background image

T

he

 

reference

 

in

 

surface

 

TreaTmenT

International

Surface

Technologies

i s t s u r f a c e . c o m

20

DCM600 to 1800 - Instruction Manual

W

H

D

CALL 1-866-4-CAMFIL

30/30

®

www.camfil.us

24x24x2

Actual size: 23-3/8 x 23-3/8 x 1-3/4"

(59.4 x 59.4 x 4.4 cm)

R

AIRFLOW

MERV 8, MERV-A 8-A

ISO 

e

PM

10

 50%

(ISO 16890)

Air filter unit as to

flammability only

243A

30/30

®

R

GUARANTEED

30/30

®

R

AIRFLOW

Part No.

 049880-005

CALL 1-866-4-CAMFIL

30/30

®

R

GUARANTEED

U

L

R

LA

SS

IF

IE

D

C

US

C

GENERAL NOTES

:

1.

MEDIUM EFFICIENCY, MERV 8 PANEL PLEATED DISPOSABLE FILTER.

EFFICIENCY IS TESTED IN ACCORDANCE WITH ASHRAE 52.2-(LATEST REV).

ALSO CLASSIFIED AS MERV-A 8-A PER APPENDIX J OF SAME STANDARD.

PER ISO 16890, FILTER MEETS ISO ePM

10

 50% EFFICIENCY.

2.

AVAILABLE SIZES (NOMINAL): SEE TABULATION BLOCK

3.

SEE CAMFIL BULLETIN 1002 FOR OTHER FEATURES, CONSTRUCTION, AND

PERFORMANCE CHARACTERISTICS.

4.

FILTER THICKNESS 'D':

1" NOMINAL = 0.88" ACTUAL

2" NOMINAL = 1.75" ACTUAL

4" NOMINAL = 3.75" ACTUAL

5.

FILTER CLASSIFIED AS UL 900.

6.

MAX OPERATING TEMP: 200°F (93°C)

PERFORMANCE NOTES

:

1.

SEE TABULATION BLOCK FOR AIRFLOW CAPACITY.

2.

CAMFIL RECOMMENDS FILTER TO BE INSTALLED WITH THE PLEATS

RUNNING VERTICALLY, PARALLEL TO HEIGHT DIMENSION.

NOMINAL

SIZE

(inches)

ACTUAL (in.)

ACTUAL (mm)

AIRFLOW CAPACITY

(cfm)

