ITOH DENKI POWER MOLLER HBV-609 Technical Documentation Manual Download Page 1

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HBV-609

Driver

Thank you for purchasing ITOH DENKI products.
(hereinafter referred to as “This Product”)

＊

“This product” is a generic term that includes accessories

such as screws.

Read this manual before use

Dedicated driver card

for PM500VE / PM605VE serie MDR

〈 Technical documentation 〉

Read this manual carefully and familiarize yourself to the product
as well as the information on safety and precautions before using
and operating the product.
Keep this manual readily accessible for future reference.

Applicable MDR* models

・

PM500VE

Driver card

Original notice - U1.4

ITOH DENKI

For more details of PM500VE/PM605VE, please download the technical documentation
from our web page.

Home > Documents > Technical documentation

https://www.itoh-denki.com/en/documents/technical-documentation/motorized-rollers

ITOH DENKI

* MDR stands for Motor Driven Roller

・

PM605VE

Summary of Contents for POWER MOLLER HBV-609

Page 1: ...self to the product as well as the information on safety and precautions before using and operating the product Keep this manual readily accessible for future reference Applicable MDR models PM500VE Driver card Original notice U1 4 ITOH DENKI ITOH DENKI For more details of PM500VE PM605VE please download the technical documentation from our web page Home Documents Technical documentation https www...

Page 2: ...nglor B W AS i 3 0 Wenglor PM500 XK PM500 XC PEPPERL FUCHS AS Interface B W AS i 3 0 PEPPERL FUCHS AS Interface B W AS i 3 0 Ø32 Ø50 Ø60 5 PM320 HS CB018 PM500 FE CBM 105 HB510 IB E PM500 FE B CB016B HB510B PM605 FE PM605 FE B CB016B HB510B PM605 KT CBK 109 HBK 608 IB P CBM 105 HB510 IB E Network controller IB E IB P PM500 VE CBV 108 HBV 609 IB P PM605 VE CBV 108 HBV 609 IB P PM500 XP B W AS i 3 0...

Page 3: ... customers as explained within this manual However this does not provide any guarantee against the existence of any rights such as our industrial property rights or those of other companies in advance Notes on industrial property rights We respond to technical inquiries based on the contents described within this manual and on this product within the range of general items for this product unit wi...

Page 4: ...tart using only after you have understood the product s functions and safety precautions Read this manual Check Product Perform maintenance and inspection based on corresponding parts Maintenance and inspection Perform the SW settings of the driver card Control Perform inspection before trial run Trial run Start operation Operation Install the MDR Mount the driver card Installation Connect the MDR...

Page 5: ... Function list 6 4 LED indication 6 5 Connector details 6 6 Wiring Control Operation 7 1 ZPA mode settings 7 2 Transfer direction setting 7 3 Forcible RUN 7 4 Forcible STOP 7 5 Ready to Receive 7 6 Synchronization 7 7 Synchronization Output 7 8 Sensor output 7 9 Timer settings 7 10 Error output 7 11 Error reset 7 12 Transfer example Time chart 7 13 Signal handover between HBV 609 and PLC 7 14 Host...

Page 6: ...ck Product P 17 for parts name 3 Safety precautions 3 Safety precautions Safety precautions Advance preparation Check Product Installation Wiring Maintenance Inspection n o i t a r e p O l o r t n o C s n o i t a c i f i c e p S Original notice U1 4 ...

Page 7: ...utions using the following symbols throughout the manual WARNING This indicates a high possibility that severe injury or even death may result CAUTION This indicates a high possibility that injury or only property damage may result This symbol indicates operations that are prohibited This symbol indicates forced operations that you should always perform Danger level Symbol explanation 3 Safety pre...

Page 8: ...bles Failure to follow this could result in fire and or electric shock due to cable damage Make sure to attach ground wires to the conveyor body and DC power supply unit Failure to follow this could result in electric shock if any malfunction or leakage occurs Never remodel the driver card 3 1 General precautions Do not apply strong impact and or excessive force to the product such as hitting it w...

Page 9: ...ach connector to the connection parts Improper wiring could result in electric shock and or malfunction Do not unplug power and or signal cables during operation except in an emergency Also do not run stop the MDR using the power supply Use the signal Failure to follow this could result in malfunction Make sure to perform the start up inspection and check that devices are free from any abnormaliti...

