Jabiru j160, Technical Manual

Page: 6 / 298

Aircraft Technical Manual
Jabiru Aircraft
Pty Ltd
JTM001-5
J120, J160, J170, J200/J400, J230/J430, J250/J450 Variants
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ISSUE 1 2 3 4 5 Dated: 29th October 2014 Issued By: AS Page: 6 of 298
1.1 Table Of Figures
Figure 1
– J120-C General Arrangement ................................................................................................................... 22
Figure 2
– J160 General Arrangement ....................................................................................................................... 23
Figure 3
– J170-C & Variants General Arrangement.................................................................................................. 24
Figure 4
– J170-D General Arrangement ................................................................................................................... 25
Figure 5
– J200 / J400 General Arrangement ............................................................................................................ 26
Figure 6
– J230 / J430 General Arrangement ............................................................................................................ 27
Figure 7
– J250 / J450 General Arrangement ............................................................................................................ 28
Figure 8
– Sealants, Compounds & Lubricants #3 ..................................................................................................... 32
Figure 9
– Optical Tachometer ................................................................................................................................... 33
Figure 10
– “Crowsfoot” Adaptor ................................................................................................................................ 33
Figure 11
– Safety Wire / Wire Pliers ......................................................................................................................... 33
Figure 12
– Torque Wrench & Crowsfoot Adaptor Setting 1 ...................................................................................... 33
Figure 13
– Torque Wrench & Crowsfoot Adaptor Setting 2 ...................................................................................... 34
Figure 14
– Using A Crowsfoot Adaptor ..................................................................................................................... 34
Figure 15
– Undercarriage .......................................................................................................................................... 43
Figure 16
– Weighing Diagram. .................................................................................................................................. 56
Figure 17
– Normal and Jammed Control Illustration ................................................................................................. 59
Figure 18
– Rudder Gap Cross Section ..................................................................................................................... 60
Figure 19
– Aileron Clearance .................................................................................................................................... 60
Figure 20
– Test Load Application .............................................................................................................................. 61
Figure 21
– Elevator Gap Cross Section .................................................................................................................... 61
Figure 22
– Scratches on Rudder ............................................................................................................................... 62
Figure 23
– Wheel Alignment Set Up ......................................................................................................................... 63
Figure 24
– Alignment Straight Edge In Position ........................................................................................................ 64
Figure 25
– Alignment Measurements ........................................................................................................................ 64
Figure 26
– Camber / Toe-In Adjustment ................................................................................................................... 65
Figure 27
– Max Empty (Left) and Acceptable Empty (Right) Indications .................................................................. 67
Figure 28 - Fuel Gauge Calibration Decal Parts ......................................................................................................... 67
Figure 29
– 20L Indication on Sender & Decal to Match ............................................................................................ 67
Figure 30
– EMS Fuel Calibration Screens ................................................................................................................ 68
Figure 31
– Fuel Line Clamps ..................................................................................................................................... 69
Figure 32
– EMS Calibration Screen #1 ..................................................................................................................... 70
Figure 33
– EMS Calibration Screens #2 and #3 ....................................................................................................... 70
Figure 34
– Wing Lug Versions .................................................................................................................................. 73
Figure 35
– Bond Details ............................................................................................................................................ 74
Figure 36
– ShockWatch Indicator.............................................................................................................................. 79
Figure 37
– J160-Type Door Hinge Assy ................................................................................................................... 81
Figure 38
– J160-Type Door Assembly ...................................................................................................................... 81
Figure 39
– J120-Type Door Assembly ...................................................................................................................... 82
Figure 40
– J200-Type Door Assembly (J160-Type) ................................................................................................. 82
Figure 41
– J160-Type Rear Door Assy ..................................................................................................................... 83
Figure 42
– J160-Type Door Latch Mechanism Assembly ......................................................................................... 83
Figure 43
– Top Door Catch Assy .............................................................................................................................. 84
Figure 44
– J200-Type Door Hinge Assy ................................................................................................................... 85
Figure 45
– J200-Type Front Door Assembly ............................................................................................................. 86
Figure 46
– J200-Type Rear Door Assy ..................................................................................................................... 86
Figure 47
– J200-Type Door Latch Mechanism Assembly ......................................................................................... 87