CAMFIL MODEL NUMBER

H

W

H

W

12x12x1

11.50

11.50

292

292

350

054862-025

16x16x1

15.50

15.50

394

394

620

054862-012

20x10x1

19.50

9.50

495

241

485

054862-016

20x12x1

19.50

11.50

495

292

585

054862-019

20x14x1

19.50

13.50

495

343

680

054862-006

20x15x1

19.50

14.50

495

368

730

054862-008

20x16x1

19.50

15.50

495

394

780

054862-001

20x18x1

19.50

17.50

495

445

875

054862-020

20x20x1

19.50

19.50

495

495

970

054862-002

20x30x1

19.50

29.50

495

749

1460

054862-029

22x22x1

21.50

21.50

546

546

1175

054862-021

24x10x1

23.50

9.50

597

241

585

054862-022

24x12x1

23.50

11.50

597

292

700

054862-010

24x14x1

23.50

13.50

597

343

815

054862-026

24x16x1

23.50

15.50

597

394

935

054862-015

24x18x1

23.50

17.50

597

445

1050

054862-028

24x20x1

23.50

19.50

597

495

1165

054862-011

24x24x1

23.50

23.50

597

597

1400

054862-005

25x10x1

24.50

9.50

622

241

610

054862-023

25x12x1

24.50

11.50

622

292

730

054862-024

25x14x1

24.50

13.50

622

343

850

054862-007

25x15x1

24.50

14.50

622

368

910

054862-013

25x16x1

24.50

15.50

622

394

970

054862-004

25x18x1

24.50

17.50

622

445

1095

054862-017

25x20x1

24.50

19.50

622

495

1215

054862-003

25x25x1

24.50

24.50

622

622

1520

054862-014

12x12x2

11.62

11.62

295

295

500

402314-001

16x16x2

15.50

15.50

394

394

890

049880-019

16x25x2

15.50

24.50

394

622

1390

049880-022

18x18x2

17.50

17.50

445

445

1125

049880-024

20x10x2

19.50

9.50

495

241

695

049880-008

20x12x2

19.50

11.50

495

292

835

049880-007

20x14x2

19.50

13.50

495

343

970

049880-009

20x15x2

19.50

14.50

495

368

1040

049880-011

20x16x2

19.50

15.50

495

394

1110

049880-001

20x18x2

19.50

17.50

495

445

1250

049880-013

20x20x2

19.50

19.50

495

495

1390

049880-002

20x24x2

19.50

23.50

495

597

1665

049880-023

20x25x2

19.50

24.50

495

622

1735

049880-021

20x30x2

19.50

29.50

495

749

2085

402271-007

24x12x2

23.38

11.38

594

289

1000

049880-006

24x16x2

23.50

15.50

597

394

1335

049880-016

24x18x2

23.50

17.50

597

445

1500

049880-015

24x20x2

23.50

19.50

597

495

1665

049880-012

24x24x2

23.38

23.38

594

594

2000

049880-005

25x14x2

24.50

13.50

622

343

1215

049880-010

25x15x2

24.50

14.50

622

368

1300

049880-020

25x16x2

24.50

15.50

622

394

1390

049880-004

25x18x2

24.50

17.50

622

445

1565

049880-014

25x20x2

24.50

19.50

622

495

1735

049880-003

25x25x2

24.50

24.50

622

622

2170

049880-018

NOMINAL

SIZE

(inches)

ACTUAL (in.)

ACTUAL (mm)

AIRFLOW CAPACITY

(cfm)

CAMFIL MODEL NUMBER

H

W

H

W

16x25x4

15.38

24.38

391

619

1390

059413-022

20x16x4

19.38

15.38

492

391

1110

059413-004

20x20x4

19.38

19.38

492

492

1390

059413-003

20x24x4

19.38

23.38

492

594

1665

059413-023

20x25x4

19.38

24.38

492

619

1735

059413-021

24x12x4

23.38

11.38

594

289

1000

059413-002

24x16x4

23.38

15.38

594

391

1335

059413-011

24x18x4

23.38

17.38

594

441

1500

059413-009

24x20x4

23.38

19.38

594

492

1665

059413-008

24x24x4

23.38

23.38

594

594

2000

059413-001

25x16x4

24.38

15.38

619

391

1390

059413-005

25x20x4

24.38

19.38

619

492

1735

059413-006

25x25x4

24.38

24.38

619

619

2170

059413-010

25x29x4

24.38

28.38

619

721

2515

059413-007

oPtional HePa Filter -  sPeCiFiCations list

Summary of Contents for DCM 1200

Page 1: ...reference in surface treatment International Surface Technologies istsurface com www istsurface com Cartridge Dust Collectors TYPE DCM 600 900 1200 1800 Warranty Safety Operation Service Parts Access...

Page 2: ...intenance 6 GENERAL SAFETY RULES PERSONAL SAFETY UNIT USE AND 6 PERSONAL SAFETY 6 SPeCIFICATIONs 7 GENERAL DESCRIPTION 8 INSTALLATION AND START 8 INSTALLATION AND START UP CONT D 9 INSTALLATION AND ST...

Page 3: ...llers mufflers 22 Clogging system 23 Parts list fig a d1 d2 e 24 Parts list fig F sequential controller 25 Sequential controller specs installation 26 dimensions and size 27 1 0 Installing the DCT1000...

Page 4: ...ot responsible for damage to equipment after it leaves our warehouse 4 Check the equipment received and compare it with the parts you have received If any parts are missing contact the supplier you pu...

Page 5: ...e user in a variety of ways for purposes determined solely by the user No representations are intended or made as to the suitability or engineering balance of the combination of products determined by...