Page 10: ...e driver card connection parts such as obliquely attaching or removing connectors Failure to follow this could result in electric shock malfunction and or accidents due to unexpected operation Securely attach each connector Improper wiring could result in electric shock and or malfunction Perform wiring to connectors so that cables make secure contact with connectors Barb lines from the cable core...

Page 11: ... to follow this could result in hands getting injured by metal parts Do not disassemble sections and or parts other than those specified Failure to follow this could result in malfunction and or unexpected accidents Make sure to prepare repair replacement parts designated by us Using parts other than those designated by us could result in malfunction Failure to follow this could result in unexpect...

Page 12: ...ntation 4 Advance preparation 4 Advance preparation Safety precautions Advance preparation Check Product Installation Wiring Maintenance Inspection n o i t a r e p O l o r t n o C s n o i t a c i f i c e p S Original notice U1 4 ...

Page 13: ...0W or over per 1 driver card A switching power supply is recommended as the DC power supply 24V DC 10 for the driver card Use a stabilized power supply that has an adequate capacity of 24V DC and 10 A or higher and does not fluctuate due to load variation If the capacity of the power supply is not more than the rated input of this Product rated input wattage of MDR x number of MDR it may cause the...

Page 14: ...precautions Advance preparation Check Product Installation Wiring Maintenance Inspection n o i t a r e p O l o r t n o C s n o i t a c i f i c e p S Wiring materials Necessary for wiring of power and signal cables branch connectors driver cards controllers such as sensors or PLCs and power supply Available wire diameter for driver card connectors Power connector Driver card Connector Control conne...

Page 15: ...ecognize high frequency components of switching power supply as leakage When the 24VDC power supply unit has been incorporated check that the breaker and emergency stop switch perform properly Perform operation following the trial opera tion after checking them Input to the DC power supply is securely turned ON and OFF when turning ON and OFF the breaker Input to this Product 24V DC is securely tu...

Page 16: ...documentation 5 Check Product Safety precautions Advance preparation Check Product Installation Wiring Maintenance Inspection n o i t a r e p O l o r t n o C s n o i t a c i f i c e p S 5 Check Product Original notice U1 4 ...

Page 17: ...output signals N NPN P PNP 0 9 8 7 65 4 3 2 1 0 9 8 7 65 4 3 2 1 0 9 8 7 65 4 3 2 1 0V SEN 24V SensorA Port Power A Port B 24V SEN 0V SensorB SPEED SET A TIMER SET SPEED SET B 1 DIR RST 2 AUTO MANU 3 NPN PNP OUT 4 ZP2 ZP1 5 DIRCTION A 6 DIRCTION B 7 ZONE 2 1 8 ERR ON PLS 1 SEN SYN A 2 SEN SYN B 3 STOP RUN A 4 STOP RUN B PWR OUT B OUT A ERR INPUT B INPUT A DIR RST I O CTRL SEN A SEN B 0V 24V HBV 60...

Page 18: ...ntation 6 Installation Wiring Safety precautions Advance preparation Check Product Installation Wiring Maintenance Inspection n o i t a r e p O l o r t n o C s n o i t a c i f i c e p S 6 Installation Wiring Original notice U1 4 ...

Page 19: ...CTION B 7 ZONE 2 1 8 ERR ON PLS 1 SEN SYN A 2 SEN SYN B 3 STOP RUN A 4 STOP RUN B PWR OUT B OUT A ERR INPUT B INPUT A DIR RST I O CTRL SEN A SEN B 0V 24V HBV 609F STS A MOT A B STS MOT B MOTOR B MOTOR A 220 210 31 5 58 20 200 20 140 Transfer direction S 150mm or over S 150mm or over Upstream Downstream 1 zone 2 4 5 Mounting hole for driver card Mounting driver cards Safety precautions Advance prep...

Page 20: ... B forcible RUN forcible STOP or ready to receive Motor A forcible RUN forcible STOP or ready to receive 2 Synchronization output Forcible RUN Forcible STOP or ready to receive Forcible RUN Forcible STOP or ready to receive Sensor output ON P 29 P 28 P 28 P 29 3 4 ON 1 2 3 4 ON 1 2 3 4 5 6 7 8 OFF setting in case of HBV 609FN and ON setting in case of HBV 609FP 0 9 8 7 65 4 3 2 1 0 9 8 7 65 4 3 2 ...

