GENERAL ENGINE MECHANICAL 6A – 3
2) Use the nozzle holder remover and the sliding
hammer to remove the nozzle holder together with
the holder bracket.
Nozzle Holder
Remover: 5-8840-2034-0
Sliding
Hammer: 5-8840-0019-0
3. Glow Plug and Glow Plug Connector (4JG2)
3a. Glow Plug and Glow Plug Connector (4JB1,
4JB1TC)
4. Rocker Arm Shaft and Rocker Arm
5. Push Rod
6. Cylinder Head
•
Loosen the cylinder head bolts a little at a time in
the numerical order shown in the illustration.
NOTE:
Failure to loosen the cylinder head bolts a little at
a time in numerical order will adversely effect the
cylinder head lower surface
.
CLEAN
•
Cylinder head bolts
•
Cylinder head
Carefully remove all varnish, soot and carbon to
the bare metal. Do not use a motorized wire brush
on any gasket sealing surface.
INSPECTION AND REPAIR
Make the necessary adjustments, repairs, and part
replacements if excessive wear or damage is discovered
during inspection.
•
Cylinder head gasket and mating surfaces for leaks,
corrosion and blow-by. If the gasket has failed,
determine the cause;
- Improper installation
- Loose or warped cylinder head
- Insufficient torque on head bolts
- Warped case surface
1. Cylinder head bolts for damaged threads or stretching
and damaged heads caused by improper use of tools.
CAUTION:
Suspected bolts must be replaced.
2. Cylinder head for cracks, especially between valve
seats and in the exhaust ports.
3. Cylinder head deck for corrosion, sand particles in
head and porosity.
6A-3-1.tif
6A-3-2.tif
Summary of Contents for NHR 4J Series
Page 1: ...WORKSHOP MANUAL NHR NKR NPR ENGINE 4J SERIES SECTION 6...
Page 2: ...MEMO...
Page 58: ...00 54 SERVICE INFORMATION Cooling System and Lubrication System N m kg m lb ft...
Page 60: ...00 56 SERVICE INFORMATION N m kg m lb ft 036LX003 tif...
Page 61: ...SERVICE INFORMATION 00 57 Engine Electricals N m kg m lb ft 0056 1 tif...
Page 62: ...00 58 SERVICE INFORMATION Engine Fuel N m kg m lb ft 0057 1 tif...
Page 63: ...SERVICE INFORMATION 00 59 Engine Mounting Bracket N m kg m lb ft 0058 1 tif...
Page 67: ...SERVICE INFORMATION 00 63 MEMO...
Page 325: ...6C 66 ENGINE FUEL MEMO...
Page 333: ...6D1 8 ENGINE ELECTRICAL MEMO...
Page 335: ...6D2 2 STARTING SYSTEM STARTING CIRCUIT 6D2 2 1 tif...
Page 347: ...6D3 2 CHARGING SYSTEM Generator 6D3 2 1 tif 6D3 2 2 tif...
Page 348: ...CHARGING SYSTEM 6D3 3 CHARGING CIRCUIT 6D3 3 1 tif...
Page 367: ...6D3 22 CHARGING SYSTEM MEMO...
Page 369: ...6D6 2 QOSII PREHEATING SYSTEM SYSTEM DIAGRAM QOS II Timing Chart 6D6 2 1 tif 6D6 2 2 tif...
Page 373: ...6D6 6 QOSII PREHEATING SYSTEM MEMO...
Page 375: ...6D7 2 QOSIII PREHEATING SYSTEM SYSTEM DIAGRAM QOS II Timing Chart 6D7 2 1 tif 6D7 2 2 tif...
Page 376: ...QOSIII PREHEATING SYSTEM 6D7 3 QOS III FLOW CHART 6D7 3 1 tif...
Page 377: ...6D7 4 QOSIII PREHEATING SYSTEM QOS III BLOCK CHART 6D7 4 1 tif...
Page 381: ...6D7 8 QOSIII PREHEATING SYSTEM MEMO...
Page 387: ...6E 6 EXHAUST GAS RECIRCULATION EGR SYSTEM MEMO...
Page 393: ...6F 6 ENGINE EXHAUST MEMO...
Page 406: ...No HGSTG WE 661 PRINTED IN JAPAN...