Page 6: ...ting and balance at all times BEFORE CONNECTING THE UNIT to an electric current make sure that the current is the same as that indicated on the identification plate of the collector An electric curren...

Page 7: ...che pRESSION DE TRAVAIL MAXIMUM WORKING PRESSURE 552KPa 80psi lb po2 SPeCIFICATIONs DESCRIPTION DCM 600 DCM 900 DCM 1200 DCM 1800 Cartridge number 2 4 Filtration sqft 562 562 1124 1124 Recycler 13 16...

Page 8: ...sealed Emit a pulse of non sealed cartridges could cause premature failure of the cartridges or reduce the effectiveness of dust The differential pressure indicator shows the difference in pressure be...

Page 9: ...ion is complete refer to the following alert and check the direction of rotation To check the direction of rotation turn on and turn off the engine quickly This will rotate slowly Look inside the slot...

Page 10: ...this may cause serious respiratory problems or death Identify materials to be removed by sanding and get a data sheet of the abrasive used If lead or other toxic material is removed by sanding HEPA f...

Page 11: ...the fan is on the value should be between 0 1 to 3 9 When the unit has new cartridges that value will be close to 0 1 and as and when the cartridge is clogged with dust that value will increase The el...

Page 12: ...value between 2 5 and 3 5 Low limit The value to which the cleaning will stop automatically value between 1 5 and 2 5 High Alarm Value must be reached to activate alarm High limit value 2 Low Alarm Va...

Page 13: ...Safety Data Sheet of the abrasive used Open the cartridge access door Remove the cartridge from the front When the cartridges are removed clean the inside of the dust collector Install the new cartrid...

Page 14: ...Sheet of the abrasive used No pulse is generated Check the pressure gauge if the reading is low check the adjustment of the regulator air supply and check that no supply valve is closed Check that th...

Page 15: ...for continuity Excessive pressure differential The valves do not pulsate properly The supply line gauge pressure differential may be blocked Check and clean The pipes and push in fittings may be block...

Page 16: ...ave a container under the trap to collect dust If you are equipped with a barrel under your dust collection open the lid and empty the barrel System for opening barrels Drain trap The Pamic filter pro...

Page 17: ...hen replacing the cartridge Put the spacer 1 on the top of the cartridge with the arrows pointing to the back insert the cartridge into the DCM above the two axles A centered it then turn each axle a...

Page 18: ...cleaning process The cleaning process is controlled by the DCT1000 Dust Collector Timer Controller which triggers a series of reverse pulses inside the cartridge to release exceeding dust buildup on...

Page 19: ...aintenance Cartridges Check for alarm signal and value displayed on the control panel 2 Replace cartridges as needed 4 monthly maintenance Ducting Check for leaks and wear replace as needed bi annual...

Page 20: ...597 1400 054862 005 25x10x1 24 50 9 50 622 241 610 054862 023 25x12x1 24 50 11 50 622 292 730 054862 024 25x14x1 24 50 13 50 622 343 850 054862 007 25x15x1 24 50 14 50 622 368 910 054862 013 25x16x1 2...

Page 21: ...The reference in surface treatment International Surface Technologies istsurface com 21 DCM600 to 1800 Instruction Manual optionnal hepa filter specifications list cont D...

Page 22: ...313 MOTOR 1 hp 120 V 600 616324 MOTOR 2 hp 575 V 900 616325 MOTOR 2 hp 480 V 616331 MOTOR 3 hp 575 V 1200 616332 MOTOR 3 hp 480 V 616340 MOTOR 5 hp 575 V 1800 616339 MOTOR 5 hp 480 V 2 610526 IMPELLER...

Page 23: ...e Technologies istsurface com 23 DCM600 to 1800 Instruction Manual Clogging system Clogging system DCM 600 900 Clogging system DCM 1200 1800 Electrical box Figure D1 Figure D2 Figure E Figure F 1 1 2...

