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13

Original notice - T1.10

IB-P03

T

echnical

 

documenTaTion

6.2 - l

isT

 

of

 

errors

 

ThaT

 

can

 

occur

 

in

 

an

 iB-P03 

conTrol

 

Board

The IB’s errors are listed in the table below. An error status can be checked through iCEP or a PLC.

Refer to “6.1 LED indication on IB board” for LED display for error.

Error type

Priority

(*1)

Error occurrence 

condition

Error reset condition

(*2)

Type of error 

reset method

Ladder

Motor

Motor Power 

OFF

1

DRV board power OFF

Power supply voltage 18 

V or higher

Auto

Run

Stop

Under Voltage 

Error

2

DRV board voltage of 

6V ~ 15 V

Power supply voltage 18 

V or higher

Auto/Manu

Run

Stop

Blown fuse

Fuse has been blown on 

the motor driver board

Replace driver card (*3)

IB-P03 circuit 

board

replacement

Run

Stop

Motor 

Disconnected

3

Motor disconnected

Shutdown power and 

connect motor

Auto/Manu

Run

Stop

Motor Lock

4

Continuously-unchanged 

hall signal

Change in motor pulse 

(8 pulse)

Auto/Manu

Run

Stop

PCB Thermal

5

Higher than the IB-P03 

circuit board temperature 

threshold

Lower than the IB-P03 

circuit board temperature 

threshold

Auto/Manu

Run

Stop

Motor Thermal

6

Higher than the motor 

temperature threshold

Lower than the motor 

temperature threshold

Auto/Manu

Run

Stop

Back EMF 

Error

7

Motor voltage has been 

40V or over for 2 sec.

Motor voltage has been 

60V or over for 0.1 sec.

Motor voltage is less than 

40V.

Manu

Run

Stop

Motor Port 

current limit

Motor port current has 

been 4A or over for 0.1 

sec.

Motor port current of 

lower than 4 A

Manu

Run

Stop

Jam Error

8

Output coils Y7 and Y37 

are ON (*4)

Output coils Y7 and Y37 

are OFF (*4)

Ladder

Run

Run

Soft Error 1

9

Output coils Y8 and Y38 

are ON (*4)

Output coils Y29 and Y30 

are OFF (*4)

Ladder

Run

Run

Soft Error 2

10

Output coils Y9 and Y39 

are ON (*4)

Output coils Y9 and Y39 

are OFF (*4)

Ladder

Run

Run

Sensor Alarm

11

Alarm input is ON

Sensor alarm input is OFF

Signal input

Run

Run

(*1) If more than one error occurs, the LED display shows the errors in order of high to low priority.

If the error of the highest priority among multiple errors is reset, the errors with the lower priority will be also 

reset. However, the error will be displayed again if the cause of the error still remains.

(*2) In manual reset, the error can be reset by command from host in case that the error reset condition is 

satisfied. Manual reset is carried out by iCEP or PLC. 

 

1. Reset by iCEP: Refer «iCEP» user manual - Chapter 6 - Section 2 - «Error information».

 

2. Reset by PLC via PROFINET IO: Refer to «Connection with PROFINET capable PLC» user manual  

 

- Paragraph 8 «Precautions using PROFINET I/O»

(*3) There is no error reset processing for blown fuse. Replacement of the IB-P03 is required.

(*4) It is an output coil number of IB’s local ladder.

Summary of Contents for POWER MOLLER IB-P03

Page 1: ...IB P03 circuit board Technical documentation...

Page 2: ...glor PM500 XK PM500 XC PEPPERL FUCHS AS Interface B W AS i 3 0 PEPPERL FUCHS AS Interface B W AS i 3 0 32 50 60 5 PM320 HS CB018 PM500 FE CBM 105 HB510 IB E PM500 FE B CB016B HB510B PM605 FE PM605 FE...

Page 3: ...motor does not run 6 4 When communication cannot be established 6 5 Communication between the PC and IBs firewall setting 6 6 When writing reading data in a device has failed 6 7 Notes on using Motor...

