iwis 40011816 Operating Instructions Manual Download

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CCM-S Chain Condition Monitoring

Operating Instructions

ORIGINAL OPERATING INSTRUCTIONS
READ CAREFULLY BEFORE USE
RETAIN THIS DOCUMENT FOR LATER REFERENCE

Summary of Contents for 40011816

Page 1: ...iwis com ccm s CCM S Chain Condition Monitoring Operating Instructions ORIGINAL OPERATING INSTRUCTIONS READ CAREFULLY BEFORE USE RETAIN THIS DOCUMENT FOR LATER REFERENCE...

Page 2: ...__________ 10 2 3 5 Compliance with regulations __________________________________________________________ 10 2 4 General hazard warnings _______________________________________________________ 11 2 4...

Page 3: ..._________________________________________________ 43 8 1 1 General regulations _________________________________________________________________ 43 8 1 2 IO Link ______________________________________...

Page 4: ...____________________________ 52 8 4 3 18 Index 0x0200 Single Link Header ___________________________________________________ 52 8 5 Diagnosis___________________________________________________________...

Page 5: ...ing Instruction Make sure that you read these Operating Instructions carefully before starting to work with the product These Operating Instructions contain important information that you will need fo...

Page 6: ...or severe injuries if it is not avoided CAUTION indicates a situation of potential danger that can lead to minor or slight injuries if it is not avoided TAKE CARE indicates a situation that can lead...

Page 7: ...and or utilization of this document and its contents in parts or amendment are prohibited unless expressly authorized in writing Offenders are liable to damages All rights even in the event of patent...

Page 8: ...machine fully complies with the requirements of the EU Machinery Directive The product is not intended to be used outside the system You are permitted to use the product as follows _ No changes additi...

Page 9: ...or the intended purpose Any risks associated with use other than for the intended purpose are the sole responsibility of the user Use of the product and if present its components other than for the in...

Page 10: ...the manufacturer and or supplier This condition is always fulfilled with original replacement parts Product liability shall cease and the warranty shall become invalid in the event of repairs which a...

Page 11: ...tions given in these Operating Instructions the local accident prevention and environmental regulations and any national occupational safety laws apply 2 4 3 Power down systems before working on them...

Page 12: ..._ workpieces or parts thereof _ other working materials or waste _ Items that may fall or fly off in an uncontrolled manner and have the potential to cut cause puncture injuries to or hit persons Symb...

Page 13: ...notices are in a condition that allows them to be easily read _ any applicable national regulations standards and requirements are observed and adhered to 2 5 1 Monitoring behaviour The operator is ob...

Page 14: ...namic against Cf53 steel 0 26 Sliding friction coefficient dynamic against V2A stainless steel 0 18 pv value max dry 0 35 MPa m s Tensile strength 68 61 MPa Flat Upright sintered Physical and thermal...

Page 15: ...uers 0 Aniline aqueous saturated solution Chlorine 0 Anodizing baths HNO3 30 H2SO4 10 Chloramine Aqua regia HCI HNO3 75 50 vol Chlorethanal Aromatics Chlorinated water saturated solution 0 Barium chlo...

Page 16: ...guided on both sides the chain is best calmed down by the guidance on both sides In addition the CCM can be connected flexibly elastically in the slack span so that the CCM can absorb chain movements...

Page 17: ...ree place _ Do not expose the product to aggressive materials _ Where possible protect against direct sunlight maximum permitted temperature may not be exceeded even under direct sunlight 3 2 Transpor...

Page 18: ...der load and hence a change in the length affects the measurements Under normal circumstances however this effect lies in the region 0 25 elongation at a load of 15 of the yield strength of the chain...

Page 19: ...analysis CCM iwis com _ The CCM system cannot be used to measure leaf chains To do this you can use the iwis wear gauge 5 SLE function 5 1 General description The SLE function Segment Link Elongation...

Page 20: ...08B IWIS 6 0x2 0mm N45 nickel holds 700g CCM S 40 IWIS 6 0x2 0mm N45 nickel holds 700g CCM S 10B IWIS 8 0x2 0mm N45 nickel holds 1kg CCM S 50 IWIS 8 0x2 0mm N45 nickel holds 1kg CCM S 12B IWIS 10 0x2...

