Jackson MSC 200 Series Service Manual Download Page 1

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200 SERIES DISHMACHINES

INCLUDING:

200 & 200B (DUAL TEMPERATURE, HOT

WATER SANITIZING, UPRIGHT DOOR

MACHINES)

200LT (CHEMICAL SANITIZING,

UPRIGHT DOOR MACHINE)

SERVICE MANUAL

October 30, 2000

P/N7610-100-45-00 (REV. C)

Visit Jackson on the Internet at:

www.jacksonmsc.com

Summary of Contents for 200 Series

Page 1: ...0 200B DUAL TEMPERATURE HOT WATER SANITIZING UPRIGHT DOOR MACHINES 200LT CHEMICAL SANITIZING UPRIGHT DOOR MACHINE SERVICE MANUAL SERVICE MANUAL October 30 2000 P N7610 100 45 00 REV C Visit Jackson on...

Page 2: ...attempted repair by unau thorized persons improper installation if serial number has been removed or altered or if unit is used for purpose other than it was origi nally intended TRAVEL LIMITATIONS Ja...

Page 3: ...Dimensions 15 Control Box Assembly 200B 1 Phase 16 Control Box Assembly 200B 3 Phase 18 Control Box Assembly 200 200LT1 Phase 20 Control Box Assembly 200 200LT3 Phase 22 Cantilever Arm Assembly 24 Yo...

Page 4: ...CTRICAL REQUIREMENTS WASH PUMP MOTOR HP 1 AMPERAGE LOAD 12 KW BOOSTER HEATER 200B UNITS ONLY VOLTS PHASE AMPS 208 1 71 4 230 1 78 1 208 3 39 6 230 3 43 5 460 3 21 7 AMPERAGE LOAD 14 KW BOOSTER HEATER...

Page 5: ...than chemicals to clean a sanitize ware The 200B still requires a separate detergent hookup in order to function correctly The 200LT is a chemical sanitizing dishmachine designed to operate much in th...

Page 6: ...oved from the unit The data plate is essential in identifying the particular characteristics of your machine and is of great benefit to installers operators and maintenance personnel It is recommended...

Page 7: ...plate affixed to the machine Not every 200 machine operates the same way If you are unsure of whether or not you are meeting the required minimum parame ters contact your nearest Jackson authorized se...

Page 8: ...led in the water line between the main supply and the machine to allow access for ser vice The water supply line is to be capable of 20 PSI flow pres sure at the recommended temperature indicated on t...

Page 9: ...the dishma chine s data plate Has the dishmachine been properly grounded Has the dishmachine circuit breaker service breaker been sized correctly given the dishmachine s load and has it been marked c...

Page 10: ...ergent vendor and come up with a complete train ing program for operators Using too much detergent has as detrimental effects as using too little The proper amount of detergent must be used for job It...

Page 11: ...s there Afterwards check that all of the chemical levels are correct and or that there is plenty of detergent available for the expected workload WARM UP CYCLES For a typical daily start up it is prob...

Page 12: ...all water valves are open and that water is being supplied to the machine at 20 PSI Incoming water supply solenoid not operating Check to ensure that valve is wired correctly If so replace valve Incom...

Page 13: ...e the switch Shorted defective liquid level control board or probe Check voltage going to each component and ensure they are wired correctly If satisfactory replace the defective part Door switch shor...

Page 14: ...er to it and live electrical components be exposed USE EXTREME CAUTION WHEN TESTING THE MACHINE Possible Cause Action Pump impeller worn or broken Replace pump Low incoming water temperature Compare t...

Page 15: ...1 6 30 3 3 4 15 1 2 A B 2 7 8 13 1 2 75 1 2 64 17 3 4 34 21 1 8 25 5 16 FRONT VIEW RIGHT SIDE VIEW TOP VIEW FRONT TOP VIEW CORNER CONVERSION E LEGEND A Drain 1 1 2 I P S B Water inlet 3 4 I P S C Elec...

Page 16: ...MAIN ASSEMBLY 13 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18...

Page 17: ...4 Screw 10 32 X 3 8 Long Truss 5305 173 12 00 08 4 Bullet Feet 5340 108 02 06 09 1 Cover Control Box 5700 001 22 09 10 1 Decal Control Box 9905 101 00 00 11 1 Magnetic Door Switch Assembly 5930 111 51...

Page 18: ...DIMENSIONS 15 TABLE DIMENSIONS CORNER INSTALLATION TABLE DIMENSIONS CONNECTION TO DISHMACHINE TABLE DIMENSIONS STRAIGHT THROUGH INSTALLATION 20 1 2 OPENING 25 1 4 2 1 4 4 MIN 20 1 2 3 4 1 1 2 ROLL 25...

Page 19: ...200B CONTROL BOX ASSEMBLY 208 230 VOLT 1 PHASE 16 29 28 27 26 25 24 23 22 21 19 18 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 03 30 09 11 13 31 32 33 34 08 10 35 12 20...

