ITW Simco-Ion IQ Power Fantom Installation And Operating Instructions Manual Download

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IQ Power Fantom

5201292 Rev A

8. PARTS AND ACCESSORIES

Part Description

Part Number

Fantom Wide Blower (120 VAC input)

4016993

Fuse, 3 Amp, ¼” x 1-1/4”, Time Delay

4610708

Fantom Wide Blower (230 VAC input)

4016994

Fuse, 1.5 Amp, ¼” x 1-1/4”, Time Delay

4610133

Air Filter Kit (package of 10), Open Cell Polyurethane for Fantom Blower

5051958

Connector Kit, Fantom User Interface (7-position)

5051855

Ionizer Module, Fantom Blower

5051959

Modular Cable (RJ-45 to RJ-45, IQ Power 8-conductor, crossover wired) for

use between Control Station and Fantom Blower (Ref. Figure 10 &11)

DO NOT USE Standard Ethernet Cables

0.91 meter [3 foot] black

2.13 meter [7 foot] black

4.27 meter [14 foot] black

7.62 meter [25 foot] black

15.24 meter [50 foot] black

30.48 meter [100 foot] black

4520785

4520786

4520787

4520784

4520844

4520845

Cable (M12 connectors at both ends) for use between Control Station and

Fantom or Sensor Bar (Ref. Figure 11 & 12)

5 meter [16.4 foot] Straight / Straight M12 Connector

10 meter [32.8 foot] Straight / Straight M12 Connector

20 meter [65.6 foot] Straight / Straight M12 Connector

30 meter [98.4 foot] Straight / Straight M12 Connector

5051791

5051792

5051793

5051794

Cable (M12 connectors at both ends) for use between Control Station and

Sensor Bar (Ref. Figure 11)

5 meter [16.4 foot] Straight / Right Angle M12 Connector

10 meter [32.8 foot] Straight / Right Angle M12 Connector

20 meter [65.6 foot] Straight / Right Angle M12 Connector

30 meter [98.4 foot] Straight / Right Angle M12 Connector

5051796

5051797

5051798

5051799

Cable (RJ-45 to straight M12 connector) for use between Fantom and

Sensor Bar (Ref. Figure 12)

4.57 meter [15 foot] Straight M12 Connector

9.14 meter [30 foot] Straight M12 Connector

5051840

5051844

Cable (RJ-45 to right angle M12 connector) for use between Fantom and

Sensor Bar (Ref. Figure 12)

4.57 meter [15 foot] Right Angle M12 Connector

9.14 meter [30 foot] Right Angle M12 Connector

5051841

5051845

Summary of Contents for Simco-Ion IQ Power Fantom

Page 1: ...IQ Power Fantom 5201292 Rev A IQ Power Fantom Wide Ionizing Blower INSTALLATION AND OPERATING INSTRUCTIONS ...

Page 2: ...onnection to User Interface 6 Connection to IQ Power Control Station 8 System Configuration 9 Set Up 13 5 OPERATION 15 Indicator Lights 15 Operation with IQ Power Control Station 16 6 MAINTENANCE 17 Ionizing Emitter Points 17 Air Intake Filter 17 Ionizer Module 17 Ion Balance 18 7 TROUBLESHOOTING 19 Operational Check 19 8 PARTS AND ACCESSORIES 21 9 WARRANTY AND SERVICE 22 ...

Page 3: ...y hazards AVERTISSEMENT Les déclarations identifiées avec AVERTISSEMENT indiquent un risque de blessures graves NOTE This equipment must be correctly installed and properly maintained Adhere to the following notes for safe installation and operation 1 Read instruction manual before installing or operating equipment 2 Only qualified service personnel are to perform installation and repairs 3 All eq...

Page 4: ...hoc Électrique L installation et le service électrique doivent être effectuées par un électricien qualifié conformément aux réglementations locales et nationales Le matériel doit être correctement mis à la terre Mise à la terre est nécessaire pour assurer un fonctionnement sûr et correct et pour éviter les chocs électriques en cas de contact WARNING Fire Hazard Keep the unit dry Do not operate the...

Page 5: ...trol and closed loop ion output and ion balance control The built in emitter point cleaner provides manual automatic or remote cleaning to remove dust buildup from the emitter points This ensures full output of ionized air The Fantom features a user interface and indicators to continuously monitor performance It also supports connection to the IQ Power Control Station for the ultimate in remote mo...

Page 6: ... 1600 fpm 1 ft 8 1 m s 0 3m 1300 fpm 2 6 6 m s 0 6m 1000 fpm 3 5 1 m s 0 9m 900 fpm 4 4 6 m s 2 1 2m Fan speed high on centerline Noise Level 64 dB 2 0 6m fan speed high DischargeTime 0 4 sec 1 0 3m 0 9 sec 2 ft 0 6m 1 8 sec 3 ft 0 9m 2 3 sec 4 ft 1 2m 3 3 sec 5 ft 1 5m 4 5 sec 6 ft 1 8m 6 5 sec 8 ft 2 4m 9 0 sec 10 ft 3 0m Fan speed high 1000 100V typ Mounting 3 94 x 20 28 100 x 515 mm mounting c...

Page 7: ...h as a roller or laying on a tabletop For best results the material to be neutralized should be in free air The Fantom can be placed on any flat level surface It can also be secured using the 4 large truss head screws on the bottom of the unit The 4 large truss head screws thread directly into the internal fan frame providing a secure mounting Figure 1 Hole Pattern on Bottom of Unit top view of un...

