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VIII. MAINTENANCE

43

3. COOLANT LEVEL

WARNING: Never remove the radiator cap
during or just after operation. The water
in the radiator is very hot and highly pres-
surized, so it may cause burns. Allow the
engine to cool down sufficiently before
inspecting coolant level.

a. Open engine hood.

2

1

(1) Hood

(2) Hood lock

Pull the hood lock to arrowed direction, and open with
supporting side hood by another hand.

㪙㫆㫋㫋㫆㫄㩷㫆㪽㩷㫋㪿㪼㩷㪽㫀㫃㫃㪼㫉㩷㫅㪼㪺㫂

Open the hood and remove the radiator cap. Make
sure that the level of water is at the bottom of the filler
neck. If the level is lower, replenish with water up to
the specified level.

CAUTION: Tighten the radiator cap se-
curely, or hot water may gush out through
the cap, which is very dangerous.

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Summary of Contents for SXG216

Page 1: ...ISEKI DIESEL RIDING MOWER LAWN MOWER MOWER DECK COLLECTOR SXG216 SCMA40 SBC402X ...

Page 2: ...Y INSTRUCTIONS Essential items which you should observe while operating the lawn mower TECHNICAL INSTRUCTION Items which are necessary to operate adjust and service the lawn mower properly Before starting to operate the lawn mower for the first time you should read this operation manual thoroughly and carefully until you are sufficiently familiar with the operation of the lawn mower in order to do...

Page 3: ...R SALE CARE 28 III SPECIFICATIONS 29 LAWN MOWER IV NAMES OF MAJOR COMPONENTS 31 V CONTROLS AND METERS 32 1 CONTROL PANEL 32 1 1 STARTER SWITCH 33 1 2 THROTTLE LEVER 33 1 3 MONITOR LAMP ARRAY 33 1 4 PTO LEVER 33 1 5 HOURMETER 34 1 6 HEADLIGHT SWITCH 34 2 FENDER WING PANEL 34 2 1 MOWER LIFT LEVER 34 2 2 FUEL GAUGE 34 3 CONTROL PEDALS 34 3 1 MASTER BRAKE PEDAL 34 3 2 HST FORWARD TRAVEL PEDAL 34 3 3 H...

Page 4: ... AND CLEANING OF AIR INTAKE OPENINGS 51 21 CLEANING OF THE RADIATOR 51 22 COOLANT REPLACEMENT 51 23 INSPECTION OF FUSES AND WIRING 52 24 MAINTENANCE OF HYDRAULIC SYSTEM PARTS 52 25 INSPECTION OF SAFETY SWITCHES 53 26 FILLING DIAGRAM 54 27 PERIODICAL INSPECTION TABLE 55 28 WASHING THE MACHINE 56 29 MAJOR CONSUMABLES LIST 57 IX STORAGE 59 X TROUBLESHOOTING 61 1 ENGINE 61 2 MASTER BRAKE SYSTEM 63 3 L...

Page 5: ...3 DETACHING THE LOW DUMP COLLECTOR WITH MANUAL DUMP 83 4 ATTACHING THE LOW DUMP COLLECTOR WITH MANUAL DUMP 84 III COLLECTOR OPERATION 85 1 BEFORE OPERATION 85 2 ADJUSTING THE GRASS LIMIT SENSOR 85 3 INSPECTION BEFORE OPERATION 85 4 OPERATION OF COLLECTOR WITH ASSIST CYLINDER 85 5 OPERATION OF MANUAL COLLECTOR 86 IV INSPECTION AND MAINTAINANCE OF MAJOR PARTS 87 1 FILLING DIAGRAM 87 2 PERIODICAL INS...

Page 6: ...otect themselves and others from serious injury Do not operate the lawn mower while you are under the influence of alcohol or drugs 1 5 Understand how to properly and safely operate and maintain the lawn mower Seek and obtain practical instruction on how to operate and maintain the lawn mower properly 1 6 Be sure to use necessary protective devices such as headgear safety glasses safety shoes ear ...

Page 7: ... periodically If not this may not only shorten the lawn mower s service life but also make safe and efficient operation impossible 1 10 Never use the lawn mower out of normal us age even if it is not mentioned at this operation manual ...

Page 8: ...attached and functioning properly 2 6 Start the engine from the operating or desig nated starting position 2 7 Before starting the engine make sure that ev erything is safe around the lawn mower and put the traction drive in neutral set parking brake and disengage the cutting unit s Otherwise unexpected accidents may occur 2 8 Start the engine with the starter switch only Never attempt to start th...

