
ARMY TM 9-2815-254-24
AIR FORCE TO 38G1-94-2
SECTION II. TROUBLESHOOTlNG
3-2.
TROUBLESHOOTING PROCEDURES.
3-2.1.
Purpose of Troubleshooting Table. This section contains troubleshooting information for locating and Correcting
operating troubles which may develop in the engine. Each malfunction for an individual component unit or system
is followed by a list of tests or inspections which will help you to determine probable causes and corrective action
to take. You should perform tests/inspections and corrective actions in order listed.
This table cannot list all malfunctions that may occur, nor all tests or inspections and corrective actions. If a mal-
function is not listed or cannot be corrected by listed corrective actions. notify your supervisor.
NOTE
Before you use this table, be sure you have performed your PMCS.
Prior to performing troubleshooting procedures within this manual, per-
form your operator’s troubleshooting and the end item maintenance
manual troubleshooting procedures.
SYMPTOM INDEX
Malfunction
Engine Will Not Crank
Starter Operates But Engine Does Not Turn Over
Engine Cranks But Fails To Start
Engine Hard To Start or WiII Not Start
In Cold Weather
Engine Misfires or Runs Irregularly or
Stalls Frequently
Engine Does Not Develop Full Power
Engine Overheating
Excessive Oil Consumption
Low Oil Pressure
Excessive Fuel Consumption
Black or Gray Smoke
Blue Exhaust Smoke
Engine Knocks
Engine Makes Abnormal Noise
Engine Makes a Gas Leaking Noise
Detonation or Pre-Ignition
Battery Charge Ammeter Shows No Charge
When Batteries Are Low
Battery Charge Ammeter Shows Excessive
Charging After Prolonged Period
Troubleshooting
Procedures Page
Change 1 3-3
Summary of Contents for C-240PW-28
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Page 46: ...ARMY TM 9 2815 254 24 AIR FORCE TO 38G1 94 2 FIGURE 3 2 Water Pump 3 20...
Page 49: ...ARMY TM 9 2815 254 24 AIR FORCE TO 38G1 94 2 FIGURE 3 3 Fuel Filter Assembly 3 23...
Page 52: ...ARMY TM 9 2815 254 24 AIR FORCE TO 38G1 94 2 FIGURE 3 4 Fuel lnjectors and Piping 3 26...
Page 60: ...ARMY TM 9 2815 254 24 AIR FORCE TO 38G1 94 2 FIGURE 3 7 Fuel Feed Pump and Timer Assembly 3 34...
Page 61: ...ARMY TM 9 2815 254 24 AIR FORCE TO 38G1 94 2 FIGURE 3 8 Fuel Injection Pump Assembly 3 35...
Page 82: ...ARMY TM 9 2815 254 24 AlR FORCE TO 36G1 94 2 TABLE 3 1 Fuel Pump Test Specifications 3 56...
Page 98: ...ARMY TM 9 2815 254 24 AIR FORCE TO 38G1 94 2 FIGURE 3 39 Oil Piping 3 72...
Page 106: ...ARMY TM 9 2815 254 24 AIR FORCE TO 38G1 94 2 FIGURE 3 44 PCV Assembly 3 80 Change 2...
Page 109: ...ARMY TM 9 2815 254 24 AIR FORCE TO 38G1 94 2 FIGURE 3 45 Intake and Exhaust Manifolds 3 83...
Page 122: ...ARMY TM 9 2815 264 24 AIR FORCE TO 38G1 94 2 FIGURE 3 49 Alternator Assembly 3 96 Change 2...
Page 126: ...ARMY TM 9 2815 254 24 AIR FORCE TO 38G1 94 2 FIGURE 3 50 Front Gear Cover 3 100...
Page 129: ...ARMY TM 9 2815 254 24 AIR FORCE TO 38G1 94 2 FIGURE 3 52 Rocker Covet and Arms 3 103...
Page 137: ...ARMY TM 9 2815 254 24 AIR FORCE TO 38G1 94 2 FIGURE 3 60 Cylinder Head Assembly 3 111...
Page 185: ...ARMY TM 9 2815 254 24 AIR FORCE TO 38G1 94 2 FIGURE 3 107 Flywheel and Housing 3 159...
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Page 216: ...ARMY TM 9 2815 254 24 AIR FORCE TO 38G1 94 2 Section 111 MAINTENANCE LEVELTD PARAGRAPHS...
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Page 234: ...PIN 071752 002...