Page 21: ...STS MOT B MOTOR B MOTOR A PWR CTRL SEN A SEN B STS A STS B MOT A MOT B Safety precautions Advance preparation Check Product Installation Wiring Maintenance Inspection n o i t a r e p O l o r t n o C s n o i t a c i f i c e p S 6 Installation Wiring Original notice U1 4 Specified speed 4 3 2 1 0 9 8 7 6 5 4 3 2 1 0 9 8 7 6 5 4 3 2 1 0 9 8 7 6 5 Rotary Switch SW3 SW4 SW3 SW4 Speed of individual MDR ...

Page 22: ...r signal is output when error is occurred Discharging at error condition Output a signal when Motor A is turned ON Output a zone sensor signal of Motor A Output a signal when Motor B is turned ON Output a zone sensor signal of Motor B No Error reset Transfer direction DIR Error output Function SW1 1 ON SW1 1 OFF SW2 3 ON SW2 3 OFF SW2 4 ON SW2 4 OFF SW1 8 ON SW1 8 OFF SW2 1 ON SW2 1 OFF SW2 2 ON S...

Page 23: ...age to control connector should be common to the power supply voltage 4A connector capacity Switch for control connector is an optional accessory and is not inclusive Relay contact or PLC output instead of switch can be connected In case relay coil is connected to remote output use the device having surge protection or use diode against potential surge Failure to follow this counter electric force...

Page 24: ...ector 0V 24V MDR Sensor Driver card In case of wiring of odd number of conveyor zones In case wiring the odd number of conveyor zones set the end mounted driver to 1 motor SW1 7 ON 1 2 3 4 5 6 7 8 Set to 1 zone Communication cable Communication cable Communication cable 0 9 8 7 65 4 3 2 1 0 9 8 7 65 4 3 2 1 0 9 8 7 65 4 3 2 1 0V SEN 24V SensorA Port Power A Port B 24V SEN 0V SensorB SPEED SET A TI...

Page 25: ...mentation 7 Control Operation 7 Control Operation Safety precautions Advance preparation Check Product Installation Wiring Maintenance Inspection n o i t a r e p O l o r t n o C s n o i t a c i f i c e p S Original notice U1 4 ...

Page 26: ...nnected is identified as downstream end and the zone drive stops by the sensor detection in the zone Card with no communication cable connected is identified as downstream end and the zone drive stops by the sensor detection Present zone won t discharge product in case adjacent downstream zone has failure Present zone won t discharge product in case adjacent downstream zone has failure RUN A produ...

Page 27: ...ected with communication cable are changed transfer direction 2 Only Motor A and Motor B of a driver card which receive a signal are changed the transfer direction when setting as host control mode Refer to page 35 Transfer direction of Motor A and Motor B cannot be changed separately Error reset is not allowed to be used in parallel with Error reset signal input Executes an error reset from other...

Page 28: ... the card is used at the end of upstream zones STOP STOP STOP RUN Driver card Driver card product in further upstream device can be pulled PLC Sensor signal Other conveyor Transfer direction S HBV 609 S S S Communication cable Communication cable CN4 3 ON OFF HBV 609 MDR Sensor Sensor Motor B Motor B Product on conveyor is transferred based on ZPA logic until the sensor in the present zone is bloc...

Page 29: ...scharged from CN4 5 when Sensor A is blocked When SW2 2 is set to OFF sensor B signal is discharged from CN4 6 when Sensor B is blocked SW1 3 allows the selection of PNP or NPN signal This changes the type of other output signals all at once MDR stops after running for preset time by Run hold timer since the present sensor is cleared during product discharge MDR stops by stopping signal to CN4 2 a...

Page 30: ...r in the present zone from the sensor block until the sensor is cleared while pulling product in the present zone from the upstream RUN hold timer S S S S Present zone sensor ON OFF S S S S Timer to set the time to run the motor in the present zone from the sensor clear while discharging product to the downstream to ensure the product is completely discharged from the zone JAM timer Timer to set t...