Page 21: ...ty Description 1x CCM S 4x Mounting stripes 1x USB protection cap 6 1 Tools required Quantity Description 1x IODD Description file for IO Link Device 1x IO Link connecting cable 1x Operating and mount...

Page 22: ...components must be safeguarded in such a way that it is not possible to power up or run the machine during installation Assembly is the responsibility of the customer The supplier or manufacturer acce...

Page 23: ...life and limb of the user or third parties or damage to property If the chain run is not guided the chain may can t and thus endanger the life and limb of the user or third parties or impair material...

Page 24: ...e rails Sensor must not be used as chain guide and or chain tensioner Fix the scanning module on the chain so that the mounting strip can still be moved easily In case of doubt readjust the scanning m...

Page 25: ...perating Instructions Page 25 60 The mounting strip shall be easy to move If in doubt readjust the scanning module and check again Remove the mounting strip by pulling it out under the scanning module...

Page 26: ...hread being overtightened Assembly by hand Now connect the wiring Tighten the cable connections by hand When installing in parallel running chain strands and using two CCM S it is recommended to align...

Page 27: ...perational state Download the CCM S software package under www iwis com ccm s to your PC locally Please unpack the downloaded files with a suitable program 3 Navigate to the CCMSetup directory Run the...

Page 28: ...software package under www iwis com ccm s to your PC locally Please unpack the downloaded files with a suitable program 3 Connect your PC to the CCM S Make sure that the CCM S is connected to a power...

Page 29: ...he Browse button to navigate to the USBDriver folder and select it Make sure that a check mark is set for Include subfolders Confirm with Next 7 Select Install driver software anyway 8 Now the drivers...

Page 30: ...Operating Instructions Page 30 60 9 The drivers have been successfully installed Restart the PC 10 Now start the visualization with a double click on the link IWISCCMMonitor...

Page 31: ...Description User View User The symbol takes you to the main page SLE This symbol takes you to the Single Link Diagram display Data Connection Connect Use the USB symbol to read in the current measure...

Page 32: ...ide the case The elongation values and operating times are stored there The elongation values are stored every 6 minutes the values shown on the scale in the software are float values stored in anothe...

Page 33: ...successful connection by a green tick in the USB symbol 7 4 Setting up a new chain also initial setup 1 Start the application Establish a connection with the CCM S see chapter 7 1 Then log on to the...

Page 34: ...Administrationsbereich Symbol Meaning NOTE Before you set up a new chain we recommend that you save the error log See Chapter 7 5 Reading saving resetting the error log 4 Press the Start button to co...

Page 35: ...do this click on the registration symbol again Symbol Meaning NOTE A permanent visualization via your PC is not intended NOTE Due to the length tolerances of the chain an initial elongation value of u...

Page 36: ...facturer 1 0x00000004 Modul Database Error Wrong Hash Checksum of the parameter data in the flash not ok System error Contact manufacturer 1 0x00000008 Database Error No Backup Header Module No parame...

Page 37: ...Abstand zur Kette zu gro Magnet f r Single Link Erkennung pr fen 6 0x00000020 Modul OWI Address Error Incorrect address System error Contact manufacturer 7 0x00000004 Modul OWI Read Error Read error S...

Page 38: ...tem error Contact manufacturer 12 0x00000008 Modul Analog Hall Sensor 1 Error Error hall sensor 1 System error Contact manufacturer 12 0x00000008 Modul LogElonc Error Init Initialization of logging ch...

Page 39: ...nistrator area See steps 1 and 2 of chapter 7 4 2 Then click on the Read elongation button 3 Select a storage path and a name for the table Then click on Save 4 The saved file can then be opened The e...

Page 40: ...den werden 2 Then click on the button Firmware update 3 In the dialog window select the appropriate zip file from the current software package see Chapter 7 2 2 in the CCMS Firmware folder This file m...

Page 41: ...art connector M8 4 pole view from socket side USB Pin Signal 1 5V A pre assembled cable with M8 plug and USB plug is used for USB 2 USB 3 USB 4 GND Pinout chart connector M8 4 pole view from pin end I...