Page 9: ...l to ask your dealers about machine balance Always follow their advice 2 15 Keep in mind that the operator or user is re sponsible for the accidents or hazards caused by the lawn mower to other people or their property 2 16 Inspect the lawn mower for wear or damage Replace any worn or damaged parts 2 17 Especially before starting the mower be sure to perform advised preoperation inspections especi...

Page 10: ...get on or off the lawn mower while it is travelling 3 6 Do not mow on wet grass The lawn mower may slide 3 7 Slow down before turning the lawn mower Turning at high speed may cause the lawn mower to turn over 3 8 Look down and behind you and ensure a clear path before you move the lawn mower backward 3 9 Do not mow while moving backward unless it is absolutely necessary 3 10 Never operate the lawn...

Page 11: ...he discharge cover to open resulting in scattering of grass and stones which is very dangerous 3 20 Never allow grass or leaves to accumulate around heated parts such as the engine and the muffler or this may cause a fire 3 21 Before moving the lawn mower to another place be sure to stop the mower blades and lift up the mower deck Otherwise they may hit stones and scatter them around which is very...

Page 12: ...ng area for another ride and be run over or backed over by the lawn mower 3 29 Before stopping the engine be sure to lower the mower deck onto the ground apply the parking brakes and turn the PTO lever to the OFF position 3 30 Before leaving the operating position of the lawn mower for any reason always do the following Stop the lawn mower on level ground Stop the cutting unit s disengage PTO and ...

Page 13: ...ons A slope angle of 12 s specified with the lawn mow ers equipped with the attachments mentioned respectively The lawn mower is not equipped with any attach ments or a cabin than a standard mower deck and collector The lawn mower is equipped with a standard mower deck and collector Grass catchers and other attachments can change the stability of the lawn mower When your lawn mower is equpped with...

Page 14: ...ng the lawn mower on a slope 5 DRIVING ON PUBLIC ROADS 5 1 This lawn mower cannot be driven on a public road without authorization by a local goverment agency etc Therefore it may be illegal for the lawn mower not only to travel on but also to cross a public road 5 2 When transporting the lawn mower on a public road load it on a truck 6 LOADING ONTO OR UNLOADING FROM A TRUCK 6 1 When loading the l...

Page 15: ... tachments or a cabin than a standard mower deck and collector The lawn mower is equipped with a standard mower deck and collector 7 WHEN FILLING WITH FUEL DANGER Fuel is highly flammable and explosive Take the following precautions 7 1 Do not add or drain fuel indoors while smok ing or near a source of flame 7 2 Do not remove the fuel tank cap or add fuel to the tank while the engine is running o...

Page 16: ...t with the rim of the fuel tank or fuel container opening until you have completed fuelling 8 MOUNTING AND DISMOUNTING OF THE MOWER DRIVE SHAFT The mower gear box is driven through a drive shaft with universal joints from the lawn mower When connecting or disconnecting the shaft follow the next instructions 8 1 Lower the mower deck onto the gournd stop the engine draw the engine key and apply the ...

Page 17: ...ated parts cool down sufficiently to avoid burns 9 8 Never remove the radiator cap while the engine is hot or running Wait until the engine cools down and then relieve the radiator pressure by releasing the radiator cap Carelessly pour ing cooling water into the heated radiator can cause serious damage to the radiator and the engine Careless removal of the radiator cap can cause serious injury bec...

Page 18: ...f any hydraulic fluid is injected accidentally into the skin it must be removed within a few hours by a doctor familiar with this type of injury 9 18 Never allow grass or leaves to accumulate around heated parts such as the engine and the muffler or this may cause a fire 9 19 Replace any worn or damaged parts with the manufacturer s recommended parts 9 20 To reduce the fire hazard keep the engine ...

Page 19: ...amaged or worn parts should be replaced with ISEKI genuine spare parts Unauthorized parts may cause breakdown of the lawn mower accidents and ISEKI warranty to expire 9 28 Keep all fasteners tight especially those that hold the cutting means s 9 29 Check that all safety devices are in place and operating properly Parts code of blade Punched ID SCMA 40 Left 8670 306 001 20 I 8670 A Right 8670 306 0...

Page 20: ...es 2 The battery should be inspected before starting the engine Be careful not to touch the elec trolyte makes contact with the skin or clothing wash it off immediately with water and then consult a doctor 3 When replacing or inspection the battery stop the engine and turn the main switch off or electrical parts may be damaged or unexpected accident may occur 4 When disconnecting the battery cable...

