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JA95-060 Audio Controller - Five Transceiver - Expander

 

Installation and Operating Manual

 

 

Rev A 

 

Page 10 

2.7  

Installation Drawings 

The drawings and documents required for Installation can be found in 

Appendix A

 of this manual. 

2.7.1  

Generation of Custom Drawings 

The interconnects and connector maps in Appendix A of this manual are generic drawings based on the standard 

version of the JA95-060. However, if a unit has been configured using JAC’s ProCS™ software to change switch 

legends or lighting voltages, the software can be used to generate fully customized  interconnects and connector 

maps for use by the installer. 

Summary of Contents for JA95-060

Page 1: ...dio Controller Five Transceiver Expander Installation and Operating Manual Rev A Jupiter Avionics Corporation 1959 Kirschner Road Kelowna BC Canada V1Y 4N7 Tel 1 778 478 2232 Toll Free 1 855 478 2232...

Page 2: ...commercial distribution of this manual is strictly prohibited Except as described above no part of this manual may be reproduced copied transmitted disseminated downloaded or stored in any storage med...

Page 3: ...imitations 5 2 4 2 Cabling and Wiring 5 2 4 3 Mechanical Installation 6 2 4 4 2 4 5 Legend Replacement 6 Post Installation Checks 6 2 5 Adjustments and Configuration using ProCS 6 2 5 1 Configuration...

Page 4: ...Operating Manual Rev A Page iv Appendix A Installation Drawings A1 A1 Introduction A1 A2 Installation Drawings A1 Appendix B Certification Documents B1 B1 Airworthiness Approval B2 B2 Instructions fo...

Page 5: ...95 060 input and output levels are adjustable and several audio paths are selectable A configuration connector is provided on the faceplate of the JA95 060 for configuration of audio levels and routin...

Page 6: ...e y nominal volt voltage voltage y voltage ent at 28 Vdc ent at 14 Vdc ent at 9 Vdc formance ne input level output output emergency m ne rated outpu e put audio freq put spurious r put distortion a ne...

Page 7: ...n n connector c 95 data outpu JA utput crosstalk ated output her circuitry type ut circuitry typ e active signa inactive sign active signa signals have ut active outp ut active signa cations ber ector...

Page 8: ...ials The JA95 060 complies with the requirements of RTCA DO 160G Sec 26 3 3 Flammability through equivalent flammability testing of materials and the Small Parts Exemption 1 4 6 Environmental Specific...

Page 9: ...ORIZED JAC DEALER If the on line warranty card is not completed the product will be warranted from the date of manufacture Contact JAC for return authorization and for any questions regarding this war...

Page 10: ...ltage b Check P2 pin 17 for 28 Vdc or 14 Vdc relative to ground c Check P2 pin 34 for continuity to ground less than 0 5 d Check all pins for shorts to ground or adjacent pins 2 4 5 2 Configuration En...

Page 11: ...Pin Cable CAB USB 0002 1 Configuration Cable JA99 001 Cabling option 2 Quantity Description JA95 060 1 USB A Male to RS232 3 5mm Plug CAB USB 0006 2 5 2 ProCS Setup The ProCS JA95 060 menu item ProCS...

Page 12: ...dios 2 5 3 3 Receive Levels 2 5 3 4 Transmit Levels The Transceiver MIC output signals can be adjusted from 0 010 to 1 000 Vrms Default 250 mVrms The Radios window is used to define the radios for the...

Page 13: ...Kit The kit required to install this unit is not included with the unit The installation kit Part INST JA95 consists of the following Quantity Description JAC Part 2 TAG ring CON 5500 0625 1 D Sub 37...

Page 14: ...of this manual 2 7 1 Generation of Custom Drawings The interconnects and connector maps in Appendix A of this manual are generic drawings based on the standard version of the JA95 060 However if a uni...

Page 15: ...ceiver Expander is a compact lightweight panel that allows connection of up to 4 additional radios to the aircraft audio system The JA95 060 is compatible with the transceiver connections of any of Ju...

Page 16: ...Transmit annunciator deadfront 4 Transmit selector 5 AUX Legend 1 Transceiver Switches These are five white two position toggle switches When a switch is set to the up position audio from the associat...

Page 17: ...end This is a customizable legend that is intended to remind the operator which transceiver on the main audio panel must be selected to allow transmission on the JA95 060 Expander Panel The default le...

Page 18: ...x AUX5 Note If the AUX5 transceiver has been configured as duplex it can be used with a cellphone or sat phone Check your configuration with the installing agency If the unit has been configured for c...

Page 19: ...roller Five Transceiver Expander are in this Appendix as listed below Note A fully customized set of Connector Maps and Interconnects can be created using the ProCS software Refer to the ProCS manual...

Page 20: ...36 37 SPARE 17 SPARE 16 SPARE 15 SPARE 14 AUX 5 RX LO AUX 4 RX LO AUX 3 RX LO AUX 2 RX LO AUX 1 RX LO SPARE 13 SPARE 4 LIGHTS INPUT SPARE 3 RX OUTPUT HI SPARE 2 SPARE 12 AUX 5 RX HI SPARE 11 AUX 4 RX...

