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Engine Overhaul Manual
Jabiru Aircraft
Pty Ltd
Jabiru 2200 & 3300 Aircraft Engines
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ISSUE
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Dated : 28/10/2014
Issued By: AS
Page: 53 of 201
L:\files\Manuals_For_Products\Engine_Manuals\Overhaul_Manual\JEM0001-7_Overhaul_Manual_DRAFT_(29_10_14).docx
5 Inspection and assessment
5.1 Mandatory Replacement Items
– Multi-Cycle Parts
Certain components have a maximum life of more than 1 or 2 cycles. These parts have a maximum life
as detailed in Table 11
5.2 Mandatory Replacement Items
– Full Overhaul
Table 3
– Mandatory Replacement Items – Full Overhaul
Items To Be Checked & Re-Used If Good
Items To Be Replaced
Distributor shafts
All necessary mods, plus:
Distributor posts
Crankshaft welch plugs
Distributor drive gears
Main bearings
Camshaft Gears
Thrust Bearings
Crankshaft
Connecting rod bearings
Camshaft
All O rings, gaskets & seals
Connecting rods
Pistons, piston gudgeon pins and circlips
Propeller flange
Piston rings
Engine mount plate (engine back plate)
Intake and exhaust valves & collets
Starter motor and starter motor clutch
All nuts, bolts, screws, washers and studs
Carburettor
Engine through-bolts
Ignition coils
Engine crankcase studs
Ignition leads
Distributor rotors & distributor caps
Valve lifters (solid)
Spark plugs
Alternator stator & rotor (magnet ring)
Fuel pump
Flywheel & ring gear
Rubber T
– from rocker oil feed line
Valve top spring washers
Connecting rod bolts
Oil pump assembly
Oil pump woodruff key
Exhaust pipes
Fuel hoses
Induction manifold & pipes
Flexible oil hoses
Oil relief valve assembly
All clamps
Sump
Oil filter
Carburettor rubber mount
Induction tube joiners
Crankcase halves
Rocker bushes
Oil temperature sender
Air filter
Oil pressure sender
Valve lifters (hydraulic)
Insulating plate on sump
Crankshaft timing gear
Pushrods
Valve springs
Pushrod tubes
Flywheel Bolts
Valve rockers (and adjusters for solid lifter engines)
Rocker shafts
Oil cooler adaptor
Engine mount rubbers
Cylinder heads
– upgrade earlier head types
Cylinders