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PR_I017/2023-01-23-EN

 

 

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INTRODUCTION 

Save these instructions.

 This manual describes the operation 

and installation of J.A. Roby woodstove model: Pioneer, Galileo, 
Score, Hubble, Apollo, Gemini, Spirit and Kepler. This appliance 
responds  to  2020  US  Environment  Protection  with  sized 
controlled cord wood. The capacity of this appliance is from 18 
372 BTU/h to 55 107 BTU/h. 

Read  all  instructions  carefully  before  installing  your  new  J.A. 
Roby stove. A good installation is very important for a safe and 
effective  use  of  this  appliance.  If  you  have  doubts  about  the 
instruction to install your appliance correctly, we suggest calling 
a professional installer. A wrong installation may result in a fire, 
burns and possible death. 

Keep these instructions for future reference. 

This appliance must be connected to: 

 

A  HT  type  factory-built  chimney  approved  UL103  or  ULC 
629 with 6 inches diameter (15.24 cm);  

 

A code-approved masonry chimney with a flue liner with a 
6 inches diameter (15.24cm). 

LISTING AND CODE APPROVALS 

Appliance certification 

The Pioneer, Galileo, Score, Hubble, Apollo, Gemini, Spirit and 
Kepler  wood  stove  meets  the  2020  U.S.  Environmental 
Protection Agency's cord wood emission standard.  

This appliance also meet:  

 

UL  1482-2011  Standard  for  Solid-Fuel  Type  Room 
Heaters; 

 

ULC  S627-2021  Standard  for Space  Heaters  for  Use 
with Solid Fuels; 

 

(UM) 84-HUD, Mobile Home approved. 

This wood heater has a manufacturer-set minimum low burn rate 
that must not be altered. It is against federal regulations to alter 
this setting or otherwise operate this wood heater in a manner 
inconsistent with operating instructions in this manual. 

This wood heater needs regular inspection and repair for proper 
operation. It is against federal regulations to operate this stove 
in a manner inconsistent with the instruction in this manual. 

Transportable building approved 

This  appliance  is  approved  for  transportable  building 
installations. The structural integrity of the building floor, ceiling, 
and walls must be maintained. The appliance must be properly 
grounded to the frame of the mobile home and used only a listed 
double-wall connector pipe.  

The appliance must be fixed on the floor. 

Do not install in a sleeping room. 

Exterior air inlet is mandatory for mobile home use 

All roof-chimney termination shall be able to be readily removed 
at or below an elevation of 13-1/2 feet (4.1m) above the ground 
level  and  reinstalled  without  the  use  of  special  tools  or 
instruction.  The  chimney  assembly  shall  be  provided  with  a 
mechanical  securement  means  to  secure  the  chimney  to  the 
ceiling support box. 

BTU & Efficiency Specifications 

 

LHV efficiency 77.75% 

 

HHV efficiency : 72.26% 

 

Particle emission 1.56g/h 

 

Particle emission 0.50g/MJ 

 

Minimum burn rate 1.27 Kg/hr 

 

Minimum Heat Output* 18 372 BTU/hr 

 

Maximum Heat Output* : 55 107 BTU/hr 

 

Vent size 6"  

 

Firebox size 3.01 cubic feet 

 

Recommended wood length: 16 inches 

 

Fuel Orientation: front to rear. 

 

Fuel: Seasoned cord wood. 

*  A  range  of  BTU  outputs  based  on  Environment  Protection 
Agency Default Efficiency and the burn rates from the low and 
high Environment Protection Agency emission tests, using cord 
wood. 

Efficiency 

The  average  of  the  efficiency  of  the  stove  is  72%.  When  the 
seasoned wood have lower moisture the efficiency will be better. 
When  the  outside  temperature  is  really  cold,  it  is  important  to 
create  a  good  draft  in  chimney.  When  the  appliance  is  in  the 
basement, the chimney is higher than if the appliance would be 
in the main living area. The draft will be better because we have 
more length of chimney. 

WARNING 

If this appliance is in an area where children may be near, it 
is recommended that you place a decorative barrier in front 
of the appliance.  

HOT WHILE IN OPERATION. KEEP CHILDREN, CLOTHINGS 
AND  FURNITURES  AWAY.  CONTACT  MAY  CAUSE  SKIN 
BURNS 

N.B: BE WARNED THAT THE LOCAL CODES AND RULES 
CAN  HAVE  MORE  SPECIFIC  REQUIREMENT  THAN  THIS 
MANUAL.  YOU  CAN  CONSULT  A  PROFESSIONAL 
INSTALLER  OR  ASK  FIRE  OFFICIALS  OR  LOCAL 
AUTHORITY  ABOUT  RESTRICTION  AND  INSTALLATION 
INSPECTION IN YOUR AREA. 

