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•It  is  the  responsibility  of  the  customer  to  know  the 

ligh ng  and  marking  requirements  of  the  local  highway 

authori es  and  to  install  and  maintain  the  equipment  to 

provide compliance with the regula ons. Add extra lights 

when  transpor ng  at  night  or  during  periods  of  limited 

visibility.

•Ligh ng  kits  are  available  from  your  dealer  or  from  the 

manufacturer.

LIGHTING AND MARKING

BEFORE OPERATION

• Carefully study and understand this manual.

• Do not wear loose‐fi ng clothing which may catch in 

moving parts.

•Always wear protec ve clothing and substan al shoes.

•Keep  wheel  lug  nuts  or  bolts  ghtened  to  specified 

torque.

•Assure  that  agricultural  implement  res  are  inflated 

evenly.

•Give the unit a visual inspec on for any loose bolts, worn 

parts  or  cracked  welds,  and  make  necessary  repairs. 

Follow  the  maintenance  safety  instruc ons  included  in 

this manual.

•Be  sure  that  there  are  no  tools  lying  on  or  in  the 

equipment.

•Do  not  use  the  unit  un l  you  are  sure  that  the  area  is 

clear, especially children and pets.

•Don’t  hurry  the  learning  process  or  take  the  unit  for 

granted.  Ease  into  it  and  become  familiar  with  your  new 

equipment.

•Prac ce  opera on  of  your  equipment  and  its 

a achments.  Completely  familiarize  yourself  and  other 

operators with its opera on before using.

•Securely  a ach  to  towing  unit.  Use  a  high  strength, 

appropriately‐sized  hitch  pin  with  a  mechanical  retainer 

and a ach safety chain.

•Do  not  allow  anyone  to  stand  between  the  tongue  or 

hitch  and  the  towing  vehicle  when  backing  up  to  the 

equipment.

•Do  not  operate  machine  in  enclosed  or  low  ven lated 

loca ons. 

DURING OPERATION

•Be sure to check with local law enforcement agencies for 

your own par cular regula ons.  Only a safety chain (not 

an elas c or nylon/plas c tow strap) should be used to 

retain the connec on between the towing and towed 

machines in the event of separa on of the primary 

a aching system.

•Install the safety chain by crossing the chains under the 

tongue and secure to the draw bar cage, hitch or bumper 

frame.

NO PASSENGERS ALLOWED

 ‐ do not carry passengers 

anywhere on, or in, the tractor or equipment.

•Keep hands and clothing clear of moving parts.

•Do not clean, lubricate or adjust your equipment while it 

is moving.

•When hal ng during transporta on, even periodically, 

set the vehicle's brakes, shut off the vehicle's engine and 

remove the igni on key

 from the vehicle.

•Be especially observant of the opera ng area and terrain 

‐ watch for holes, rocks or other hidden hazards. Always 

inspect the area prior to opera on.

Do not

 operate near the edge of drop‐offs or banks.

Do not

 operate on steep slopes as overturn may result. 

Operate

 up and down (not across) intermediate slopes. 

Avoid sudden starts and stops.

Do not drink and drive!

HIGHWAY OPERATION

•Adopt safe driving prac ces:

•Keep the brake pedals latched together at all  mes. 

NEVER  USE  INDEPENDENT  BRAKING  WITH  MACHINE  IN 

TOW AS LOSS OF CONTROL AND/OR UPSET OF UNIT CAN 

RESULT.

•Always  drive  at  a  safe  speed  rela ve  to  local  condi ons 

and  ensure  that  your  speed  is  low  enough  for  an 

emergency  stop  to  be  safe  and  secure.  Keep  speed  to  a 

minimum.

•Reduce  speed  prior  to  turns  to  avoid  the  risk  of 

overturning.

•Avoid sudden uphill turns on steep slopes.

•Always  keep  the  tractor  or  towing  vehicle  in  gear  to 

provide  engine  braking  when  going  downhill.  Do  not 

coast.

•Comply  with  state  and 

local  laws

  governing  highway 

safety and movement of farm machinery on public roads.

•Use  approved  accessory  ligh ng  flags  and  necessary 

warning devices to protect operators of other vehicles on 

the highway during daylight and nigh me transport.

•Various safety lights and devices are available from your 

dealer or direct from Jackrabbit.