Page 21: ...e to remove the ignition key to prevent unexpected accidents caused by engine start ing by untrained persons or children 12 4 When storing the lawn mower with the mower deck attached be sure to lower the mower deck on the ground Otherwise manipulation of the lift lever by untrained person or children may cause unexpected accidents 12 5 Store the lawn mower in a place provided with sufficient illum...

Page 22: ...l before storing the lawn mower in any enclosure 13 4 Before storing the lawn mower for long period of time disconnect the battery cables to pre vent them in case they are gnawn by rats from causing a short circuit which may lead to a fire When disconnecting the battery disconnect the negative cable first while connecting the positive cable first when connecting the battery Wrong order of disconne...

Page 23: ...ing labels are stuck on the machine and mower deck You should of course read the caution instructions in the manual But never fail to read the labels on the machine and mower deck as well Their respective code numbers are also mentioned below so order them from your dealer if any of them are lost or damaged On the machine ...

Page 24: ... 1705 904 002 10 a Avoid sparks and flames b Wear a eye protection gear c Keep battery out of reach of children d Beware of sulphuric acid e Beware of explosion f Read the manual thoroughly Handle the battery carefully Improper handling of the battery may lead to explosion Never short the poles Keep away from sparks or flames When charging or using provide sufficient ventilation Watch out when us ...

Page 25: ...902 007 00 Start engine only with key from seat 9 Radiator caution label Code No 1705 902 008 00 Hot pressurized system Do not open cap while radiator is hot 10 Battery disposal label Code No 1728 903 003 00 NOTE Disposal of battery Do not throw away a battery to the garbage can Recycle it with observing the law of your community ...

Page 26: ...hey are hot 2 Danger label Code No 2500 901 014 30 Stay clear of the mower blades while the engine running 3 PTO label Code No 8654 901 002 00 Stay clear of the PTO shaft while the engine running 4 Maintenance label Code No 1593 901 015 00 Shut off the engine and remove the starter key before performing maintenance or repair work ...

Page 27: ...e off with soft cloth If any of them are torn or lost order new labels from your dealer A new label should be placed in the same place where the old one was located When sticking on a new label clean the place to enable the label to stick and squeeze out all air bubbles trapped under it When replacing a part with a caution label stuck on a new caution label should also be ordered ...

Page 28: ...ay clear of the collector frame while the container dumping 2 Discharge label Code No 8595 901 005 00 Stay away of the discharge opening of the mower deck because stones or other hard objects ejected from the mower may hit you 3 Maintenance label Code No 1593 901 015 00 Shut off the engine and remove the starter key before performing maintenance or repair work ...

Page 29: ...sult with your dealer identifying the model and serial number of your machine Machine 1 Model name and serial number 2 Engine model name and serial number Model Type with seat SXG216H E42 SE42 Mower deck 3 Model name and serial number Collector SBC402X 4 Model name and serial number Model Type Manual dump Hydrauric dump SBC402X LE4 LAE4 II WARRANTY AND AFTER SALE CARE ...

Page 30: ...mm 48 in Wheel Tread Front 767 mm 30 2 in Rear 790 mm 31 1 in Driving system 2WD Steering system Manual steering Brake system Wet disk brake No of Brake 1 Before dif Tyre size Front 16 x 6 50 8 Rear 20 x 8 00 10 PTO Mid 2367 min 1 rpm PTO Clutch Belt tension clutch Minimum ground clearance Machine 135 mm 5 3 in Mower lift 135 mm 5 3 in Seat OPT STD MOWER DECKS Model SCMA 40 Type Rotary mower Cutti...

Page 31: ...m Attached machine overall width 980 mm Attached machine overall height 1375 mm 1000 mm Attached machine Weight 48 kg 50 kg Container capacity 320 liters Height of dump 600 mm Dumping method Manual Hydraulic cylinder No of cylinder 0 1 Piston cylinder Dia x stroke 20 x 40 x 150 mm Full censor system limit switch No of safety switch 1 ...

Page 32: ... 4 Mower lift lever 5 PTO lever 6 Collector dump switch LAE TYPE 7 HST forward travel pedal Forward control IV NAMES OF MAJOR COMPONENTS 8 HST reverse travel pedal Reverse control 9 Master brake pedal 10 Throttle lever 11 Shooter 12 Headlight 13 Fuel tank cap 14 Cleaning lever ...

Page 33: ...SXG 32 1 CONTROL PANEL 2 1 3 5 6 4 1 Starter switch 4 PTO lever 2 Throttle lever 5 Hourmeter 3 Monitor lamp array 6 Headlight switch V CONTROLS AND METERS ...