YOU MIGHT NEED TO OBTAIN A PERMIT FOR INSTALLING 
CHIMNEY AND STOVE. 

DO NOT CONNECT THIS APPLIANCE TO A CHIMNEY FLUE 
SERVING ANOTHER APPLIANCE. 

DO  NOT  CONNECT  TO  OR  USE  IN  CONJUNCTION  WITH 
ANY 

AIR 

DISTRIBUTION 

DUCTWORK 

UNLESS 

SPECIFICALLY APPROVED FOR SUCH INSTALLATIONS. 

THIS  APPLIANCE  IS  BUILT  FOR  BURNING  SEASONED 
CORDWOOD  ONLY.  USE  OF  ANY  OTHER  TYPE  OF  FUEL 
LIKE  COAL/  CONSTRUCTION  WOOD/  TREATED  WOOD/ 
FLAMABLE  LIQUID/  TRASH/  OR  ANY  FLAMABLE  THING 
CAN OVERFIRE AND DAMAGE THE STOVE. 

Summary of Contents for PIONEER

Page 1: ...T RESTRICTION AND INSTALLATION INSPECTION IN YOUR AREA Instruction Manual PLEASE READ CAREFULLY AND KEEP THIS MANUAL FOR FUTURE REFERENCE 490 rue de l Argon Qu bec CANADA G2N 2C9 T l 418 849 8095 Fax...

Page 2: ...nstallation 21 Transportable building installation 22 Chimney installation General steps 23 Inside Masonry Chimney Vertical Installation 24 Outside Vertical Installation 24 Cathedral Vertical Installa...

Page 3: ...d on the floor Do not install in a sleeping room Exterior air inlet is mandatory for mobile home use All roof chimney termination shall be able to be readily removed at or below an elevation of 13 1 2...

Page 4: ...PR_I017 2023 01 23 EN 4 RATING PLATE...

Page 5: ...PR_I017 2023 01 23 EN 5 APPLIANCE DIMENSION...

Page 6: ...PR_I017 2023 01 23 EN 6...

Page 7: ...PR_I017 2023 01 23 EN 7...

Page 8: ...cm Exterior Depth 33 5 8 in 85 6 cm 33 5 8 in 85 6 cm 34 1 4 in 87 cm 33 5 8 in 85 6 cm Door Opening 15 1 8 in x 9 1 4 in 38 4 cm x 23 5 cm 15 1 8 in x 9 1 4 in 38 4 cm x 23 5 cm 15 1 8 in x 9 1 4 in...

Page 9: ...ior Depth 33 5 8 in 85 6 cm 34 3 8 in 87 3 cm 34 3 8 in 87 3 cm 36 1 4 in 91 9 cm Door Opening 15 1 8 in x 9 1 4 in 38 4 cm x 23 5 cm 15 1 8 in x 9 1 4 in 38 4 cm x 23 5 cm 15 1 8 in x 9 1 4 in 38 4 c...

Page 10: ...m 16 inches 40 6 cm Front 48 inches 121 9 cm 48 inches 121 9 cm 48 inches 121 9 cm 48 inches 121 9 cm Minimum Ceiling height 84 inches 213 4 cm 84 inches 213 4 cm 84 inches 213 4 cm 84 inches 213 4 cm...

Page 11: ...fuels e g Charcoal and possibilities of generating carbon monoxide and the hazards from carbon monoxides When the smoke detector is activated is mean that the smoke spill out of the appliance Verify...

Page 12: ...for a stove with side shield is 16 inches 40 6cm and for a stove without side shield the clearance is 23 inches 58 4 cm For a 45 corner or other corner installation the minimum clearance between the...

Page 13: ...rated and secure it with nut lock washer and washer 2 3 4 Attention Be sure the legs are in place correctly positioned and in contact with the bottom of the stove Fan and Snap disc box installation Th...

Page 14: ...ONT OF THE APPLIANCE When it s ON the snap disc will start at the moment when the temperature of ventilation box gets 120 Fahrenheit 49 Celsius DO NOT CONNECT TO OR USE IN CONJUNCTION WITH ANY AIR DIS...