Page 20: ...1PH 3 PH 5945 109 03 09 15 1 Relay Wash Heater 208 230V 1 PH 5945 109 02 09 16 1 Relay Rinse Heater 208 230 380 460V 5945 109 01 09 17 4 Tricnut 10 32 5340 118 05 00 18 1 Control Box Weldment w Tric...

Page 21: ...200B CONTROL BOX ASSEMBLY 208 230 460 VOLT 3 PHASE 18 30 29 28 27 26 25 24 23 22 20 19 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 03 31 09 11 13 32 33 34 35 08 10 36 12 21...

Page 22: ...ay Wash Motor 208 460V 1PH 3 PH 5945 109 03 09 16 1 Relay Wash Heater 208 230V 1 PH 5945 109 02 09 17 1 Relay Rinse Heater 208 230 380 460V 5945 109 01 09 18 4 Tricnut 10 32 5340 118 05 00 19 1 Contro...

Page 23: ...200 200LT CONTROL BOX ASSEMBLY 1 PHASE 20 28 27 26 25 24 23 22 21 20 18 17 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 03 29 09 11 13 30 31 32 33 08 10 34 12 19...

Page 24: ...elay Wash Motor 208 460V 1PH 3 PH 5945 109 03 09 15 1 Relay Wash Heater 208 230V 1 PH 5945 109 02 09 16 4 Tricnut 10 32 5340 118 05 00 17 1 Control Box Weldment w Tric nuts 5700 001 26 44 18 1 WireLug...

Page 25: ...200 200LT CONTROL BOX ASSEMBLY 208 230 460 VOLT 3 PHASE 22 29 28 27 26 25 24 23 22 21 19 18 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 03 30 09 11 13 31 32 33 34 08 10 35 12 20...

Page 26: ...H 5945 304 02 09 15 1 Relay Wash Motor 208 460V 1PH 3 PH 5945 109 03 09 16 1 Relay Wash Heater 208 230V 1 PH 5945 109 02 09 17 4 Tricnut 10 32 5340 118 05 00 18 1 Control Box Weldment w Tric nuts 5700...

Page 27: ...CANTILEVER ARM ASSEMBLY 24 01 02 SEE YOKE ASSEMBLY PAGE 03 04 01 09 10 11 09 12 09 13 14 15 05 06 07 08 16 17 17...

Page 28: ...m 5700 001 21 00 07 2 Spring Rod 5700 001 28 18 08 2 Springs 5340 109 02 00 09 3 Washer 1 4 ID S S 5311 174 01 00 10 2 Cantilever Arm Connector 5700 001 25 42 11 2 Locknut 1 4 20 S S Low Profile w Nyl...

Page 29: ...QTY DESCRIPTION MFG NO 01 1 Cotter Pin 3 32 X 3 4 5315 207 01 00 02 1 Yoke Finished 5700 000 75 78 03 1 Bushing 3120 100 03 00 04 2 Washer Nylon 5311 369 03 00 05 1 Clevis Pin 5315 700 01 00 06 1 Nut...

Page 30: ...Corner 5700 001 23 05 05 1 Tub Weldment 5700 001 25 48 06 12 Bolt 1 4 20 X 1 1 8 S S Hex Head 5305 274 21 00 07 22 1 4 S S Washer 5311 174 01 00 08 2 Bolt 1 4 20 X 5 8 S S Hex Head 5305 275 24 00 09...

Page 31: ...mit Thermostat w Loxit Fitting 220 F Fixed 5930 510 01 79 04 1 Wash Thermostat w Loxit Ffitting 150 F Adjustable 5930 510 02 79 05 2 Locknut 1 4 20 S S w Nylon Insert 5310 374 01 00 06 1 Drain Tube As...

Page 32: ...1 22 16 03 2 Manifold Gasket 5330 500 18 00 04 1 Wash Arm Assembly 5700 021 42 00 05 1 Bottom Wash Rinse Manifold Weld Assembly 5700 001 25 53 06 1 Wash Spindle Machined 5700 021 41 81 07 1 Rinse Spin...

Page 33: ...sh Rinse Manifold Weld Assembly 5700 001 25 53 03 2 Clamp Hose Spring Clamp 1 Nom 4730 719 02 37 04 1 Rinse Manifold Hose 5700 001 26 50 05 1 Rinse Arm Assembly 5700 021 41 98 06 1 Wash Head Cap 5700...

Page 34: ...200B INCOMING PLUMBING 31 01 02 03 04 05 10 06 07 08 09 11 04 13 14 15 16 05 17 16 12...

Page 35: ...011 82 29 07 2 Rinse Injector Gasket 5330 500 19 00 08 1 Booster Rinse Tank Weldment 5700 001 22 02 09 1 Elbow 3 4 90 Brass 4730 206 13 00 10 1 Thermometer Led w 21 Probe 4 SEC TD 6680 200 01 93 11 1...