•The  use  of  flashing  amber  lights  is  acceptable  in  most 

locali es.  However,  some  locali es  prohibit  their  use. 

Local laws

 should be checked for all highway ligh ng and 

marking requirements.

SAFETY

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• Children should not be allowed to operate the product.

•  Clear  the  area  of  small  children  and  bystanders  before 

moving the equipment.

• Make sure you are in compliance with all local and state 

regula ons  regarding  transpor ng  equipment  on  public 

roads and highways.

• Safety chain

 ‐ if equipment is going to be transported on 

a  public  highway,  provided  safety  chain  should  be 

installed.  Always  follow  state  and  local  regula ons 

regarding a safety chain and auxiliary ligh ng when towing 

farm equipment on a public highway. 

(CONTINUED ON NEXT PAGE)

Summary of Contents for CO-JACK 197+

Page 1: ...OWNER OPERATOR MANUAL Phone 209 599 6118 Fax 209 599 6119 Website jackrabbitequipment com SERIAL NUMBER 197 ROAD TRAILER SKID OPTIONS VINEYARD EDITION BALL HITCH CLEVIS HITCH...

Page 2: ......

Page 3: ...3 4 INTRODUCTION 5 SAFETY 9 SPECIFICATIONS 11 OVERVIEW 12 PRE START CHECKLIST 13 OPERATING PROCEDURES 14 MAINTENANCE 18 TROUBLESHOOTING 20 ELECTRICAL SCHEMATIC 21 PARTS...

Page 4: ...rran es or representa ons made by persons other than representa ves of JACKRABBIT expressly authorized in wri ng to do so shall be valid and binding upon JACKRABBIT No dealer shall be authorized to bi...

Page 5: ...sible However every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment You the operator can avoid many accidents by o...

Page 6: ...hat person to fresh air right away DO NOT wait for signs of carbon monoxide poisoning before calling 1 800 222 1222 which connects you to your local poison center HOW TO INSTALL SAFETY SIGNS Be sure t...

Page 7: ...hing clear of moving parts Do not clean lubricate or adjust your equipment while it is moving When hal ng during transporta on even periodically set the vehicle s brakes shut o the vehicle s engine an...

Page 8: ...xposed to livestock for long periods of me Damage and livestock injury could result Do not permit children to play on or around the stored unit Make sure all parked machines are on a hard level surfac...

Page 9: ...ATING PROTECTION AUTOMATIC SHUT OFF SWITCH WHITE SMOKE AUTOMATIC WHITE MINERAL OIL FEEDER AXLES TORFLEX RUBBER TORSION SUSPENSION AXLE TIRE SIZE ST205 75R15 COOLING SYSTEM FINNED ALUMINUM TUBING UNLEA...

Page 10: ...W FREEZING ENGINE AIR FILTER ELEMENT JACKRABBIT 57702 ENGINE OIL CAPACITY PUMP OIL PUMP OIL CAPACITY PUMP PARTICLE FILTER ELEMENT JACKRABBIT 57705 REUSABLE WASH ELEMENT WITH DISH SOAP OIL FEEDER CAPAC...

Page 11: ...HOUR METER C 12 VACUUM PUMP PARTICLE FILTER D 12 FUEL TANK E 12 F 12 PRESSURE RELIEF VALVE G H 18 I J MINERAL OIL TANK H C B J I D G E A FIGURE 9 FRONT COMPONENTS REMOVED TO SHOW CENTER COMPONENTS OV...

Page 12: ...below freezing temperatures use ISO 32 or 46 In above freezing temperatures use ISO 68 or 100 Do not over ll 7 Check the level of the gasoline in the FUEL TANK Add unleaded gasoline if low 87 octane r...

Page 13: ...rt Slowly pull STARTER HANDLE un l just past compression STOP Return starter handle rmly pull straight out to avoid ropewear from starter rope guide 5 Gradually return choke control to OFF pos on to t...

Page 14: ...r cleaner cover with sun decal out Pump protec on when ambient temperature is 32 degrees or lower 1 Before leaving the last job site of the day run the machine at max idle to draw a vacuum on the syst...

Page 15: ...dips ck areas of any debris 1 Remove dips ck wipe oil o 2 Reinsert dips ck into tube rest on oil ll neck turn counterclockwise un l cap drops down to lowest point of threads do not thread cap onto tub...

