models Serial No All LF34 3...

Page 41: ...Hole Plug 13 1002810 1 Bracket Throttle 14 3006036 1 Lever Throttle 15 366768 1 Knob 16 452008 1 Flat Washer 3 8 17 351956 1 Spring Compression 18 3006035 1 Plate Friction 19 360885 2 Washer Friction...

Page 42: ...42 LF 3400 LF 3800 6 1 Traction Pedal Linkage Serial No All LF34 4 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 27 26 6 14 28 20 21 22 27 27 27 27 23 27 28 26 26 29 30...

Page 43: ...dro 13 471214 1 Fitting Grease 14 446136 2 Lockwasher 5 16 Heavy 15 446110 2 Lockwasher 8 16 403860 2 Screw 8 32 x 5 8 Truss Head 17 453004 2 Flat Washer 8 18 444718 1 Locknut 5 16 18 Center 19 400272...

Page 44: ...44 LF 3400 LF 3800 7 1 Brake Pedal Linkage Serial No All LF34 5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 22 23 21 7 9 14 15 16 18 13 20 24...

Page 45: ...2 Lockwasher 5 16 Heavy 10 446110 2 Lockwasher 8 11 403860 2 Screw 8 32 x 5 8 Truss Head 12 1003872 1 Pedal 13 444718 2 Locknut 5 16 18 Center 14 445795 8 Nut 5 16 18 Spiralock Flange 15 441602 8 Car...

Page 46: ...4 5 6 7 8 9 10 13 14 15 16 17 19 20 21 22 23 27 28 29 30 31 33 1 2 3 18 10 11 12 25 26 32 10 23 23 20 16 17 24 34 35 35 36 37 39 35 40 41 38 34 34 LF 3400 LF 3800 8 1 Frame and Front Axle Serial No A...

Page 47: ...400108 16 Screw 1 4 20 x 3 4 Hex Head 20 4113047 4 Screw 5 8 18 x 1 1 2 Hex Head Grade 8 Bolt 21 409811 1 Screw 5 16 18 x 5 8 Thread Cutting 22 445817 4 Nut 5 8 18 Spiralock Flange 23 453020 8 Flat Wa...

Page 48: ...1 2 3 4 5 6 7 8 9 10 12 11 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 9 9 9 4 16 15 17 15 20 15 25 29 31 31 26 32 LF 3400 LF 3800 9 1 2WD Steering 2WD Units Only Serial No 67866 67...

Page 49: ...460064 1 Cotter Pin 1 4 x 1 1 2 15 460026 4 Cotter Pin 1 8 x 3 4 16 153234 2 Ball Joint 400194 2 Screw 5 16 18 x 1 3 4 444718 2 Locknut 5 16 18 Hex 471214 2 Grease Fitting 17 445666 2 Nut 1 2 20 Slott...

Page 50: ...No 67915 67916 1601 and Up Serial No 67867 1601 and Up Serial No 67869 1601 and Up Serial No 67889 1601 and Up LF34 8 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 18 20 21 22 23 4 4 9 9 9 11 16 17 20 15 15...

Page 51: ...2 Ball Joint 400194 2 Screw 5 16 18 x 1 3 4 444718 2 Locknut 5 16 18 Hex 17 445666 2 Nut 1 2 20 Slotted Hex 18 1002032 1 Ball Joint Right Hand Thread 19 1002031 1 Ball Joint Left Hand Thread 471214 4...

Page 52: ...52 1 2 3 4 5 6 7 8 9 10 12 11 13 14 15 16 17 18 19 20 21 22 23 24 11 11 LF 3400 LF 3800 11 1 Tilt Steering Serial No All...

Page 53: ...ering Pump 9 2811547 1 Washer 10 400192 1 Screw 5 16 18 x 1 1 2 Hex Head 11 444718 3 Locknut 5 16 18 Center 12 444849 2 Locknut 3 4 10 Center Jam 13 444754 4 Locknut 5 16 24 Center 14 447224 1 Lockwas...

Page 54: ...4675 LF 4677 12 1 Radiator and Air Cleaner Serial No All LF34 10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 34 35 36 37 38 39 37 35 35 35 35 34 34 34 34 34 34...

Page 55: ...06635 1 Hose Air Cleaner to Engine Non Turbo Units 16 3006634 1 Hose Air Cleaner to Turbo Intake Turbo Units 17 3006632 1 Hose Radiator Inlet 18 3005609 1 Mount Oil Cooler 19 358971 2 Mounting Block R...