Page 42: ...ted status information can now also be read from the IO Link device and parameterization information can be transmitted to the IO Link device This circumstance now also enables problem free connection...

Page 43: ...completion of the assembly work 8 1 2 IO Link The connection from the measuring system to the IO Link master is made as a point to point connection and is implemented via a three core unshielded contr...

Page 44: ...hain links Chain Link Count IN 2 Byte Maximum elongation value within the chain Max Single Link Length IN 2 Byte Position of maximum lengthening Max Single Link Length Position IN 4 Byte Conter Single...

Page 45: ...IODD file IO Device Description This file is required for the IO Link system integration and for the commissioning of the measuring system The IODD file is XML based and can be read by any IO Link co...

Page 46: ...egerT32 ro Max Single Link Length 16 Bit IntegerT16 ro Max Single Link Length Position 16 Bit UIntegerT16 ro Chain Single Link Index count 32 Bit UIntegerT32 ro Structure Byte Bit Process data X 0 215...

Page 47: ...chain links and new measurement is started 8 4 Parameterization Parameter data are exchanged acyclically and only on request of the IO Link master The parameter data are addressed via a so called inde...

Page 48: ...to describe the application purpose and location Index Object name Value StringT Type Access 0x0018 Application Specific Tag StringT32 r w 0x0019 Function Tag UTF 8 StringT32 r w 0x001A Location Tag U...

Page 49: ...command Index Subindex Name Length Type Access 0x004E 0 Standard Command 16 Bit UIntegerT16 r w Command New Chain The measured values are reset with the New Chain command This command must be executed...

Page 50: ...hain Temperature of the chain in C The temperature sensor is located in the sliding shoe and measures the temperature close to the chain Index Subindex Name Length Type Access 0x0048 0 Temperature Cha...

Page 51: ...Bit UIntegerT32 ro 8 4 3 13 Index 0x0051 Product Specific Number Article number of the device Index Subindex Name Length Type Access 0x0051 0 Product Specific Number 8 Byte OctetStringT ro 8 4 3 14 I...

Page 52: ...Link Max Length 4 16 Bit UIntegerT16 ro Single Link Max Position 4 16 Bit UIntegerT16 ro Single Link Max Length 5 16 Bit UIntegerT16 ro Single Link Max Position 5 16 Bit UIntegerT16 ro 8 4 3 18 Index...

Page 53: ...ent of an error the cause of the error is specified in more detail via the parameter Detailed device status index 0x0025 Index Subindex Name Length Type Access 0x0024 0 Device Status 8 Bit UIntegerT8...

Page 54: ...upply voltage OFF ON or the system command Restore delivery status Index Subindex Name Length Type Access 0x0025 0 Detailed Device Status 72 Bit ArrayT ro Error_Warning_1 24 Bit 3 Bytes ro Error_Warni...

Page 55: ...ex Subindex Name Length Type Access 0x0050 0 Diagnosis Device Specific 416 Bit ArrayT ro Module Error 1 32 Bit UIntegerT32 ro Module Error 2 32 Bit UIntegerT32 ro Module Error 3 32 Bit UIntegerT32 ro...

Page 56: ...lable local control Disable External Access Device Control Console Repeat service Device OFF ON 0x80 0x22 Service currently not available device control Locking Remote Accesses Repeat service Device O...

Page 57: ...r The value status indicates whether the process data is valid VALID or invalid INVALID With regard to the process input data the measuring system also sends the process data status to the IO Link mas...

Page 58: ...10 to 90 no condensation Chain speeds See table below Load directions Both main load directions permissible Certifications _ _ Weight _ 0 2 kg Fastening systems Customer specific Communication IO Link...

Page 59: ...Operating Instructions Page 59 60 10 Declaration of Conformity...

Page 60: ...Planning guideline Guideline Order Nr 10 911 http www io link com 4 IO Link IO Link Common Profile Specification V1 0 Specification Order Nr 10 072 http www io link com 5 IEC 61131 9 Programmable logi...

Page 61: ...Issue revision date 06 02 2020 Document revision 09 Author Madlener Wimmer...

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