Page 31: ...has some delay If failure arises by the delay input the error reset signal to multiple locations In case error signal reset is done by setting CN4 3 from OFF to ON MDR starts immediately when it is powered ON SW1 1 ON setting allows the error reset signal input SW1 2 allows the selection of manual or automatic recovery SW1 8 ON Error priority order in case of pulse output Priority order Type of er...

Page 32: ...ensor LED Zone Motor A sensor Zone Motor B MDR Zone Motor A MDR ON OFF ON OFF ON OFF RUN STOP RUN STOP ON OFF Time chart 1 2 Signals are transmitted through communication cable MDR B runs by the sensor timer Sensor in the zone is blocked MDR A in the zone runs by blocking the sensor in the zone Thereafter ZPA transfer is done to zone and that are connected by communication cable Transfer example C...

Page 33: ...RUN to CN4 3 of zone A signal from CN4 6 is output when Product 1 is arrived in zone Then turn OFF a signal to CN4 3 which is Motor B forcible RUN at the zone PLC controlled zone sensor Zone sensor HBV 609 zone CN4 6 output Sensor signal from zone PLC input PLC output CN4 3 input Motor B Forcible RUN Common 0V NPN PLC signal 24V PNP PLC signal Common 0V NPN PLC signal 24V PNP PLC signal PLC Settin...

Page 34: ... PLC input PLC output CN4 2 input Motor A ready to receive Common 0V NPN PLC signal 24V PNP PLC signal Common 0V NPN PLC signal 24V PNP PLC signal PLC Setting conditions SW 1 3 set to ON if signal from PLC is PNP set to OFF if signal is NPN SW 2 2 set to OFF signal output from sensor in zone SW 2 4 set to OFF Motor A ready to receive In case of downstream end zone Motor A Motor A PLC controlled zo...

Page 35: ... Signal input Signal output MDR starts and stops by the command signal from host control without using ZPA logic embedded in the card Refer to 7 8 Sensor output on page 29 Synchronization output Sensor output Motor A Motor B HBV 609 Technical documentation Host control mode 7 14 Host control mode Make sure surrounding machines won t be activated while commissioning Pay attention for conveyor mount...

Page 36: ...chnical documentation 8 Maintenance 8 Maintenance Safety precautions Advance preparation Check Product Installation Wiring Maintenance n o i t a r e p O l o r t n o C s n o i t a c i f i c e p S Original notice U1 4 ...

Page 37: ...tus LED MDR stop no error Low voltage fuse blow error Thermal overload error MDR unplugged error MDR runs Lock error Back EMF error 2 1 7sec SEN B Sensor B status LED Having product in zone No product in zone JAM error ON Blinking 1Hz Blinking 6Hz OFF Green OFF Red OFF Orange 0 9 8 7 65 4 3 2 1 0 9 8 7 65 4 3 2 1 0 9 8 7 65 4 3 2 1 0V SEN 24V SensorA Port Power A Port B 24V SEN 0V SensorB SPEED SE...

Page 38: ...ons are met Input error reset signal CN4 1 from OFF to ON Input forcibe RUN signal or set forcible Stop signal of the corresponding motor from OFF to ON MDR starts running with forcible RUN signal Supply voltage to driver is 15V or less for over a second Low voltage error Back EMF error MDR voltage over 40V is kept for 2 seconds or voltage over 60V is kept for 0 1 second MDR voltage less than 30V ...

Page 39: ...output Abnormal Normal ON OFF ON OFF Abnormal Normal Abnormal Normal When external reset signal higher than 18V is input LED and error output are reset at 0 3 seconds after injection and MDR is ready to run 40V 30V 24V MDR voltage 2 0sec 0 3sec 1 0sec 0 3sec Blinks 6Hz x 2 times 1 7 second OFF Duration becomes 0 1 second in case of voltage 60V or over Refer to the page for error conditions recover...

Page 40: ... Turning Stop Turning Stop MDR Integral motor 0 3sec 0 3sec 0 3sec Blinks 1Hz ON OFF Integral motor turns MDR runs and 0 3 second later LED and error output are reset MDR Integral motor 0 3sec Blinks 1Hz External reset signal External reset signal Error output STS green STS red ON OFF ON OFF ON OFF ON OFF Error output Error output Error output Abnormal Normal Abnormal Normal Abnormal Normal Abnorm...