Page 56: ...egative Battery Cable 1 2 3 14 15 18 19 20 21 22 23 24 25 26 27 28 29 30 31 24 24 6 7 10 12 13 21 16 17 4 5 16 17 8 9 11 22 30 2 20 A A 32 33 34 LF 3400 LF 3800 13 1 Engine Assembly and Mounting Seria...

Page 57: ...1 Nut 1 4 20 Spiralock Flange 14 444718 1 Locknut 5 16 18 Center 15 452006 3 Flat Washer 5 16 16 363485 9 Lockwasher M10 Heavy 17 366884 9 Screw M10 1 25 x 20mm Hex Head 18 362263 2 Screw M10 1 25 x...

Page 58: ...04653 1 Muffler LF 3400 3800 Only 1 1002931 1 Muffler LF 3400 Turbo LF 4675 LF 4677 2 1004598 1 Tailpipe 3 363586 6 Screw M8 1 25 x 20mm Hex Head 4 452006 2 Flat Washer 5 16 5 363485 2 Lockwasher M10...

Page 59: ...ts 5003036 1 Seal Kit 3 1002854 1 Driveshaft 554663 2 Cross and Bearing Kit 4 3008819 1 Mount Gear Pump 5 Gang Units 4 3009071 1 Mount Gear Pump 7 Gang Units 5 446154 2 Lockwasher 1 2 Heavy 6 443118 2...

Page 60: ...gine fuel injector overflow Connect to engine fuel pump 1 2 3 4 5 6 7 8 9 10 12 11 13 14 15 16 17 18 19 26 20 21 22 22 23 23 24 25 22 23 19 18 18 18 13 15 17 18 18 LF 3400 LF 3800 16 1 Fuel and Hydrau...

Page 61: ...7 1 Fuel Sender 11 5003374 1 Gasket 12 2721806 1 Cap Fuel Tank 13 554748 1 Fuel Line 5 16 I D Cut to 89 Inches 14 554748 1 Fuel Line 5 16 I D Cut to 18 Inches 15 361117 3 Bushing Fuel Tank 16 361748 1...

Page 62: ...7868 1601 and Up Item Part No Qty Description Serial Numbers Notes 1 1003462 1 Hose Pump to Upper Traction Tee 2 339994 4 Adaptor Straight 3 339999 2 Adaptor Straight 4 1003463 1 Hose Pump to Lower Tr...

Page 63: ...Tee 5 1003439 1 Hose Pump To Forward 4WD Tee 6 1003456 1 Tube Forward 4WD Tee 7 1003442 2 Hose Tee To Wheel Motor 8 1003441 2 Hose Tee To Wheel Motor 9 4135554 1 Valve 4WD See 57 1 10 1003094 1 Tube...

Page 64: ...ial Numbers Notes 1 1003461 1 Hose Charge Pressure Inlet 2 364945 1 Fitting Diagnostic 3 339998 1 Adaptor Straight 4 365466 2 Fitting Diagnostic 5 339996 2 Adaptor Straight 6 340274 1 Adaptor Tee 7 28...

Page 65: ...Serial Numbers Notes 1 1003461 1 Hose Charge Pressure Inlet 2 364945 1 Fitting Diagnostic 3 339998 1 Adapter Straight 4 365466 2 Fitting Diagnostic 5 339996 2 Adapter Straight 6 340274 1 Adapter Tee...

Page 66: ...Pump Inlet 4 445796 1 Nut 3 8 16 Spiralock Flange 5 3001296 2 Fitting Beaded Insert 6 3008745 3 Hose Gear Pump Inlet 7 364190 1 Clamp 1 1 2 I D 8 400264 1 Screw 3 8 16 x 1 1 4 Hex Head 9 3008673 6 Cl...

Page 67: ...3 Hose Gear Pump Inlet 7 364190 1 Clamp 1 1 2 I D 8 400264 1 Screw 3 8 16 x 1 1 4 Hex Head 9 3008673 6 Clamp Constant Torque 10 2810256 1 Hose Pump To Front Reel Valve Front Reel Valve Port P 11 3399...

Page 68: ...12 1 Tube Right Front Motor Drain 4 339999 3 Adaptor Straight 5 1003454 1 Hose Oil Cooler 6 1003389 1 Tube Oil Cooler 7 1004011 1 Tube Return 8 340007 2 Adaptor Straight 9 1004311 1 Tube Left Front Mo...

