IWAKI PUMPS APN-110 Series Instruction Manual Download Page 1

Iwaki Air Pump

APN-110

Instruction manual

Thank you for choosing our product.

Please read through this instruction manual before use.

This instruction manual describes important precautions and 
instructions for the product. Always keep it on hand for quick 
reference.

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© 2010 IWAKI CO.,LTD.

T814-2 '15/03

                                                                                                                                                        (   )Country codes

IWAKI CO.,LTD.

 6-6 Kanda-Sudacho 2-chome Chiyoda-ku Tokyo 101-8558 Japan

TEL:(81)3 3254 2935 FAX:3 3252 8892(http://www.iwakipumps.jp)

Australia IWAKI Pumps Australia Pty. Ltd.

TEL : (61)2 9899 2411

FAX : 2 9899 2421

Italy

IWAKI Europe GmbH, Italy Branch

TEL : (39)0444 371115 FAX : 0444 335350

Austria

IWAKI EUROPE GmbH

TEL : (49)2154 9254 0

FAX : 2154 9254 48

Korea

IWAKI Korea Co.,Ltd.

TEL : (82)2 2630 4800 FAX : 2 2630 4801

Belgium

IWAKI Belgium n.v.

TEL : (32)1367 0200

FAX : 1367 2030

Malaysia

IWAKIm Sdn. Bhd.

TEL : (60)3 7803 8807 FAX : 3 7803 4800

China

IWAKI Pumps (Shanghai) Co., Ltd.

TEL : (86)21 6272 7502 FAX : 21 6272 6929

Norway

IWAKI Norge AS

TEL : (47)23 38 49 00 FAX : 23 38 49 01

China

IWAKI Pumps (Guangdong) Co., Ltd.

TEL : (86)750 3866228 FAX : 750 3866278

Singapore IWAKI Singapore Pte. Ltd.

TEL : (65)6316 2028

FAX : 6316 3221

China

GFTZ IWAKI Engineering & Trading (Guangzhou)

TEL : (86)20 8435 0603 FAX : 20 8435 9181

Spain

IWAKI Europe GmbH, Spain Branch

TEL : (34)93 37 70 198 FAX : 93 47 40 991

China

GFTZ IWAKI Engineering & Trading (Beijing)

TEL : (86)10 6442 7713 FAX : 10 6442 7712

Sweden

IWAKI Sverige AB

TEL : (46)8 511 72900 FAX : 8 511 72922

Denmark IWAKI Nordic A/S

TEL : (45)48 24 2345

FAX : 48 24 2346

Switzerland IP Service SA

TEL : (41)26 674 9300 FAX : 26 674 9302

Finland

IWAKI Suomi Oy

TEL : (358)9 2745810

FAX : 9 2742715

Taiwan

IWAKI Pumps Taiwan Co., Ltd.

TEL : (886)2 8227 6900 FAX : 2 8227 6818

France

IWAKI France S.A.

TEL : (33)1 69 63 33 70 FAX : 1 64 49 92 73

Taiwan

IWAKI Pumps Taiwan (Hsin-chu) Co., Ltd.

TEL : (886)3 573 5797 FAX : (886)3 573 5798

Germany IWAKI EUROPE GmbH

TEL : (49)2154 9254 0

FAX : 2154 9254 48

Thailand

IWAKI (Thailand) Co.,Ltd.

TEL : (66)2 322 2471

FAX : 2 322 2477

Holland

IWAKI Europe GmbH, Netherlands Branch

TEL : (31)74 2420011

FAX : 2154 9254 48

U.K.

IWAKI Pumps (UK) LTD.

TEL : (44)1743 231363 FAX : 1743 366507

Hong Kong IWAKI Pumps Co., Ltd.

TEL : (852)2 607 1168

FAX : 2 607 1000

U.S.A.