Page 4: ...separate HMI Controller Network Motor cable M8 5 pin female profiled Communication cable M12 4 pin D coded male Communication cable M12 4 pin D coded male Communication cable M12 4 pin D coded female...

Page 5: ...s recommended Absorbed current without motorized roller 0 5A Start current limitation 4 0A Motor start time after signal 10 8ms Protection index IP IP54 Environment Temperature range 0 40 C No freezin...

Page 6: ...load variation The power supply shall have a capacity larger than the rated value of MDR A transformer type power supply cannot be used Secure a voltage of 24VDC 10 at the power supply terminal of the...

Page 7: ...power cable N For 1 24V 2 Sensor alarm 3 GND 4 Sensor signal Input for sensor and sensor alarm is fixed to PNP input The setting for Dark ON or Light ON can be switched with iCEP or PLC With iCEP Refe...

Page 8: ...on with PROFINET capable PLC user manual Paragraph 5 How to change parameters The available motor coils for motor port output are U phase and W phase The outputs are fixed to Nch The maximum output cu...

Page 9: ...wer Install an overcurrent protection to 24V DC line if any power supply other than limited power source is used Installation of overcurrent protection ESM safety system according to local safety rule...

Page 10: ...r installing IB P03 219 mm Recommended screw for mounting M4 15 2pcs Tightening torque for screw 0 74 Nm 7 5 kgfcm 4 2 2 Mounting base Recommended screw for mounting M4 15 Screw tightening torque 0 74...

Page 11: ...to disconnect the motor rollers sensors or LAN cable 2 Remove the black rubber cover from IB P03 3 Use metallic tool as a flat screwdriver to make contact between pads for at least 3 seconds Initializ...

Page 12: ...board it indicates the state of the error in LED display LED display error ACT A POWER ACT B SEN B MOT B STS B LAN B SF BF LAN A SEN A MOT A STS A 8 6 1 LED indication on IB P03 board LED LED pattern...

Page 13: ...r over for 2 sec Motor voltage has been 60V or over for 0 1 sec Motor voltage is less than 40V Manu Run Stop Motor Port current limit Motor port current has been 4A or over for 0 1 sec Motor port curr...

Page 14: ...driven on the condition of sensor input Check that Sensor LED on IB is lighted when sensor is ON Check its wirings if the LED is not lighted If the wiring is performed correctly replace the sensor wi...

Page 15: ...with PROFINET capable PLC user manual Paragraph 2 Connecting to the PROFINET capable PLC Check 6 4 When communication cannot be established if the PROFINET I O settings are correct When the I O connec...

Page 16: ...een the PC and IBs firewall setting When iCEP performs communication with IBs for the first time the following window is displayed Click Allow access If Cancel is clicked by mistake permit the communi...

Page 17: ...iled The possible causes of the failed writing reading ladder logic or property setting is as follows Possible cause Countermeasure The IB is in a startup state An IB performs the startup operation im...

Page 18: ...y motor port output is turned ON by reversed current when motor power for IB turns OFF Do not turn OFF the motor power for IB while the external power supply is ON The same symptom is seen when a blow...

Page 19: ...8 3 27 0 4 2 5 38 62 10 9 133 8 3 35 0 4 2 4 36 59 10 1 133 8 3 35 0 4 2 4 33 57 9 4 136 9 3 42 0 4 2 3 31 54 8 7 139 9 3 50 0 4 2 2 29 51 7 2 143 0 3 57 0 3 2 0 26 50 5 8 146 0 3 65 0 3 1 8 21 44 4...

Page 20: ...8 43 66 23 2 84 1 2 10 0 5 2 7 41 64 22 0 86 1 2 15 0 5 2 6 39 63 19 5 88 2 2 20 0 4 2 5 38 62 18 3 90 2 2 26 0 4 2 4 36 59 17 1 90 2 2 26 0 4 2 4 33 57 15 9 92 3 2 31 0 4 2 3 31 54 14 6 94 3 2 36 0...

