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Operating manual

Automatic-diagnostic lead-acid battery
charger ADP 400(s) / 800

ELECTRONICS
RESEARCH
DEVELOPMENT

Litostrojska cesta 44/d, SI-1000 Ljubljana

T +386 (1) 514 18 00, F +386 (1) 514 18 04
[email protected], www.itaia.si

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Summary of Contents for ADP 400

Page 1: ...ng manual Automatic diagnostic lead acid battery charger ADP 400 s 800 ELECTRONICS RESEARCH DEVELOPMENT Litostrojska cesta 44 d SI 1000 Ljubljana T 386 1 514 18 00 F 386 1 514 18 04 info itaia si www itaia si ...

Page 2: ......

Page 3: ...TIONS AND HANDLING 6 2 3 1 Automatic diagnostic charging 7 2 3 2 Fast charging 7 2 3 3 Discharge charge 7 2 4 GUIDELINE FOR SAFE AND PROPER USE OF CHARGER 7 3 MAINTENANCE 8 3 1 CHECKING AND MAINTENANCE 8 3 2 SERVICING 8 3 3 TROUBLESHOOTING 9 3 4 SPARE PARTS 9 4 TECHNICAL DATA 10 4 1 ENVIRONMENTAL CONDITIONS 11 4 2 TRANSPORT AND STOCKING 11 4 3 DISPOSAL 11 5 CE DECLARATION OF CONFORMITY 11 6 WARRAN...

Page 4: ...sibility BEFORE MOUNTING AND CONNECTING THE DEVICE READ MANUAL CAREFULLY THE CONNECTING OF DEVICE MUST BE CARIED OUT BY QUALIFIED PERSONNEL WHEN CONNECTING DISCONNECT ELECTRICAL POWER DO NOT BLOCK ACCESS TO ELECTRICAL PARTS USED FOR EMERGENCY STOP CLEANING AND MAINTENANCE ALL METAL PARTS OF HOUSING MUST BE GROUNDED MAKE SURE THAT WATER DOES NOT GET IN TOUCH WITH PARTS UNDER VOLTAGE Connecting of t...

Page 5: ...is disconnected during the time of mounting and connecting Check the voltage presence with an instrument Check grounding connection Provide protection against touching the parts under voltage Qalified personnel Transport mounting connecting commissioning and maintenance of the device can only be preformed by personnel with job qualification and experience familiar with up to date safety standards ...

Page 6: ...F 386 1 514 18 04 info itaia si www itaia si Declaration of conformity The device complies with relevant European directives CE declaration of conformity Electromagnetic compatibility ULRS no 132 2006 Directive 2004 108 EC and its amendments Low voltage Directive ULRS no 27 04 Directive 2006 95 EC and its amendments ...

Page 7: ...ed switching modul which converts mains voltage into voltage suitable for battery charging Microcontroller supervises and controlls parameters for proper and safe charging for batteries Soft start functin eliminates glitches when beeing switched on Main features of switching moduls comparing to regular transformers are smaller dimensions lower mass up to 15 times less less heat disipation better r...

Page 8: ...when connecting clips to the battery When the charger is fully connected we can switch on the main switch Picture 1 Battery charger connection to battery Picture 2 Connecting more batteries For optimal result all batteries must be the same type age and condition 1 2 V 3 0 A I T A I A e l e c t r o n i c s N a p e t o s t 2 3 0 V A C F r e k v e n c a 5 0 6 0 H z N a z i v n a m o 4 0 0 W L e t o i...

Page 9: ...g blinking blinking Fast charging blinking Discharge charging blinking ACTIVITY STATE SOUND SIGNAL RED GREEN YELLOW Charging ON Maintenance ON SOUND SIGNAL RED GREEN YELLOW FALSE CONNECTION continuos sound signal blinking CHARGER FAULT interval sound signal ON ON BATTERY FAULT interval sound signal ON ON Table 1 Meaning of control lights and sound signals You can always check charging mode durring...

Page 10: ...aintenance state the same as in automatic mode We can always change to this mode by pressing the button After 10 seconds charger begins charging This charging technique is only recommended to use in rare occasion when time limit is short When using this mode frequently battery service life can be reduced 2 3 3 Discharge charge Discharge charge is best way to maintain optimal capacity and life serv...

Page 11: ...ate Shorten check intervals if required Maintenance personnel must be job qualified Maintenance contractor company must provide education and training Regular testing and checking must be exercised as described in this manual and local standards Any maintenance activity must be noted in the log 3 2 Servicing Servicing can only be done by authorised qualified personnel Keep servicing log Servicing ...

Page 12: ...rated Burned fuse Change battery Change fuse or call service Blinking red and green LED Poor battery connection Check battery connection Yellow LED is blinking Continuous sound signal False battery connection polarity Check polarity Never try to open or repair the charger yourself In case of burned fuse replace with same type and rating 3 4 Spare parts Parts to be changed must be replaced with ori...

Page 13: ...ltage AC 230 V Nominal power 400 W Temperatur range 20 C do 50 C Efficiency rate 92 Output voltage DC 6 30 V Max output current 15 A Max peak current 30 A Steering Microcontroler Battery connection clips D P 3 m 10 mm2 Mains connection D 10 m 3x0 75 mm2 Casing Aluminium IP protection IP 54 Size 210 x 220 x 100 mm Weight 4 kg ADP 800 12V 60A 24V 30A Nominal voltage AC 230 V Nominal power 800 W Temp...

Page 14: ...at device is not to be used for longer period store it in dry well ventilated place at room temperature 4 3 Disposal Lifetime of the device significantly depends on the way of use installation maintenance and the working conditions Production year is visible on the back side sticker Deteriorated or ruined device dispose to the place for industry electronic components disposal according to local re...

Page 15: ...ts Uradni list RS št 132 06 and complies with the requirements of the following standards SIST EN 60335 1 2003 A11 2004 A1 2005 Household and similar electrical appliances Safety Part1 SIST EN 60335 2 29 2004 Household and similar electrical appliances Safety Part2 SIST EN 61204 1999 Low voltage power supply devices d c output Performance characteristics and safety requirements SIST EN 60529 1997 ...

Page 16: ...xist in case of improper use or use in discordance to this manual in case of mechanical damage in case of consequential damage due to failure or damage of other devices in case of natural or environmental cause e g lightning discharge flooding fire etc if the device has been repaired by unauthorized personnel if there are unoriginal spare parts built in the device if there are changes made to the ...

Page 17: ...Notes ...

Page 18: ... ...

Page 19: ...V 1 0 rev 08 2011 ...

Page 20: ...Litostrojska cesta 44 d SI 1000 Ljubljana T 386 1 514 18 00 F 386 1 514 18 04 info itaia si www itaia si ...

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