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Installing an iVAC Contactor

 

 

 
August 11, 2020 

iVAC Technical Support:  800-775-5579 Ext. 4 

Page 1 of 6 

For larger dust collectors or ones that draw too much inrush current at start up you will need to install 
an iVAC Contactor along with your Pro Switch or Switch Box.  Without the contactor the amount of 
current drawn by your dust collector will destroy the relay inside the iVAC Switch.  From this point on in 
this document, iVAC Switch means either the Pro Switch or Switch Box.  

Contactor is a fancy word for a really big relay and, like a relay, a contactor has two inputs and one 
output.  The first input is for the contactor coil which generates the magnetic force required to close the 
contacts.  The second input is for the power to run the dust collector and the output delivers the power 
to the dust collector when the iVAC Switch tells the contactor to close its contacts.  iVAC supplies the 
control cable that connects to the contactor coil.  You must supply the cables for the power circuit. 

The iVAC Contactor has a 115 volt ac coil so you must use a 115 volt Pro Switch (or a Switch Box) to 
control it.  The 115 volt Pro Switches in production at the time of writing this article are the S11520-A-
NA and the S11520-A-NA-MRT.  Either of these is suitable for use with the iVAC Contactor.  Any of the 
obsolete Pro Switches whose model number begins with S115... is also suitable.  The MRT option is for 
larger dust collectors.  Before ordering a Pro Switch whose model number ends with MRT be sure you 
understand this option and that you want it.  See the document 

High Power Dust Collectors and 

Minimum Run Time

” under the Tech Advice tab on the ivacswitch.com website for an explanation of 

this option.   

It is important that you not add too much additional cable to the dust collector power circuit when 
installing a contactor and that you use cable of adequate size for your dust collector.  A good rule of 
thumb is to use cable of the same type and wire gauge as supplied with your dust collector and to keep 
the additional wire to less than 10 or 12 feet long.  If you have to add more wire it’s a good idea to use 
one wire gauge larger than that supplied with your dust collector.  If you have to add more than 25 feet 
of cable you should consult a licensed electrician to be sure the wire used is adequate.  

The contactor coil draws very little power so much smaller cable is sufficient for this purpose and it can 
be quite long without causing any problems. If you need more cable than iVAC supplies just add a 16 
gauge extension cord.  

Where you install the contactor in the dust collector power circuit depends on whether or not your dust 
collector has a magnetic switch (often called a magnetic starter).  Some dust collector manufacturers 
use an off the shelf magnetic switch and others build the same functionality into their proprietary 
control circuitry.  If your dust collector has a remote control or a timer it almost certainly has the 
magnetic starter functionality built in.   

 

The Magnetic Switch Test 

A sure fire test to determine if you have a magnetic starter or not is to plug the dust collector into power 
and turn it on.  While it is running, pull the plug out of the wall socket.  Do not turn the dust collector 
off.  When the dust collector has stopped plug it back into the power source.  If the dust collector starts 

Summary of Contents for Contactor

Page 1: ... Power Dust Collectors and Minimum Run Time under the Tech Advice tab on the ivacswitch com website for an explanation of this option It is important that you not add too much additional cable to the dust collector power circuit when installing a contactor and that you use cable of adequate size for your dust collector A good rule of thumb is to use cable of the same type and wire gauge as supplie...

Page 2: ...actor enclosure Knock out the filler in the appropriate holes of the contactor enclosure and install the cable glands Mount the enclosure in your preferred location using round or pan head screws and a washer if necessary through the holes where the cover securing screws go Put the end of the control cable through the small gland and secure it by tightening the gland cover nut Connect the spade co...

Page 3: ... terminal will be a spare if your dust collector is a single phase machine You will need the third terminal only if your dust collector is a 3 phase machine Place the cable that will take power from the contactor to the dust collector through the other large cable gland and secure it by tightening the gland cover nut Connect the green ground wire to the ground bar in the bottom of the contactor en...

Page 4: ...d wire of this cable Loosen the clamp that holds the cable and remove the cable from the magnetic switch enclosure Install a new piece of cable into the magnetic switch and secure it by tightening the clamp Connect the black white and green wires of this new piece of cable to the same terminals to which the previously removed cable was connected Replace the cover on the magnetic switch Insert the ...

Page 5: ...e Remove any tape on the connections and remove the wire nuts If your dust collector has a terminal block here remove the wires of the motor cable from the terminals Disconnect the green ground wire and remove the cable from the junction box Feed the now free end of this cable into the iVAC Contactor enclosure through the gland and secure it by tightening the gland cover nut Connect the wires in t...

Page 6: ...both working If the dust collector started when you set the mode switch on the iVAC Switch to ON then set the mode switch to OFF to stop the dust collector Then set the mode switch to AUTO to allow the iVAC System to control your dust collector automatically Using the iVAC Contactor with an iVAC Switch Box model SB NA Install the iVAC Contactor with your dust collector using the instructions above...

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