Page 21: ...43 66 48 9 39 9 1 00 0 5 2 7 41 64 46 3 40 8 1 02 0 5 2 6 39 63 41 2 41 8 1 04 0 4 2 5 38 62 38 6 42 8 1 07 0 4 2 4 36 59 36 0 42 8 1 07 0 4 2 4 33 57 33 4 43 7 1 09 0 4 2 3 31 54 30 9 44 7 1 12 0 4 2...

Page 22: ...3 66 82 4 26 9 0 67 0 5 2 7 41 64 78 1 27 5 0 69 0 5 2 6 39 63 69 4 28 2 0 70 0 4 2 5 38 62 65 1 28 8 0 72 0 4 2 4 36 59 60 7 28 8 0 72 0 4 2 4 33 57 56 4 29 5 0 74 0 4 2 3 31 54 52 0 30 1 0 75 0 4 2...

Page 23: ...3 1 3 12 0 5 2 8 43 66 16 6 103 1 3 12 0 5 2 7 41 64 15 8 105 6 3 19 0 5 2 6 39 63 14 0 108 1 3 27 0 4 2 5 38 62 13 1 110 6 3 35 0 4 2 4 36 59 12 3 110 6 3 35 0 4 2 4 33 57 11 4 113 1 3 42 0 4 2 3 31...

Page 24: ...0 69 5 2 10 0 5 2 7 41 64 26 6 71 2 2 15 0 5 2 6 39 63 23 6 72 9 2 20 0 4 2 5 38 62 22 1 74 5 2 26 0 4 2 4 36 59 20 7 74 5 2 26 0 4 2 4 33 57 19 2 76 2 2 31 0 4 2 3 31 54 17 7 77 9 2 36 0 4 2 2 29 51...

Page 25: ...59 1 32 9 1 00 0 5 2 7 41 64 56 0 33 7 1 02 0 5 2 6 39 63 49 8 34 5 1 04 0 4 2 5 38 62 46 7 35 3 1 07 0 4 2 4 36 59 43 6 35 3 1 07 0 4 2 4 33 57 40 5 36 1 1 09 0 4 2 3 31 54 37 3 37 0 1 12 0 4 2 2 29...

Page 26: ...99 7 22 2 0 67 0 5 2 7 41 64 94 5 22 7 0 69 0 5 2 6 39 63 84 0 23 3 0 70 0 4 2 5 38 62 78 7 23 8 0 72 0 4 2 4 36 59 73 5 23 8 0 72 0 4 2 4 33 57 68 2 24 4 0 74 0 4 2 3 31 54 62 9 24 9 0 75 0 4 2 2 29...

Page 27: ...to connect the PC and IB P03 circuit boards Use the figures shown below for your reference when wiring IB P03 circuit boards You can use either straight through or crossover cables as a LAN cable use...

Page 28: ...en the PLC and IB P03 circuit boards The PLC will control all the IB P03 circuit boards PROFINET capable PLC IB P03 Slave IB P03 Slave IB P03 Slave IB P03 Slave Ladder N A Ladder N A Ladder N A Ladder...

Page 29: ...boards sensor information etc 9 4 When one IB P03 circuit board controls multiple connected IB P03 circuit boards Download ladder logic onto the master IB P03 circuit board Set other IB P03 circuit bo...

Page 30: ...Downstream Indicates the downstream zone carry out zone Tray Indicates a product to be transferred on the conveyor JAM timer A timer that starts when the sensor of its own zone becomes ON and stops wh...

Page 31: ...rd The code following IB P03 expresses the following detailed specifications 1 Optional code referred to in this declaration conforms to the following directives relevant EC Directives European EMC Di...

Page 32: ...Technology for tomorrow www itoh denki com ITOH DENKI 490 Av des Jourdies P A E les Jourdies 74800 St Pierre en Faucigny France Phone 33 0 4 50 03 09 99 Fax 33 0 4 50 03 07 60...

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