Page 69: ...4 339999 3 Adaptor Straight 5 1003454 1 Hose Oil Cooler 6 1003389 1 Tube Oil Cooler 7 1004218 1 Tube Return 8 340007 2 Adaptor Straight 9 1004311 1 Tube Left Front Motor Drain 10 339979 1 Adaptor Str...

Page 70: ...417 1 Head 2811255 1 Oil Filter Cartridge 556419 1 Charge Pressure Switch 2 132704 1 Return Filter 557772 1 Oil Filter Cartridge 3 3007290 1 Bracket Filter 4 409811 4 Screw 5 16 18 x 5 8 Thread Cuttin...

Page 71: ...er Cartridge 556419 1 Charge Pressure Switch 2 132704 1 Return Filter 557772 1 Oil Filter Cartridge 3 3007290 1 Bracket Filter 4 409811 4 Screw 5 16 18 x 5 8 Thread Cutting 5 446130 2 Lockwasher 1 4 H...

Page 72: ...26 18 3 19 1 2 3 4 5 18 19 20 16 17 6 8 23 24 25 1 Reel Motor Hoses 26 22 7 9 Traction Hoses Traction Hoses 4WD 2WD 5 11 1 5 11 13 11 14 11 5 9 7 29 7 Gang Units Only 5 Gang Units Only 7 Gang Units On...

Page 73: ...Tube 2WD Only 14 400196 1 Screw 5 16 18 x 2 Hex Head 2WD Only 15 367186 1 Clamp Double Tube 4WD Only 16 400258 1 Screw 3 8 16 x 3 4 Hex Head 7 Gang Units Only 17 445796 1 Nut 3 8 16 Spiralock Flange 7...

Page 74: ...No Qty Description Serial Numbers Notes 1 1003344 1 Hose Lift Valve to Right Front Lift Valve Port 10 2 1003343 1 Hose Right Front to Lift Valve Lift Valve Port 1 3 1003345 1 Hose Center to Lift Valve...

Page 75: ...Description Serial Numbers Notes 1 1004227 1 Hose Lift Valve to Left Wing Lift Valve Port 6 2 1004228 1 Hose Left Wing to Lift Valve Lift Valve Port 12 3 1004229 1 Hose Lift Valve to Right Wing Lift...

Page 76: ...Right Rear Base Ports 2 1003351 1 Hose Left Rear to Right Rear Rod Ports 3 1003350 1 Hose Lift Valve to Inside Tee Lift Valve Port 6 4 1003349 1 Hose Lift Valve to Outside Tee Lift Valve Port 4 5 3531...

Page 77: ...otes 1 1003352 1 Hose Left Rear to Right Rear Base Ports 2 1003351 1 Hose Left Rear to Right Rear Rod Ports 3 1003350 1 Hose Lift Valve to Inside Tee Lift Valve Port 11 4 1003349 1 Hose Lift Valve to...

Page 78: ...4 Hose Wing Reel 4 340070 6 Adapter 90 5 340022 2 Adapter 45 6 1004224 1 Hose Left Wing Drain 7 1004433 1 Tube Right Wing Pressure Rear Reel Valve Port RA 8 1004434 1 Tube Right Wing Return Rear Reel...

Page 79: ...Front Motor 6 1003338 1 Hose Left Front Motor to Valve Front Reel Valve Port B 7 2812241 1 Hose Right Front Motor Drain 8 2812242 1 Hose Left Front Motor Drain 9 1003451 1 Hose Center Motor Drain 10...

Page 80: ...Right Rear Motor 2 1003443 1 Hose Right Rear to Left Rear Motor 3 1003335 1 Hose Left Rear Motor to Valve 4 1003449 1 Hose Left Rear Drain 5 1003448 1 Hose Right Rear Drain 6 339989 2 Adapter Straight...

Page 81: ...1004285 1 Hose Right Rear to Left Rear Motor 4 1004283 1 Hose Left Rear Motor to Tube 5 1004429 1 Tube Rear Return Rear Valve Port CB 6 1004223 1 Hose Left Rear Drain 7 1003448 1 Hose Right Rear Drain...

Page 82: ...1 2 5 6 7 8 9 12 11 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 18 11 11 6 6 17 19 7 7 8 8 10 17 19 28 17 19 9 19 32 19 19 32 32 3 4 10 11 11 8 8 7 7 19 19 6 6 32 17 19 6 32 17 31 30 LF 3400 L...

Page 83: ...ly 11 3007798 5 Lock Pin 12 3007989 5 Pin Cylinder 13 362824 5 Spacer Lift Arm 14 364248 5 Collar 15 455004 10 Flat Washer 1 16 400272 5 Screw 3 8 16 x 2 1 4 Hex Head 17 2500477 5 Machinery Bushing 18...

