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Series PS-801
for Steam Boilers

Series PS-851
for Hot Water Boilers

Probe Type Low Water Cut-Offs

Applications:
Residential and Commercial
PS-851 models can be used as secondary low water cut-offs
on steam boilers with pressures up to 15 psi

®

• Before using this product read and understand instructions.

• Save these instructions for future reference.

• All work must be performed by qualified personnel trained in the proper application,

installation, and maintenance of plumbing, steam, and electrical equipment and/or systems 
in accordance with all applicable codes and ordinances.

• To prevent flooding, do not use manual reset models with electric automatic water feeders.

• To prevent electrical shock, turn off the electrical power before making electrical connections.

• This low water cut-off must be installed in series with all other limit and operating controls 

installed on the boiler. After installation, check for proper operation of all of the limit and 
operating controls, before leaving the site.

• We recommend that secondary (redundant) Low Water Cut-Off controls be installed on all 

steam boilers with heat input greater than 400,000 BTU/hour or operating above 15 psi of 
steam pressure. At least two controls should be connected in series with the burner control 
circuit to provide safety redundancy protection should the boiler experience a low water 
condition. Moreover, at each annual outage, the low water cut-offs should be dismantled,
inspected, cleaned, and checked for proper calibration and performance.

• When installing jumper wire make sure you are not introducing a second voltage source 

into the burner circuit and thereby bypassing other safety, limit, and operating controls.

• When using mixed voltages, remove the factory installed jumper wire between terminal (H) 

and (C), or between (1) and (2) on old Model PS-801-120.

Failure to follow this warning could cause property damage, personal injury or death.

WARNING

CAUTION

!

WARNING

U.S. Pat. No. 6,571,625

McDonnell & Miller

Installation & Maintenance 

Instructions 

MM-202(N)

Summary of Contents for Series PS-801

Page 1: ...for proper operation of all of the limit and operating controls before leaving the site We recommend that secondary redundant Low Water Cut Off controls be installed on all steam boilers with heat in...

Page 2: ...st lights 3 000 ohm For models with red low water and green power lights 7 000 ohm Control Power Consumption For models with red low water and amber test lights 3 VA For models with red low water and...

Page 3: ...ine suitable tapping for the probe 2 Locate probe in supply piping using a tee fitting STEP 1 Locating and Installing the Probe 3 1 4 6mm 1 4 6mm A E A F c Using a wrench tighten the probe A into the...

Page 4: ...clockwise so that the slots in the control base are firmly under the screw heads Tighten the mounting screws F to approximately 2 ft lb 2 6 N m d Identify a desirable location to mount the control as...

Page 5: ...l shock turn off the electrical power before making electrical connections This low water cut off must be installed in series with all other limit and operating controls installed on the boiler After...

Page 6: ...ing of 167 F 75 C if the liquid s temperature exceeds 180 F 82 C Failure to follow this warning could cause property damage personal injury or death WARNING Models with Red low water and Amber test Li...

Page 7: ...CUIT C B D A N 120 VOLT CIRCUIT Connect Hot wire A of 120 volt circuit to terminal H Connect Neutral wire B of 120 volt circuit to terminal N Connect wire C from beginning of Burner circuit thermostat...

Page 8: ...r LED BB on top of the control housing G 1 If the amber LED BB glows dimly the water level is above the probe 2 If the amber LED BB is off the water level may be below the probe or the water is too pu...

Page 9: ...ntinue to flash for 15 seconds DOM and then turn OFF 4 The burner will turn ON as long as there is water on the probe Warning To prevent flooding never use a water feeder with a manual reset low water...

Page 10: ...light will flash for 15 seconds DOB and then turn OFF 7 The burner will turn ON as long as there is water on the probe Warning To prevent flooding never use a water feeder with a manual reset low wate...

Page 11: ...turn ON as long as there is water on the probe Testing Control Using Test Button e Depressing test button with water on probe manual reset units only Must depress and hold test button to activate test...

Page 12: ...e adequate conductance Troubleshooting Replace Probe if Teflon insulator is cracked or worn Probe is loose Failure to follow this caution could cause property damage personal injury or death CAUTION C...

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