6A1 – 68 4JB1/4JB1T/4JB1TC/4JG2 - ENGINE
INSTALLATION
7. Camshaft and Tappets
•
Apply a coat of engine oil to the tappet and the cylinder
body tappet insert holes.
•
Locate the position mark applied at disassembly (if the
tappet is to be reused).
NOTE:
The tappet must be installed before the camshaft.
•
Apply a coat of engine oil to the camshaft and the
camshaft bearings.
•
Install the camshaft to the cylinder body.
Take care not to damage the camshaft bearings.
6. Oil Pump Assembly
•
Prepare a solution of 80% engine oil and 20%
molybdenum disulfide.
•
Apply and ample coat of the solution to the teeth of the
oil pump pinion.
•
Apply engine oil to oil pipe O-ring and insert the O-ring
in O-ring hold on cylinder block.
•
Install oil pump asm with oil pipe in cylinder block and
tighten fixing bolts to the specified torque.
Oil Pump Bolt Torque
N
∙
m (kg
∙
m/lb
∙
ft)
19 (1.9/14)
•
Tighten sleeve nut to the specified torque.
Sleeve Nut Torque
N
∙
m (kg
∙
m/lb
∙
ft)
25 (2.5/18)
5. Oil Pan Assembly
Above works refer to “OIL PAN” Section in this manual.
4a. Timing Belt
8) Camshaft timing pulley
7) Timing belt
6) Flange: injection pump pulley
5) Flange: camshaft pulley
4) Timing pulley lower cover
3) Timing pulley upper cover
2) Crankshaft damper pulley
1) Cooling fan assembly
Above works refer to “TIMING BELT (Belt Type)”
Section in this manual.
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Summary of Contents for NHR 4J Series
Page 1: ...WORKSHOP MANUAL NHR NKR NPR ENGINE 4J SERIES SECTION 6...
Page 2: ...MEMO...
Page 58: ...00 54 SERVICE INFORMATION Cooling System and Lubrication System N m kg m lb ft...
Page 60: ...00 56 SERVICE INFORMATION N m kg m lb ft 036LX003 tif...
Page 61: ...SERVICE INFORMATION 00 57 Engine Electricals N m kg m lb ft 0056 1 tif...
Page 62: ...00 58 SERVICE INFORMATION Engine Fuel N m kg m lb ft 0057 1 tif...
Page 63: ...SERVICE INFORMATION 00 59 Engine Mounting Bracket N m kg m lb ft 0058 1 tif...
Page 67: ...SERVICE INFORMATION 00 63 MEMO...
Page 325: ...6C 66 ENGINE FUEL MEMO...
Page 333: ...6D1 8 ENGINE ELECTRICAL MEMO...
Page 335: ...6D2 2 STARTING SYSTEM STARTING CIRCUIT 6D2 2 1 tif...
Page 347: ...6D3 2 CHARGING SYSTEM Generator 6D3 2 1 tif 6D3 2 2 tif...
Page 348: ...CHARGING SYSTEM 6D3 3 CHARGING CIRCUIT 6D3 3 1 tif...
Page 367: ...6D3 22 CHARGING SYSTEM MEMO...
Page 369: ...6D6 2 QOSII PREHEATING SYSTEM SYSTEM DIAGRAM QOS II Timing Chart 6D6 2 1 tif 6D6 2 2 tif...
Page 373: ...6D6 6 QOSII PREHEATING SYSTEM MEMO...
Page 375: ...6D7 2 QOSIII PREHEATING SYSTEM SYSTEM DIAGRAM QOS II Timing Chart 6D7 2 1 tif 6D7 2 2 tif...
Page 376: ...QOSIII PREHEATING SYSTEM 6D7 3 QOS III FLOW CHART 6D7 3 1 tif...
Page 377: ...6D7 4 QOSIII PREHEATING SYSTEM QOS III BLOCK CHART 6D7 4 1 tif...
Page 381: ...6D7 8 QOSIII PREHEATING SYSTEM MEMO...
Page 387: ...6E 6 EXHAUST GAS RECIRCULATION EGR SYSTEM MEMO...
Page 393: ...6F 6 ENGINE EXHAUST MEMO...
Page 406: ...No HGSTG WE 661 PRINTED IN JAPAN...