Page 8: ... and the ability to remotely place the unit in standby The User Interface also provides a current limited source of 24 VDC for user signaling purposes The connections for the User Interface are Terminal 1 24 VDC Output 100 mA max Terminal 2 Fault Relay N C Terminal 3 Fault Relay Com Terminal 4 Fault Relay N O Terminal 5 Clean Logic Input Terminal 6 Standby Logic Input Terminal 7 Ground The connect...

Page 9: ...rectly or in standby The red light indicates the unit in fault or not powered Figure 4 User Interface Relay Output Typical PLC Schematic In a typical PLC application The PLC input will be held high during normal operation or in standby The PLC input will be low on fault or if the unit is not powered Inputs Two inputs are available at the User Interface The automatic point cleaner may be activated ...

Page 10: ...eturn 0 volts will place the unit in standby mode In standby the blower fan and ionization power supplies are de energized It takes approximately five seconds for the unit to resume operation after the voltage is removed from terminal 6 Connection to IQ Power Control Station Two communication ports are available on the Fantom Wide Blower COMM1 and COMM2 These communication ports allow connection t...

Page 11: ... display the fixed settings in the Fantom Wide Blower NOTE When a Fantom Wide Blower is connected to a Control Station the Fantom still requires connection to line voltage to operate System Configuration The Fantom Wide Blower and related Control Station IQ Easy Sensor Bar can be configured in a variety of ways When an ionizing blower is paired with a static sensor bar the pair is considered a sin...

Page 12: ...10 IQ Power Fantom 5201292 Rev A Figure 8 IQ Power Connections Fantom to Control Station ...

Page 13: ...11 IQ Power Fantom 5201292 Rev A Figure 9 IQ Power Connections Fantom and IQ Easy Sensor to Control Station ...

Page 14: ...12 IQ Power Fantom 5201292 Rev A Figure 10 IQ Power Connections Fantom to IQ Easy Sensor and Control Station ...

Page 15: ...efault factory setting Manual Narrow Allows fine manual control of the ion balance over a narrow range using the IQ Power Control Station This mode of operation would only be selected where the material to be neutralized exhibited consistent charging of one polarity An electrostatic field meter would be used to assure neutralization during set up Manual Wide Allows coarse manual control of the ion...

Page 16: ...s device name The sensor bar MUST be located where it will monitor the material being neutralized Balance A ratio of input power supplied to the high voltage power supplies that related to ion balance In Balanced and CLFB modes this is a display only and non editable The Balance number may only be user adjusted in the Manual modes Data Logging An on off setting to enable data logging for this devi...

Page 17: ...ide Blower One set is visible through the unit face label The second set is located in the connector bay above the User Interface This set is visible from the side of the unit Power A steady green Power light indicates the unit is powered and active A blinking green light indicates the unit is in standby A rapidly flashing green light indicates the unit has received a command from the Control Stat...

Page 18: ...ch is off Operation with IQ Power Control Station Operation of the Fantom Wide Blower can be controlled through the IQ Power Control Station In operation a device icon appears on the Control Station Home Page Tapping on the device icon opens a Summary page containing information about the Fantom ionizing blower and sensor bar if paired More detailed information and user editable parameters are ava...

Page 19: ...it OFF and remove air filter from intake 3 The air filter is open cell polyurethane It may be cleaned with mild soap and water Rinse thoroughly and allow to dry before reinstalling 4 To install air filter place over intake grille Tuck edges of air filter in recess around perimeter of intake grille Ionizer Module CAUTION Risk of Injury Turn off and disconnect unit from line voltage before removing ...

Page 20: ... Ion Balance 1 A closed loop electronic balancing circuit in the blower controls the output ration of negative to positive ions The circuit is preset at the factory and normally requires no further adjustment 2 Balance may be evaluated using a charged plate monitor such as the Simco Ion CPM The plate should be placed at the typical operating distance for testing and adjustment Static charges in th...

Page 21: ... personne qualifiée Operational Check 1 Rub a small strip of plastic film until a static charge is developed cellophane works well The charge can either be measured with an electrostatic fieldmeter or will be evidenced by the film s attraction to a grounded metal surface 2 Pass the film in front of the blower for five seconds at a distance of one foot Check for any charge remaining on the film as ...

Page 22: ...r replace the ionizing module Fault indicator is lit Unit exceeding control limits Clean ion emitters with the built in point cleaner Remove ionizing module and thoroughly clean or replace ionizing module Fantom connected to Control Station and Fantom AC power is off Apply line voltage to Fantom and turn Fantom power switch on Failure of high voltage power supply or control circuitry Return unit t...

Page 23: ...tween Control Station and Fantom or Sensor Bar Ref Figure 11 12 5 meter 16 4 foot Straight Straight M12 Connector 10 meter 32 8 foot Straight Straight M12 Connector 20 meter 65 6 foot Straight Straight M12 Connector 30 meter 98 4 foot Straight Straight M12 Connector 5051791 5051792 5051793 5051794 Cable M12 connectors at both ends for use between Control Station and Sensor Bar Ref Figure 11 5 mete...

Page 24: ...pered with misused improperly installed altered has received damage through abuse carelessness accident connection to improper line voltage or has been serviced by anyone other than an authorized factory representative The warranty does not apply when Simco Ion parts and equipment have been energized by other than the appropriate Simco Ion power supply or generator or when a Simco Ion power supply...

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