isel automation GFV 102/62 Operating And Maintenance Instruction Manual Download Page 1

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Operating and Maintenance Instruction

B.2745xx/2002.04/E

Order-number: _________________

Serial-number:__________________

isel

flat bed installation

Summary of Contents for GFV 102/62

Page 1: ...4 33 GFV 44 73 GFV 68 52 GFV 102 62 GFV 142 102 GFV 142 162 GFV 142 232 Operating and Maintenance Instruction B 2745xx 2002 04 E Order number _________________ Serial number __________________ isel flat bed installation ...

Page 2: ...el machines and controllers are CE compliant and are marked accordingly Any other machine parts and components subject to the CE safety guidelines may not be commissioned unless all relevent standards are fulfilled iselautomation shall not accept any liability for any modifications on the device by the customer The limit values specified in the Certificate of Conformity only apply to the original ...

Page 3: ... requirements 8 5 2 Transportation 9 5 3 Setting up 9 5 4 Enclosure 10 5 5 Wiring 10 6 Commissioning 11 6 1 Preliminary notes 11 6 2 Cover interlocking 12 6 3 Operating console 13 6 4 Activating the software 14 6 5 Operating modes 15 7 Accessories 16 8 Cleaning maintenance 18 9 Interferences 20 10 Technical data 21 11 Appendix 22 Certificate of conformity ...

Page 4: ...for many hours As a requirement for your work you need basic knowledge in CNC technology and PC application a computer and the control electronic an electrical outlet and some creativity Please take note of this short instruction now so that you set up the installation properly can work surely quickly and effectively keep away dangers of persons and thus exploit the full potential The explanations...

Page 5: ...l plants min 10 C max 40 C The machine is suitable for milling drilling cutting engraving dosing measuring positioning and many similar uses You can attach the most different suitable machining tools or measuring instruments appropriate to the above above mentioned applications Suitable processing materials are aluminium PVC wood glass printed circuit board materials a o Materials releasing gases ...

Page 6: ...t the power unit it interrupts the voltage supply for the power electronics and to the main spindle drive Expert and trained personnel may only handle the key operated switch since an increased injury danger exists in test operation Please keep the replacement key under lock and key The persons who control the machines must be 18 years old All persons particularly under eighteen years must be cons...

Page 7: ...ng console Triangular key for unlocking the hood switch Penguin II 19 data terminal including 14 or 17 monitor keyboard power cable cable tubing with penguin connecting cables power unit CNC servo controller safety circuit module SK module with power supply unit ISELDRV machine driver REMOTE machining software and this operating and maintenance instruction Please refer to you delivery note for the...

Page 8: ...s Thus you must keep approx 50 to 60 cm of free space in addition Dimensions and spacial requirements Model B T H X GFV 44 33 760 1010 1750 2300 GFV 44 73 1160 1010 1750 2300 GFV 68 52 1410 1260 1880 2480 GFV 102 62 1810 1410 1880 2480 GFV 142 102 2210 1810 1880 2480 GFV 142 162 2210 2410 1880 2480 GFV 142 232 2210 3110 1880 2480 Penguin without feet 550 675 1380 Dimensions in mm Consider the tota...

Page 9: ...tion please ensure that the voltage supply and connection cables are not damaged Remove all cables before any transportation or transport machine and penguin simultaneously e g on one pallet Above all always keep the three triagular key outside of the machine during transport 5 3 Setting up Ex works the worktable and all axes are exactly aligned right angled Never loosen the fastenings of the axes...

Page 10: ... loosen the two nuts and the threaded rod If you pull out the rod the cover can be completely removed as one part up to the size of 102 62 At larger machines the cover consists of several parts Without cover the machine must never be put into operation 5 5 Wiring The CNC machine is driven by an IBM compatible computer and power electronics for the motors Integrated into one control cabinet Penguin...