IWAKI AMERICA Inc

TEL : (1)508 429 1440 FAX : 508 429 1386

Indonesia IWAKI Singapore (Indonesia Branch)

TEL : (62)21 690 6606

FAX : 21 690 6612

Vietnam

IWAKI Pumps Vietnam Co.,Ltd.

TEL : (84)613 933456 FAX : 613 933399

Summary of Contents for APN-110 Series

Page 1: ...TEL 86 7503866228 FAX 7503866278 Singapore IWAKI Singapore Pte Ltd TEL 65 63162028 FAX 63163221 China GFTZIWAKIEngineering Trading Guangzhou TEL 86 2084350603 FAX 2084359181 Spain IWAKI Europe GmbH S...

Page 2: ...ncy is found immediately contact your distribu tor a Check if the delivery is correct Check the nameplate to see if the information such as model codes discharge capacity and discharge pressure are as...

Page 3: ...9 Overview 12 Introduction 12 Pump structure Operating principle 12 Part names 13 Identification codes 14 Installation 15 Pump mounting 15 Pipework 16 Tube connection 16 Wiring 17 Power voltage Earth...

Page 4: ...rt list 23 Before service 23 Diaphragm replacement 24 Valve replacement 25 Specification Outer dimension 26 Specification 26 Pump 26 Motor 26 Outer dimension 27 APN 110 27 APN P110 28 APN S110 28 Perf...

Page 5: ...g the use of Caution Pro hibited actions or specific Requirements Indicates mishandling could lead to personal injury or property damage CAUTION Caution marks Prohibition marks Requirement marks Elect...

Page 6: ...turer s responsibility for any failure or injury resulting from alternations to the pump Use specified power only Do not apply power other than that specified on the nameplate Otherwise failure or fir...

Page 7: ...on at the operation site Do not install store the pump In a flammable atmosphere In a dusty humid environment Where operating or storage temperature can fall below 5 C or 0 C or exceed 40 C Spill prec...

Page 8: ...earth leakage breaker separately Preventative maintenance Follow instructions in this manual for replacement of wear parts Do not disassemble the pump beyond the extent of the instructions Do not use...

Page 9: ...the pump Otherwise the pump performance may reduce or the lives of the valve and diaphragm remarkably shorten Do not install the pump in a corrosive or flamma ble gas atmosphere Keep good ventilation...

Page 10: ...rmance Do not use a pump that has been damaged to avoid the risk of electrical damage or shock Do not apply power other than that specified on the nameplate Otherwise failure or fire may result The pu...

Page 11: ...designed for vacuum application only Do not pressurize the discharge line of the pump Do not clean the pump or nameplate with a solvent such as benzine thinner or kerosene This may discolour the pump...

Page 12: ...gm type air pump with a AC motor The rotary motion of the motor is converted through a connecting rod to the reciprocation of the diaphragm in the pump chamber where gas is transferred from the inlet...

Page 13: ...ames Outlet Base Always fix with screws Specification label Use the pump accord ing to the specifica tions on the label Pump head Not capable of liquid transfer Air transfer purpose only Inlet Pump bo...

Page 14: ...with series tubing P Dual head with parallel tubing b Pump size c Inlet outlet K Parallel type L In line type d Diaphragm Valve materials V FKM E EPDM e Pump connection No code 8 tube connection X Rc1...

Page 15: ...n off power to stop the pump and related devices before service is performed If you notice any abnormal or dangerous conditions suspend operation immediately and inspect solve problems Do not operate...

Page 16: ...pump inlet outlet for the prevention of gas ingress leak or other failure Do not have tubing bent or pressed Otherwise the tube end may break Connect tubes into the inlet and outlet Push the tubes int...

Page 17: ...Other wise failure or fire may result Do not perform wiring work while power is on Otherwise an electrical shock or short circuit may result and consequently the pump may fail Be sure to turn off powe...

Page 18: ...ine are connected the other way around pumping process is inverted c Check that every tube connection is secured d Check that electrical wiring is properly done without the possibility of short circui...