Page 84: ...ms 7 Gang Units Only LF 4675 and LF 4677 Serial No All From Proximity Switch Proximity Switch Hook Up 1 2 3 4 5 6 7 8 9 10 12 11 13 14 15 16 17 18 19 20 21 22 23 24 34 25 26 27 28 29 30 9 14 19 19 20...

Page 85: ...477 4 Machinery Bushing 14 461409 4 Roll Pin 15 1003359 1 Lift Yoke Left Side LF 4675 Units Only 16 1003360 1 Lift Yoke Right Side LF 4675 Units Only 17 3008432 2 Cap Swivel Housing 18 3007798 2 Lock...

Page 86: ...oid H Charge Filter Switch J Engine Oil Pressure Switch K Temperature Sender L 4WD Valve 4WD Only M Reel Valve 3 AMP 20 AMP 25 AMP 3 AMP Fuse Locations Top Part of Item 14 11 31 To Motor 1 2 3 4 5 6 7...

Page 87: ...s 7 Gang Units 555486 1 3A Diode 5003276 2 3 Amp Fuse 5003282 1 20 Amp Fuse 5003283 1 25 Amp Fuse 15 361439 1 Circuit Breaker 12V 50A 16 446118 7 Lockwasher 10 17 403910 5 Screw 10 24 x 1 2 Truss Head...

Page 88: ...7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 2 3 36 37 LF 3400 Units with single point Flash Attach Serial Number 67868 1601 1758 Serial Number 67869 1601 1704...

Page 89: ...ofile Fairway Standard 15 503460 1 Bedknife Heavy Section Optional 16 3009138 13 Screw 1 4 20 x 1 2 Flat Head 17 315298 2 Bolt 7 16 x 3 4 18 446136 8 Lockwasher 5 16 Heavy 19 443106 8 Nut 5 16 18 Hex...

Page 90: ...90 LF 3400 LF 3800 40 1 Five Inch Reel Assembly LF 3400 LF 3400 Turbo and LF 4675 Models Serial No All 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 22 21 8 12 20 25 24 23 26 27 19 28 18 13 29...

Page 91: ...4 20 Hex 13 453023 4 Flat Washer 1 4 14 343616 2 Stud 15 123268 1 Front Roller See 44 1 16 3005692 2 Knob Front Roller Adjusting 17 441674 2 Carriage Bolt 5 16 18 x 1 3 4 18 400186 2 Screw 5 16 18 x 7...

Page 92: ...41 1 Seven Inch Reel Assembly LF 3800 and 4677 Models Serial No All LF34 29 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 14 18 18 26 35 34 33 35 36 37...

Page 93: ...djuster 15 2000125 2 Knob 16 3004795 2 Housing 17 3008946 2 Spring Urethane 18 3009892 6 Spacer Cup Replaces 3009075 19 3009893 2 Rod Replaces 3004798 20 3009894 1 Bolt Special Replaces 3004799 21 460...

Page 94: ...94 LF 3400 LF 3800 42 1 Seven Inch Reel Assembly LF 3800 and LF 4677 Models Serial No All LF34 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 21 23 24 25 13 26 14 27 28 29...

Page 95: ...No 67848 1601 1899 7 3009281 1 Spring 22 Rear Roller Torsion Serial No 67848 1900 and Up 7 3009281 1 Spring 22 Rear Roller Torsion Serial No 67858 1601 and Up 8 343616 2 Stud 9 352737 2 Screw 1 4 20...

Page 96: ...Notes 1 461397 1 Roll Pin 1 4 x 1 1 4 2 453017 1 Flat Washer 1 2 3 400268 1 Screw 3 8 16 x 1 3 4 Hex Head 4 3008593 1 Tube Down Pressure 5 460312 1 Hairpin 6 443110 1 Nut 3 8 16 Hex 7 311870 1 Spring...

Page 97: ...Bearing Cup and Cone 4 471214 2 Grease Fitting 5 338647 2 Grease Seal 6 N S 16 Spacer 7 3004882 2 Grease Seal 8 3005156 2 Sleeve Wear 9 367029 2 Locknut 10 241838 2 Bearing Housing 11 365016 1 Spring...

Page 98: ...Serial No All Item Part No Qty Description Serial Numbers Notes 1 3001654 1 Shaft Roller 2 3001655 1 Tube Roller 3 3001656 2 Seal Grease 4 5000625 2 Bearing Cup and Cone 5 3000983 2 Seal Grease 6 3001...