Page 36: ...LUMBING 33 The plumbing of the 200 NO BOOSTER has the same parts as the 200 BOOSTER plumbing except the parts indicated below also minus the parts of the booster tank assembly 5700 011 65 25 Copper Tu...

Page 37: ...m Retainer 02 03 04 05 Mesh Screen Valve Body 34 ITEM QTY DESCRIPTION MFG NO 01 1 Coil 24 Volt 4810 100 06 18 02 1 Spring 4810 200 04 18 03 1 Plunger 4810 200 04 18 04 1 O Ring 4810 100 10 18 05 1 Dia...

Page 38: ...VACUUM BREAKER REPAIR KIT 3 4 NPT 35 CAP SCREW DATA PLATE CAP CAP RETAINER O RING PLUNGER COMPONENTS OF REPAIR KIT 4820 001 60 57 BODY Order the entire assembly using part number 4820 300 08 00...

Page 39: ...BOOSTER TANK MOTOR TO TUB 36 01 06 05 04 07 08 12 13 14 15 16 17 18 19 02 03 09 10 11...

Page 40: ...21 99 08 4 Locknut 1 4 20 S S Hex w Nylon Insert 5310 374 01 00 08 4 Washer 1 4 S S 5311 174 01 00 09 4 Worm Hose Clamp 2 4730 719 01 37 10 1 Hose Bottom Manifold Pump 5700 001 22 92 11 1 Tee Discharg...

Page 41: ...Stripes 6145 011 46 42 20 Gauge 6145 104 03 97 RED WIRE 6 Gauge 6145 002 15 92 8 Gauge 6145 104 45 00 10 Gauge 6145 104 08 00 14 Gauge 6145 104 05 00 18 Gauge 6145 104 37 00 18 Gauge with Black Strip...

Page 42: ...89 89 Fitting 1 2 45 Degree 5975 011 45 23 Fitting 1 2 45 Degree Zinc Plated 5975 111 89 86 Fitting 1 2 90 Degree 5975 011 45 14 Fitting 1 2 90 Degree Zinc Plated 5975 111 89 88 Fitting 3 4 Straight 5...

Page 43: ...at Head 5305 011 37 06 Screw 8 32 x 3 4 Phillips Round Head 5305 172 06 00 Screw 10 24 x 3 8 Flat Head Undercut 5305 773 02 00 Screw 10 24 x 3 8 Phillips Truss Head 5305 173 03 00 Screw 10 24 x 1 2 Ph...

Page 44: ...11 011 35 37 Washer Flat 1 4 ID 5311 174 01 00 Washer Flat 10 5311 173 02 00 LOCKNUTS Locknut 1 4 20 with Nylon High Profile 5310 374 01 00 Locknut 1 4 20 with Nylon Low Profile 5310 374 02 00 Locknut...

Page 45: ...9 fax GCS Service Inc 24 650 S Grand Avenue Suite 111 Santa Ana CA 92705 714 542 1798 800 540 0719 714 542 4787 fax GCS Service Inc 52 360 Littlefield S San Francisco CA 94080 650 635 0720 800 969 442...

Page 46: ...Drive St Louis MO 63123 314 638 7444 800 284 4427 314 638 0135 fax INDIANA Commercial Parts and Service 5310 E 25th Street Indianapolis IN 46218 317 545 9655 800 727 8710 317 549 6286 fax IOWA Goodwi...

Page 47: ...7 Louisiana Avenue N Minneapolis MN 55427 612 546 4221 800 345 4221 612 546 4286 fax MISSISSIPPI Commercial Parts Service 5755 Gallant Drive Jackson MS 39206 601 956 7800 800 274 5954 601 956 1200 fax...

Page 48: ...1558 fax Whaley Foodservice Repairs 203 D Creek Ridge Road Greensboro NC 27406 336 333 2333 336 333 2533 fax Whaley Foodservice Repairs 335 105 Sherwee Drive Raleigh NC 27603 919 779 2266 919 779 222...

Page 49: ...c 2857 Louisiana Avenue N Minneapolis MN 55427 612 546 4221 800 345 4221 612 546 4286 fax TENNESSEE Commercial Parts Service 3717 Cherry Road Memphis TN 38118 901 366 4587 800 262 9155 901 366 4588 fa...

Page 50: ...elt Way NE Seattle WA 98115 206 524 8200 800 433 9390 206 525 2890 WEST VIRGINIA AFS Authorized Factory Service Inc Rt 1 Box 288 S Charleston WV 25312 304 344 8225 800 654 4606 304 344 8248 fax WISCON...

Page 51: ...es 6271 15 Dorman Road Missisauga OT L4V1H1 905 677 1580 800 661 2500 905 677 2863 fax Choquette CKS 8487 19th Avenue Montreal QU H1Z4J2 514 722 2000 800 361 7681 Quebec 514 722 5050 fax Service D Equ...

Page 52: ...All the dashed lines are options that are installed on a unit containing a booster tank ELECTRICAL DIAGRAM 49...

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