Page 19: ...power recovery After starting check a pressure gauge to see if suction and dis charge line pressure are correct and an air flow meter to see if the specified air flow is obtained Before a long period...

Page 20: ...ration im mediately and check the following points If the following measures do not help remove problems contact your nearest distributor States Possible causes Solutions The pump does not run Power v...

Page 21: ...ong tubing or poor connection Check and fix tubing Pump head mounting screws are loose Tighten the screws Diaphragm fixing screw is loose Tighten the screw Diaphragm is broken Replace the diaphragm Fi...

Page 22: ...ubleshooting When wear parts come to the life limit replace them by new ones Contact your distributor for detail No States Points to be checked 1 Pumping If the specified power voltage starting curren...

Page 23: ...ew ones Application Estimated life Valve Diaphragm APN 110 8000hr 8000hr APN P110 APN S110 Wear part duration varies with the pressure temperature and characteristics of gas The estimated life above i...

Page 24: ...the under retainer plate Secure the retainer plate and dia phragm Apply the LOCTITE 222 to the dia phragm fixing screw and tighten it by 1 96N m Push down the diaphragm until it bottoms out Mount and...

Page 25: ...in place Supply air into the pump head unit Check the air flows from the inlet to the outlet Push down the diaphragm until it bottoms out Secure the pump head unit onto the bracket with the fixing sc...

Page 26: ...W 50 60Hz 44W 60Hz 44 44W 50 60Hz 48W 50Hz 10W 0 50 0 44A 50 60Hz 0 42A 60Hz 0 25 0 22A 50 60Hz 0 23A 50Hz APN 110KE LE APN P110KV LV 60 66W 50 60Hz 60W 60Hz 66 74W 50 60Hz 66W 50Hz 25W 0 76 0 70A 50...

Page 27: ...PP Diaphragm FKM EPDM Reed valve Valve seat GFRPP Retainer plate GFRPPS Screw Stainless steel GFRPP Glass fiber reinforced polypropylene FKM Fluorine contained rubber EPDM Ethylene propylene diene mon...

Page 28: ...28 APN P110 mm APN S110 mm Specification Outer dimension...

Page 29: ...ischarge pressure 0MPa Discharge pressure MPa AIR FLOW L min Vacuum pressure kPa abs Discharge pressure 0MPa AIR FLOW L min Vacuum pressure kPa abs Vacuum 74 65kPa abs Vacuum 87 98kPa abs Vacuum 101 3...

Page 30: ...Pump head 1 19 Connecting rod 1 2 Valve 1 21 Bracket 1 3 Valve seat 1 32 Con rod unit 1 4 Diaphragm 1 40 Motor 1 5 Retainer plate 1 60 Set screw 2 8 Eccentric shaft 1 61 Screw with washer 4 13 Bearing...

Page 31: ...Part names Q ty No Part names Q ty 1 Pump head 2 19 Connecting rod 2 2 Valve 2 22 Bracket 2 3 Valve seat 2 32 Con rod unit 2 4 Diaphragm 2 40 Motor 1 5 Retainer plate 2 60 Set screw 2 8 Eccentric sha...

Page 32: ...t 2 3 Valve seat 2 40 Motor 1 4 Diaphragm 2 60 Set screw 4 5 Retainer plate 2 61 Screw with washer 8 8 Eccentric shaft 2 62 Screw 2 13 Bearing 2 63 Screw with washer 8 18 Under retainer plate 2 100 Ho...

Page 33: ...33 Specification Specification Outer dimension...

Page 34: ...34...

Page 35: ...35...

Page 36: ...TEL 86 7503866228 FAX 7503866278 Singapore IWAKI Singapore Pte Ltd TEL 65 63162028 FAX 63163221 China GFTZIWAKIEngineering Trading Guangzhou TEL 86 2084350603 FAX 2084359181 Spain IWAKI Europe GmbH S...

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