Page 11: ...iece zero point unrestrictedly via software offset Stickers on the machine identify the axes Please read the manual of the iseldrv exe driver if you must modify the configuration of the coordinates Contact our technical service in case of questions Reference point and home position Ex works the reference point of the machine machine zero point and the home position are pre set to the corner on the...

Page 12: ...cally the machine must be in the home position reference point in order to open the cover An exception is if the machine is in the test mode or you bypassed the safety function using the triangular key The spindle can turn only if the cover is interlocked exception in the TEST mode For special occasions if a switch is defective or in case of a power failure etc you can open the cover bolting devic...

Page 13: ... Ã Ã Ã Ã START continues a stopped movement The machine continues exactly at the place where it was interrupted by the STOP key if machining was not completed via software Ä Ä Ä Ä Ä STOP stops the current program immediately and remains at the present program location The machine remains powered up and the cover is locked Å Å Å Å Å ACKNOWN switch in the TEST operation mode and while moving the axe...

Page 14: ...vo servo ini Enter drv and return The driver prompts you to power up the machine press the POWER button Next start the machining software REMOTE ISY etc provided that the programs are already installed As a example Start the REMOTE program by changing to the c remote directory and enter remote Alternatively you can also use a batch file refer to the REMOTE machining examples manual Please refer to...

Page 15: ... opening the cover After closing the cover is automatically locked again Test For testing and checking you can run the machining program with the cover open if you turn the key operated switch to the right test mode Now the program is only processed for the time the ACKNOWN key is pressed The test operation has no influence on the machine it remains powered up Injury hazard This key may only be us...

Page 16: ... 11 frequency converter 1 100 W 0 15 000 r p m Spindle motor MA 4 11 frequency converter 1 100 W 0 6 000 r p m Kress processing machine 900 W 8 000 20 000 r p m Exhaust system Industry vacuum cleaner Engraving spindle Engraving basis Spraying cooling device coolants Grease gun 19 Penguin II data terminal including 17 monitor mains cable and cable tubing with connecting cables Penguin machine Compl...

Page 17: ...y to apply the refrigerant The compressed air is enabled by the maintenance unit for compressed air The entrance air pressure of the maintenance unit can be 4 to 10 bars The maximum permissible pressure of the spraying device is 7 bars Partially the working pressure is far below Tool changer The tool changer with 4 5 and or 10 tool positions is connected ex works and ready for immediate use The wo...

Page 18: ...the drillholes that also serves as access to a lubricating nipple Ex works the guideways and drive shafts are equipped with long term lubrication Depending on the strain put on them you should lubricate the guideways and drive shafts approx every 500 1 000 operating hours Use normal roller bearing grease for this purpose If you are lubricating with oil then do this every 100 200 operating hours In...

Page 19: ...ss to the lubricating points The Y axis is built up as the Z axis Grease on the right and on the left side through the lubricating nipples If you loosen the incoming feed tubes to the right in the cable duct in order to obtain better access to the lubricating nipple you must also tighten them up again afterwards With the X axis the linear driving mechanism is located on the work top Remove the pla...

Page 20: ...protection of the Check fan in the controller power stage is active Check slots in the bottom plate LED Temp lights Power stage is defective Change power stage send in Connector has loosened Check connector at the controller output and at the motor Cable break Replace cable Processing machine spindle Not enabled by the software Enable via software does not work Rotary switch at that machine is Swi...

Page 21: ...ing ranges in mm Template X axis Y axis Z axis Max w height Weight approx kg GFV 44 33 330 440 160 200 130 GFV 44 73 730 440 160 200 200 GFV 68 52 680 520 220 240 450 GFV 102 62 1020 620 220 240 500 GFV 142 102 1420 1020 220 240 800 GFV 142 162 1420 1620 220 240 820 GFV 142 232 1420 2320 220 240 850 the weight varies depending on accessory with package Sound pressure level varies depending on the ...

Page 22: ...22 isel flat bed installation GFV 11 Appendix ...

Page 23: ...23 isel flat bed installation GFV ...

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