Page 16: ...en lter located at inlet of carburetor It controls and lters fuel ow from tank to carburetor Clean fuel valve cup of debris 1 Remove two nuts two screws and carburetor cover panel 2 Turn fuel valve le...

Page 17: ...snow ake decal out place latches under tabs on base li up bails to secure cover Proper cooling is essen al To prevent over hea ng clean screens cooling ns and other external surfaces of engine Avoid s...

Page 18: ...utch is working If the belt is engaged while the engine is running at max idle speed the clutch is working properly If PRESSURE RELIEF VALVE shown on page 11 is completely ejec ng the exhaust gas it w...

Page 19: ...The two hex nuts on the all thread move the pump To slide the pump to the le loosen the nut on the le side and ghten the nut on the right side As the hex nut gets ghtened on the right side the pump sh...

Page 20: ...20 ELECTRICAL SCHEMATIC ELECTRICAL SCHEMATIC WIRE SIZES AND LOCATIONS...

Page 21: ...35 1 2 50 FT RUBBER AIR HOSE D 57950 1 2 LEFT SIDE ROOF AIR HOSE E 1 2 CENTER ROOF AIR HOSE F 1 2 RIGHT SIDE ROOF AIR HOSE G OIL TANK CAP H PIN LOCK I 24751 J 1 2 MINI BALL VALVE FEMALE FEMALE K 58654...

Page 22: ...B 58729 1 4 MALE BOSS 1 4 MALE JIC FITTING C MB MJ 6 4 1 8 MALE PIPE 1 4 FEMALE JIC SWIVEL FITTING D MP FJX 2 4 NEEDLE VALVE WITH SIGHT GLASS E 58481 1 MALE PIPE 1 2 FEMALE PIPE TANK STRAINER F 57768...

Page 23: ...MPONENT ITEM PART NUMBER DISPENSING WAND WELDMENT A 57928 COJACK RIM B 57817 COJACK WHEEL C 57818 COJACK AXLE D 58691 ENGINE HOUR METER E 22424 PARTICLE FILTER F 58541 PARTICLE FILTER STAINLESS STEEL...

Page 24: ...ITEM PART NUMBER 60 LB GAS SHOCK A 58612 GAS SHOCK BALL STUD B 58583 1 1 2 PUMP TO MANIFOLD HOSE C 57798 1 4 PRESSURE SWITCH 1PSI D 57919 1 4 TEMPERATURE GAUGE 50 500F E 57755 F 58665 1 2 TEMPERATURE...

Page 25: ...404 ENGINE AIR FILTER ELEMENT B 57702 ENGINE PRE CLEANER ELEMENT C 57703 PRESSURE REGULATOR D 64783 FUEL FILTER E 65056 ENGINE KEY F 57793 1 4 FUEL TANK SIGHT HOSE G 34803 FILLER NECK HOSE H 57722 FIL...

Page 26: ...PUMP OIL TANK SIGHT HOSE C 57723 16 MECHANICAL FAN D 57887 COJACK CLUTCH E 57745 25 MM SDS QD BUSHING F 57750 AX56 BELT G 57746 H 57851 94 SDS QD SHEAVE C E F D A B I 26 PARTS PARTS MIDDLE SECTION VIE...

Page 27: ...NT ITEM PART NUMBER 1 1 2 PRESSURE RELIEF VALVE A 57756 1 2 CENTER INSIDE AIR HOSE B 1 2 RIGHT INSIDE AIR HOSE C 1 1 2 MANIFOLD INLET HOSE D 57798 1 1 2 VACUUM PUMP INLET HOSE E 57796 1 FAN SHAFT F 22...

Page 28: ...ENT ITEM PART NUMBER DUAL FLANGE BELLOW WELDMENT A 58447 2 GASKET B 57783 EXHAUST PIPE WELDMENT C 58437 1 2 BACK INSIDE AIR HOSE D 1 1 2 RECIRCULATION INLET HOSE E 1 1 2 RECIRCULATION OUTLET HOSE F 57...

Page 29: ...IL TANK LABEL 57917 FUEL ONLY LABEL 57906 DRAIN VALVES HOURLY LABEL 57714 VACUUM PUMP OIL TANK LABEL 57713 VACUUM PUMP OIL ONLY LABEL 57815 FUEL TANK LABEL 57712 CO JACK by JACKRABBIT LABEL 58446 LABE...

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