Page 41: ...N OFF ON OFF External reset signal ON OFF ON OFF Blinks 1Hz Error output ON OFF ON OFF OFF OFF STS green SEN orange Discharges OFF Error output ON ON STS green SEN orange OFF OFF Discharges OFF Error output ON ON STS green SEN orange JAM error JAM timer preset time Present zone sensor ON OFF Downstream zone sensor OFF ON External reset signal input Safety precautions Advance preparation Check Prod...

Page 42: ...42 HBV 609 Technical documentation Speciﬁcations Speciﬁcations Original notice U1 4 ...

Page 43: ...iring side WAGO 231 302 026 000 2 0 2 5mm Max 10A WAGO 733 103 Control connector WAGO 733 106 M8 5P female connector Motor acceleration time 0 1s Speciﬁcations Specifications Safety precautions Advance preparation Check Product Installation Wiring Maintenance Inspection n o i t a r e p O l o r t n o C s n o i t a c i f i c e p S Applicable environment Original notice U1 4 PNP NPN transistor open c...

Page 44: ... 0 1 7 1 5 1 3 44 HBV 609 Technical documentation Speciﬁcations Specifications Safety precautions Advance preparation Check Product Installation Wiring Maintenance Inspection n o i t a r e p O l o r t n o C s n o i t a c i f i c e p S Original notice U1 4 Speed settings and Characteristics 29 2 26 8 24 4 22 0 19 5 17 1 14 7 12 2 9 8 7 3 225 7 4 0 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 0 2 4 6 8 1...

Page 45: ...ng Start Speed m min No loads Rating Tangential force N Rating Start Current A No loads Rating Start 45 HBV 609 Technical documentation Speciﬁcations Safety precautions Advance preparation Check Product Installation Wiring Maintenance Inspection n o i t a r e p O l o r t n o C s n o i t a c i f i c e p S Original notice U1 4 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 0 10 20 30 40 50 60 70 0 20 40 60...

Page 46: ... Start SW3 SW4 9 8 7 6 5 4 3 2 1 0 35 4 32 5 29 5 26 6 23 6 20 7 17 7 14 8 11 8 8 9 35 4 32 5 29 5 26 6 23 6 20 7 17 7 14 8 11 8 8 9 56 2 59 3 62 2 63 9 64 2 64 4 64 7 65 1 65 4 65 7 0 7 0 6 0 5 0 5 0 4 0 4 0 4 0 3 0 3 0 3 2 8 2 6 2 5 2 4 2 2 2 1 1 9 1 8 1 5 1 3 184 8 4 0 21m min 15 8m min 10 5m min 5 2m min 21m min 15 8m min 10 5m min 5 2m min 0 00 0 50 1 00 1 50 2 00 2 50 3 00 3 50 4 00 4 50 0 5...

Page 47: ... 8 7 6 5 4 3 2 1 0 125 9 115 4 104 9 94 5 84 0 73 5 62 9 52 5 42 0 31 5 125 9 115 4 104 9 94 5 84 0 73 5 62 9 52 5 42 0 31 5 18 0 18 9 19 9 20 4 20 5 20 6 20 7 20 8 20 9 21 0 0 7 0 6 0 5 0 5 0 4 0 4 0 4 0 3 0 3 0 3 2 8 2 6 2 5 2 4 2 2 2 1 1 9 1 8 1 5 1 3 59 0 4 0 74 7m min 56m min 37 3m min 18 7m min 74 7m min 56m min 37 3m min 18 7m min 0 00 0 50 1 00 1 50 2 00 2 50 3 00 3 50 4 00 4 50 0 10 20 30...

Page 48: ...dies PAE les Jourdies BP 323 74807 St Pierre en Faucigny Cedex France hereby declares that the product series Circuit board HBV 609 is an incomplete machine as defined in the EC Machinery Directive and therefore does not fully meet the requirements of this Directive Service entry is prohibited until the whole machine system in which it is incorporated is declared to be in compliance with the EC Ma...

Page 49: ...Technology for tomorrow www itoh denki com ITOH DENKI 490 Av des Jourdies P A E les Jourdies 74800 St Pierre en Faucigny France 0 0 P Amsterdam Tech Center Original notice U1 4 ...

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