Page 99: ...002445 1 Tube 24 Roller 1 1003727 1 Tube 22 Roller 2 3005318 1 Shaft 24 Roller 2 3008027 1 Shaft 22 Roller 3 3005156 2 Sleeve Wear 4 3004882 2 Seal Grease 5 500534 2 Bearing Cup and Cone 6 445798 2 Lo...

Page 100: ...ty Description Serial Numbers Notes 1 340603 2 Bracket Brake Mounting 503308 1 Disk Brake R H 2500722 1 Disk Brake L H 2 590259 4 Nut 3 8 24 3 549441 2 V Plate 4 502517 1 Cam Lever 5 503296 2 Stud Pla...

Page 101: ...and LF 4677 units 6 LF 4675 LF 4677 48 1 Reel Valve Part Number 4135578 Serial No All Item Part No Qty Description Serial Numbers Notes 1 5003080 1 Flow Control 5003579 1 Flow Control Seal Kit 2 41368...

Page 102: ...Bearing Kit 4 557624 1 Nut Hex 5 557623 1 Key 6 558064 1 Bearing Housing 7 557629 1 Drive 8 557630 1 Geroler 9 557632 1 Drive Valve 10 557631 1 Plate Valve 11 557633 1 Valve 12 557637 1 Balance Ring a...

Page 103: ...l No All Item Part No Qty Description Serial Numbers Notes 1 A 1 Seal Exclusion 2 A 4 Seal 3 I D 3 A 1 Back Up Ring 4 A 1 Shaft Seal 5 554781 1 Shaft and Bearing Kit 6 554780 1 Key 7 554779 1 Hex Nut...

Page 104: ...0 51 1 Lift Valve Part Number 4135566 Serial No All Item Part No Qty Description Serial Numbers Notes 1 5003144 1 Relief Valve 5003579 1 Relief Valve Seal Kit 2 5001355 3 Pilot Operated Check Valve 50...

Page 105: ...lve 5003579 1 Seal Kit 2 5001355 3 Pilot Operated Check Valve 5003578 1 Seal Kit 3 4136815 1 Solenoid Valve Lift Lower 339909 4 O Ring 4 4135552 2 Coil 5 5002157 10 Plug Port 6 4136814 2 Nut Coil Incl...

Page 106: ...ous revision LF 3400 LF 3800 53 1 Reel Motor Part Number 2822503 Serial No All Item Part No Qty Description Serial Numbers Notes 1 5001068 1 O Ring 2 5003140 2 Relief Valve 3 5003688 1 Face Plate 5003...

Page 107: ...l Motor Part Number 1002620 Serial No All Item Part No Qty Description Serial Numbers Notes 1 3006021 1 O Ring 2 5003140 2 Relief Valve 3 5003485 1 Face Plate 4 5003031 1 Seal Kit Not Shown 5 4102440...

Page 108: ...108 LF 3400 LF 3800 55 1 Steering Valve Part Number 1003458 Serial No All 1 2 3 4 5 6 7 8 10 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 31 32 33 34 35 36 37 4 4 4 11 11 38 30...

Page 109: ...1 Isolation Manifold 16 N S 1 Drive Link 17 N S 1 Metering Ring 18 A 11 Screw Socket Head 19 C 1 Seal Commutator 20 A 1 Commutator Cover 21 A 1 Commutator RIng 22 A 1 Commutator 23 A 1 Spacer 24 A 1 R...

Page 110: ...lve Part Number 4135579 LF 4675 and LF 4677 Only Item Part No Qty Description Serial Numbers Notes 1 1 Body 2 4136814 6 Nut Coil Service Includes O Rings 3 4135552 6 Coil 4 4136815 3 Solenoid Valve 33...

Page 111: ...lenoid Valve 5003578 1 Solenoid Valve Seal Kit 3 5003121 1 Solenoid Valve 5003554 1 Solenoid Valve Seal Kit 4 5003097 1 Pilot Operated 2 Way 5003580 1 2 Way Seal Kit 5 5003098 1 Check Valve 5003579 1...

Page 112: ...attery CB 1 Circuit Breaker F 1 3 Amp Fuse F 2 20 Amp Fuse F 3 25 Amp Fuse F 4 3 Amp Fuse K 1 Glow Plug Relay K 2 Fuel Solenoid K 3 4WD Solenoid K 4 Starter Relay K 5 Lift Solenoid K 6 Lower Solenoid...