Page 34: ...s over heated IMPORTANT When the engine coolant is over heat ed the monitor lamp is lit and at the same time the buzzer sounds while the PTO lever is in the ON posi tion The buzzer turns off when the PTO lever is shifted to the OFF position When the monitor lamp is lit shift the PTO lever to the OFF position decelerated the engine to idling and wait until the lamp turns off When the lamp turns off...

Page 35: ... machine be sure to lower the mower deck to the ground 2 2 FUEL GAUGE The gauge indicates the fuel level 3 CONTROL PEDALS 1 3 4 2 1 Master brake pedal 3 HST forward travel pedal 2 Parking lock pedal 4 HST reverse travel pedal 3 1 MASTER BRAKE PEDAL The lawn mower stops travelling by depressing this pedal 3 2 HST FORWARD TRAVEL PEDAL Depress this pedal and the lawn mower starts moving forward Forwa...

Page 36: ...t the operator s seat consult your dealer with out fail 4 2 HEIGHT ADJUST DIAL 60 1 2 1 Height adjust dial 2 Height adjust indicator Height adjust dial could adjust the height of lowest postion of mower deck Turn the dial forward the height of lowest posi tion would be low Turn the dial backward the height of lowest postion would be high IMPORTANT In case of using the height adjust dial only cutti...

Page 37: ...ng around the lawn mower Tyre inflation Exterior parts broken or deformed covers or the like Oil leakage engine oil transmission oil fuel etc Inspection and cleaning of air intake port Inspection of engine oil level Inspection of coolant level Inspection of fan belt Inspection of fuel level Inspection of fuel filter Inspection of transmission oil level Inspection of front and rear wheel tightening...

Page 38: ...started 1 Operator s seat 3 Brake pedal 2 PTO lever 4 Throttle lever a Close the engine hood securely and sit in the op erator s seat properly b Shift the PTO lever to the OFF position c Depress the brake pedal fully d Insert the starter key into the starter switch and turn the key to the ON position O Make sure that the charge lamp and oil pressure lamp are both lit VII OPERATION 3 1 2 Monitor ar...

Page 39: ...ystem Refer to page 41 j When the engine starts let the engine idle at half throttle position for about 5 minutes at least IMPORTANT Never turn the starter switch to the START position after the engine starts or the starter motor will be damaged Insufficient idling time will cause poor lubrication of the engine due to high viscosity of engine oil which will lead to a shorter service life of the en...

Page 40: ...ing become sufficiently fa miliar with the operation of the machine be sure to operate it in a place spacious and flat without obstacles and having an unobstructed view and confirm the func tioning of each control Check the place to mow for bumps ditches mounds steps slopes inclina tion softness pools etc ahead of time to avoid accidents such as turnover fall side sliding of the machine a Start th...

Page 41: ...edal abruptly or lawn mower will dash forward which is very dangerous Before changing travelling directions be sure that the lawn mower has stopped travelling completely When reversing be sure of the safety con ditions behind the lawn mower Excessive handling operation and sudden starting and stopping cause reduction for life span of HST 5 STOPPING a Release the HST pedal b Turn the throttle lever...

Page 42: ...properly d Draw it again Make sure that the oil level is be tween the upper and lower limits 1 2 1 Engine 2 Oil level gauge VIII MAINTENANCE 3 2 1 1 Oil level gauge 2 Upper limit 3 Lower limit 1 2 1 Engine 2 Filler cap e If the level is lower than the lower limit replenish through the engine oil filler to the upper limit with the same kind of oil as that in the engine Engine oil cap should be remo...

Page 43: ...er when you need to change the transmission oil 2 3 AIR BLEEDING Never fail to bleed air after replacing the HST oil a Check oil level b Place machine drive axle on jack stands with wheels off floor c Start engine and operate at low idle speed d Repeat depressing forward and reverse pedals e When machine starts to move increase engine speed f Repeat quick starts and panic stops until transaxle giv...

Page 44: ...nt level a Open engine hood 2 1 1 Hood 2 Hood lock Pull the hood lock to arrowed direction and open with supporting side hood by another hand 㪙㫆㫋㫋㫆㫄㩷㫆㪽㩷㫋㪿㪼㩷㪽㫀㫃㫃㪼㫉㩷㫅㪼㪺㫂 Open the hood and remove the radiator cap Make sure that the level of water is at the bottom of the filler neck If the level is lower replenish with water up to the specified level CAUTION Tighten the radiator cap se curely or hot w...