Page 21: ...12 TX MIC HI SPARE 11 AUX 5 MIC HI AUX 4 MIC HI AUX 3 MIC HI SPARE 30 SPARE 3 AUX 2 MIC HI SPARE 2 AUX 1 MIC HI TX PTT INPUT SPARE 29 POWER INPUT SPARE 1 SPARE 28 SPARE 10 AUX 5 PTT 2 4 SPARE 27 P2 S...

Page 22: ...DATA 1ST RING RX DATA 2ND RING GROUND 3RD RING CONFIG AUDIO ACCEPTS THE FOLLOWING PLUG FORMATS JA99 CONFIGURATION CABLE MATING PLUG NAMES UNIT SIGNAL NAMES GROUND CONFIG DATA FROM JA95 3 4 CONFIG DATA...

Page 23: ...TITLE APPROVED PREPARED CHECKED L00N3 NCAGE CODE PART NO SHEET DOC NO MATING CONECTOR CHASSIS GROUND CONNECTOR 4 RING TERMINAL JA95 060 Connector Map Rev A KV JA95 060 4 4 CHASSIS GROUND CONNECTOR Aud...

Page 24: ...TO EXCEED 3 FT 0 9 M CABLE SHIELDS AT THE JA95 060 CONNECTOR PINS SHOULD BE TERMINATED TO AIRFRAME GROUND USING A TAG RING P N MS27741 5 OR EQUIVALENT ONLY 28 VDC OR 14 VDC OR 5 VDC LIGHTS INPUT VOLTA...

Page 25: ...9 SPARE 21 14 33 SPARE 10 SPARE 22 15 34 SPARE 11 SPARE 23 16 35 SPARE 12 SPARE 24 17 36 RX OUTPUT HI RX OUTPUT LO RX LO AUX INPUT 18 37 LIGHTS INPUT 28 VDC LIGHTS 19 JA95 060 J1 P1 37 PIN FEMALE DMI...

Page 26: ...SPARE 11 SPARE 21 23 40 SPARE 17 SPARE 27 30 47 SPARE 13 SPARE 23 26 43 SPARE 18 SPARE 28 31 48 SPARE 14 SPARE 24 27 44 SPARE 19 SPARE 29 32 49 SPARE 15 SPARE 25 28 45 SPARE 20 SPARE 30 33 50 SPARE 16...

Page 27: ...DATA TO JA95 CONFIG DATA FROM JA95 GROUND MODE SELECT CONFIG AUDIO CONFIG DATA TO JA95 CONFIG DATA FROM JA95 GROUND 3RD RING TIP 1ST RING 2ND RING MODE SELECT CONFIG AUDIO JUPITER AVIONICS TEMPLATE A...

Page 28: ...JUPITER AVIONICS CORP 1 1 JUPITER AVIONICS TEMPLATE SOLIDWORKS PORTRAIT SIZEA REVB DRWDOT TITLE 0 5 DEG Audio Controller Five Transceiver Expander JA95 060 Mechanical Installation Rev A SLDDRW DOC NO...

Page 29: ...NO Audio Controller Five Transceiver Expander Equipment Block Diagram JA95 060 1 1 JA95 060 Equipment Block Diagram Rev A dwg TAT AUX 1 AUX 2 AUX 3 AUX 4 AUX 5 MAIN TX AUX 1 5 MIC AUX 1 5 PTT AUX 1 5...

Page 30: ...nly minimal changes The internal circuitry ensures that although the legends are individually illuminated the illumination is consistent and uniform throughout all legends and never needs to be balanc...

Page 31: ...Rev A Page B1 JA95 060 Audio Controller Five Transceiver Expander Installation and Operating Manual Appendix B Certification Documents...

Page 32: ...t electrical load is unchanged Aircraft equipment list weights and balance amended Compass compensation checked and found to conform to applicable regulations B2 Instructions for Continued Airworthine...

Page 33: ...ion 2 of this manual the JA95 060 Installation and Operating Manual If the unit is removed and reinstalled a functional check of the equipment should be conducted 8 Diagrams Refer to Appendix A of thi...

Page 34: ...0 ft Decompression 4 6 2 Equipment tested to Category A1 8 000 to 50 000 ft Overpressure 4 6 3 Equipment tested to Category A1 15 000 ft Temperature Variation 5 0 Equipment tested to Category B 5 C mi...

Page 35: ...X no test performed Fluids Susceptibility 11 0 Equipment identified as Category X no test performed Sand and Dust 12 0 Equipment identified as Category X no test performed Fungus 13 0 Equipment ident...

Page 36: ...lectrostatic Discharge 25 0 Equipment identified as Category X no test performed Fire Flammability 26 0 Equipment identified as Category X no test performed Other Tests N A N A REMARKS 1 This product...

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