Page 113: ...B Bn Bu Bn Og Gy Wh Pu Pk Bn Bu Bn Og Bn Bu Gy Wh Pu Pk Gy Bk Gy Bk Gy Ye Gy Ye Gy Gn Gy Gn Gn Rd Gn Rd DB Rd DB Rd Og Pk Og Pk Og Pk Og Pk Og Pk Og Pk Og Pk Og Pk Og Pk Og Pk Og Pk Og Pk Pu Og Pu Og...

Page 114: ...e F 2 20 Amp Fuse F 3 25 Amp Fuse F 4 3 Amp Fuse K 1 Glow Plug Relay K 2 Fuel Solenoid K 3 4WD Solenoid K 4 Starter Relay K 5 Lift Solenoid K 6 Lower Solenoid K 7 Rear Reel Valve F Solenoid K 8 Front...

Page 115: ...Pu Pu Bn Rd Bn Rd Bn Wh Bn Wh DB DB Bn Bu Bn Og Gy Wh Pu Pk Bn Bu Bn Og Bn Bu Gy Wh Pu Pk Gy Bk Gy Pk LG Bu LG Rd LG Pu Gy Bk Gy Ye Gy Ye Gy Gn Gy Gn Gn Rd Gn Rd DB Rd DB Ye DB Og DB Ye DB Og Og Pk O...

Page 116: ...e 1167 psi 1167 psi LR Reel Motor RR Reel Motor 1167 psi LF Reel Motor 1167 psi C Reel Motor 1167 psi RF Reel Motor Reel Diag Reel Diag Strg Diag 10 Micron 25 psi Crack Bypass 30 psi Crack Bypass 100...

Page 117: ...t Cylinder Steering Unit In Out Aux LT RT 4 13 ci 1450 psi 450 psi 026 040 040 040 040 040 040 040 040 052 One Way 25 psi 25 psi 10 Micron Charge Filter 19 0 ci 19 0 ci Front Wheel Motors 4WD Valve Re...

Page 118: ...ar Pump G Front Reel Valve 1167 psi 1167 psi RW Reel Motor LW Reel Motor 1167 psi RR Reel Motor 1167 psi LR Reel Motor 1167 psi LF Reel Motor 1167 psi C Reel Motor 1167 psi RF Reel Motor Reel Diag Str...

Page 119: ...Left Wing Cylinder Right Rear Cylinder Right Front Cylinder Steering Unit In Out Aux LT RT 4 13 ci 1450 psi 450 psi 040 040 040 040 040 040 040 040 040 040 040 040 25 psi 25 psi 10 Micron Charge Filte...

Page 120: ...ng Face Seal Size X X X W X Y W W X Y O Ring Face Seal Size O Ring Face Seal Size O Ring Boss Dash Size X Y W W X Y W X Y W W X Y O Ring Face Seal Size O Ring Face Seal Size O Ring Boss Dash Size W X...

Page 121: ...8 339896 340057 4 6 90 Adapter 339908 339897 340070 10 10 90 Adapter 339911 339899 340090 24 24 90 Adapter 339915 339903 340143 6 6 6 Swivel Branch Tee 339909 339909 340241 10 10 Union Bulkhead Adapte...

Page 122: ...nce Orange Aerosol 2500789 Twelve 1 Quart Can Orange 546409 Two 1 Gallon Can Orange Lapping Compound 5002488 One 10 Pound Pail of 80 Grit 5002490 One 25 Pound Pail of 80 Grit 5002489 One 10 Pound Pail...

Page 123: ...004224 78 1004225 78 1004227 75 1004228 75 1004229 75 1004230 75 1004279 37 1004283 81 1004284 81 1004285 81 1004391 85 1004392 85 1004393 85 1004394 85 1004416 85 1004429 81 1004430 78 1004431 78 100...

Page 124: ...7 3008327 33 3008374 37 3008383 43 45 55 57 3008392 76 3008432 83 85 3008438 91 3008439 91 3008474 55 73 3008521 33 3008522 33 3008593 96 3008601 93 3008673 66 67 3008682 33 3008683 33 3008745 66 67 3...

Page 125: ...53 5002919 53 5003031 107 5003034 59 5003036 59 5003053 89 5003054 89 5003076 37 5003077 55 5003080 101 110 5003087 89 5003091 39 41 5003096 111 5003097 111 5003098 111 5003099 111 5003121 111 500314...

Page 126: ...p com Equipment from Jacobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations A worldwide dealer network and factory trained technic...

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