Page 15: ...ke double pipe For the smoke simple pipe it s not necessary to remove the pre cut metal part For the double smoke pipe you need to remove the pre cut metal part See blue arrow below Put the smoke pipe...

Page 16: ...firebrick installation Put 8 bricks A on the back wall and fix with a screw and brick support Floor firebricks installation Put 4 Bricks A near to the back wall and 2 bricks P in front of bricks A Fl...

Page 17: ...eel parts on the rockwool as illustrated 1 Put 3 A bricks over the two top pipes and push them against the back bricks Be sure to eliminate any space between the back bricks and the bricks you install...

Page 18: ...ration and parts without ash plug 1 2 half disk metal steel plates 2 1 rock wool insulating blanket 3 3 3 4 x 15 pipes with holes on a single side 4 2 3 4 x 15 pipes with bigger holes on both side 5 1...

Page 19: ...d list of parts with ash plug 1 2 half disk metal steel plates 2 1 rock wool insulating blanket 3 3 3 4 x 15 pipes with holes on a single side 4 2 3 4 x 15 pipes with bigger holes on both side 5 1 scr...

Page 20: ...nce by a certified installer Note This appliance have to be connected to 6 inches 15 24 cm factory build chimney HT UL 103 or CAN ULC S629 compliant or a 6 inches 15 24 cm masonry chimney with a homol...

Page 21: ...earances and inclinations of the horizontal sections and verify if you have all the necessary parts for the final installation o For direct vertical installation you will need 1 vertical section of 24...

Page 22: ...stance of 4 inches 10 2 cm or more in order to avoid contact with chimney f The chimney must exceed at least 3 feet 91 4 cm from the highest point of opening made in the roof and exceed also 2 feet fr...

Page 23: ...installation method Always refer to the manufacturer s manual of the chimney for a more detailed method for your chimney 1 Determine the total length needed for your chimney 2 Cut the holes into all...

Page 24: ...re of the manner you have to To install the stove onto an abandoned masonry fireplace and use the good condition masonry chimney the chimney must have inside a certified metallic sleeve cover up all t...

Page 25: ...e with the applicable local laws or the CAN CSA B365 NFPA211 USA norms Follow the chimney manufacturer s instructions to install the chimney Always pass chimney between joists If a joist need to be cu...

Page 26: ...certified Installer Always frame around chimney Keep minimal clearances written into your chimney manual Do not fill the gap between the fire stop and the chimney Nothing must be in contact with the c...

Page 27: ...ntake box Insert the pipe into the hole and screw the pipe using the 3 holes in the tabs Put a generous layer of high temperature latex caulking onto the joint to ensure the pipe is sealed 2 Cut the e...

Page 28: ...re 2 type of tubes used into the stove Three of them are single side perforated 1 and are in the back of the heat chamber The 2 tubes in front of the heat chamber are double side perforated tube 2 How...

Page 29: ...O Disc Low burn rate From the high burn rate coal bed when 5 to 6 lbs left the load can be inserted in the firebox Open the door Insert the 36 lbs 16 3 Kg load in the wood heater Close the door immedi...

Page 30: ...rewood over the ember keeping it away from the glass door to avoid flame touching the ceramic glass ATTENTION DO NOT OVER CHARGE THE STOVE OVER THE UPPER BRICK DO NOT BUILD A FIRE NEAR THE WINDOW THIS...

Page 31: ...ent draft will cause the appliance to leak smoke into the room through appliance and chimney connector joints MAINTENANCE Ash Removal The wood burning doesn t transform the wood into combustion gas co...

Page 32: ...ng chimney also requires to climb on the roof to remove the chimney cap and sometime even a very high chimney section too We recommend to call a Professional chimney Sweeper certified by APC in Quebec...

Page 33: ...m braided fiberglass rope To install the new fiberglass rope we recommend to detach the door from the stove Please see the pertinent section in this manual Fiberglass rope preparation 1 Take the end o...

Page 34: ...PR_I017 2023 01 23 EN 34 ANNEX 1 Exploded diagram of door Arc door...

Page 35: ...PR_I017 2023 01 23 EN 35 ANNEX 2 Fans electric wiring diagram...

Page 36: ...3 Parts that can be replaced Bricks Door glass Spring Handle Stove Door with handle Fans Flat fiber glass rope around glass Round fiberglass rope Ash Plug Slotted Brick Washer Call your stove seller...

Page 37: ...t or unit after inspection and investigation of the defect The manufacturer may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted p...

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