Page 24: ...100VA 4 616933 FUSE 5 616744 CONNECTOR 2269 STOCK DESCRIPTION 6 616572 CABLE 14 3 SJOW 7 616741 CONNECTOR 2524 8 616575 CABLE 14 3 SOOW 9 324571 POLYURTHANE TUBING 1 4 STOCK DESCRIPTION 7 630690 ADAP...

Page 25: ...90 1 8 STOCK DESCRIPTION 4 616770 sealed connector 3 8 5 616535 WATERPROOF cAble 3 8 6 608572 GOYEN VALVE 1 8 120V Figure F parts list figure F sequential controller Sequential controller DCT 1000 dus...

Page 26: ...quire no external inputs and can be used depending on demand through the use of the functionality of cycle time For on demand applications the pressure modules DCP100A 200A optional can be used to enj...

Page 27: ...and maintenance connectors and fuses were left unprotected The design of the open framework of the DCT1000 requires an enclosure that meets the appropriate safety and local code requirements For opti...

Page 28: ...The common solenoid and L2 are connected internally The contacts of the switches connected to the control inputs at the top of the table above should be isolated and only connected to the appropriate...

Page 29: ...onnecting multiple tables timer The two control panels master and slave can have up to 22 channels each The system can be expanded up to 255 channels using master and slave controller cards The DCT100...

Page 30: ...of operating with a continuous cleaning cycle It can be initialized by placing a jumper between the input and the common limit High or by omitting the manual entry of the connection of the ordinary Th...

Page 31: ...side of the module then gently remove the module from the master controller circuit By inserting the module the following procedure should be observed to ensure proper installation Examine the bottom...

Page 32: ...tors Insertion force can damage the connectors Properly aligned the module clicks into place 1 3 5 Maintenance of DCP The pressure module should require very little maintenance in normal operation How...

Page 33: ...user may select either continuous cleaning on demand cleaning or off This switch is supplied factory wired as shown in Figure 4 The switch has a front and rear section The front section consisting of...

Page 34: ...tween one second and 255 seconds The factory default is 10 seconds The display will show the current time off setting when the time off setup mode is entered The value may be changed using the Up and...

Page 35: ...Time Cycles Setup mode 2 9 Down Time Cycles min The Down Time Cycles setup will select a value between zero and 255 minutes The factory default is one minute Selecting zero will disable the operation...

Page 36: ...the triac switch is on This allows a visual correlation between the channel being pulsed and the operation of the solenoid 3 4 Comm Check Indicator The Comm Check Indicator can be found in the upper...

Page 37: ...ill only appear when the master controller is used in conjunction with a slave board Make sure the control cable used in the daisy chain interface is properly shielded from noise Err 4 The master cont...

Page 38: ...voltage circuitry Demand Cycle Mode A process in which the run mode is enabled through the on board pressure module or an external switch such as the Dwyer Photohelic Euro Connector A caged connection...

Page 39: ...R MODULES SLAVE CHANNEL EXPANDER sOLeNO DS ENTR E LIGNE MASTER CONTROLLER INPUT MUST NOT BE CONNECTED normally open contacts CONNECTIONS 4 20mA Series DCP100A 200A Pressure Modules Specifications Inst...

Page 40: ...mA circuit is isolated from ground and other signals The alarm relay contacts are isolated normally open contacts Pressure connections may be made to the stepped hose barbs with either 1 8 or 3 16 I D...

Page 41: ...t the limit to the desired setting Pressing both Up and Down buttons simultaneously and holding for about four seconds will restore the factory default 2 3 High Alarm Setup The operation of the High A...

Page 42: ...the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY I...

Page 43: ..._ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ TEL NUMBER __ __ __ __ __ __ __ __ __ __ FAX NUMBER __ __ __ __ __ __ __ __ __ __ PURCHASE FROM __ __ __ __ __ __ __ __ __...

Page 44: ...d the solvent recycling industry mission IST is dedicated to being an innovative and trusted supplier in the conception fabrication and distribution of surface treatment equipment and recycling equipm...

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