Page 45: ... filler 5 AIR CLEANER a The air cleaner is held on the engine with the rubber band Untie this band and pick up the air cleaner by hand 1 2 1 Air cleaner 2 Rubber band b Pinch off the vacuum valve to eject the dust ac cumulated inside When the dust is wet wipe it off with dry cloth 2 1 1 Vacuum valve 2 Element c Remove the hook Draw the element out of the air cleaner d Dust it off by patting lightl...

Page 46: ...ary to start the engine 7 INSPECTION OF FUEL HOSES Check the fuel hoses for cracks and fuel leak after every 100 hours of operation A damaged hose should be replaced with a new one 8 FAN BELT WARNING Before checking the fan belt stop the en gine and remove the starter key without fail Wait until the engine and accessories cool down completely to prevent burns The fan belt is accessible from the ri...

Page 47: ...s expanded correctly Be sure to tighten the lock nuts securely after adjustment 1 Adjusting bolt 2 Lock nut IMPORTANT When the belt is extremely expanded or has any damage replace the belt with a new one Be sure to use the following ISEKI s genuine belt 1782 334 025 00 Belt VB031 10 ADJUSTMENT OF BRAKE 1 Clearance of spring coil 4 Brake cable 2 Brake pedal 5 Lock nut 3 Stopper 6 Parking lock pedal...

Page 48: ... very explosive gases so avoid smoking and keep sparks and open flames away from the battery Charging the battery should be done in a place well ventilated to disperse explosive gases as quickly as possible Battery electrolyte is very corrosive and will cause burns so if it splashes on skin or clothes wash it off immediately If acid contacts eyes flush immediately with clean water and get medical ...

Page 49: ...in a dry place and shaded from direct sunshine IMPORTANT Quick charging should be avoided for it will shorten the service life of the battery NOTE Do not throw away a battery to the garbage can Recycle it with observing the law of your community 15 TYRE PRESSURE INFLATION Improper tyre pressure causes the tyres to wear abnormally and affects the machine performance Too high pressure causes the mac...

Page 50: ... so ahead of time to heat the oil to lower its viscosity for complete drainage 1 Oil pan 2 Drain plug c Remove the drain plug allowing the used oil drain out completely d When the used oil has drained out completely screw the drain plug back in securely e Remove the oil filler cap from top of the cylinder head and pour in fresh engine oil through the oil filler Be sure to use recommended oil by IS...

Page 51: ...filter is replaced The engine oil filter is located on the Right hand wall of the cylinder block 1 Engine oil filter c Loosen the filter using a filter spanner and remove it d Install a new filter with the O ring lubricated with fresh engine oil Screw in the filter until its packing comes into contact with the sealing surface of the engine and then tighten it by a 2 3 turn with the filter spanner ...

Page 52: ...ng every day before operation When mowing dead grass or operat ing under extremely dusty conditions check the radiator screen and radiator several times a day to avoid clogging The radiator 1 is located behind the engine and the radiator screen 2 is located behind the radiator a Draw out the radiator screen upwards b Dust off the radiator screen with a soft brush c The clogged radiator fins should...

Page 53: ...complete damage 23 INSPECTION OF FUSES AND WIRING The fuse box is located in the right hand side inside the engine room of the machine Fuse capacity Application 5A Solenoids 10A Main AC 10A Head light 5A Collector AC 1 1 Fuse box IMPORTANT When a fuse or a slow blow fuse is blown be sure to locate the trouble and correct it When the couse is not clear consult your dealer Be sure to use specified f...

Page 54: ...ke sure that the engine is not cranked INSPECTION 2 a Be seated in the operator s seat b Shift the PTO lever to the ON position c Depress the brake pedal d Turn the key switch to the START position Make sure that the engine is not cranked INSPECTION 3 a Be seated in the operator s seat b Shift the PTO lever to the OFF position c Depress the brake pedal d Turn the key switch to the START position M...

Page 55: ...smission case HST oil tank 5W 50 2 5 0 55 4 Bevel gear case Gear oil SAE80 0 24 0 05 5 Center pivot Grease As required 6 Knuckle arms Grease As required 7 Brake hub HST hub Grease As required 8 Fuel Diesel fuel 18 0 3 96 9 Drive shaft Grease As required 10 Drive shaft Grease As required 11 HST tension arm Grease As required Use oil better than class CC Use ISEKI s recommended oil ...

Page 56: ...300h 49 HST Transmission Replace after initial 50h and then after every 200h Maintain the specified level 42 50 Parking brake Spring clearance 0 3 mm 46 Steering wheel Check after every 300h There should be no abnormality 48 Ball joints of steering system linkage Check after every 300h Loose ball joints should be re tightened Tyre pressure Front 190 kPa Rear 170 kPa 48 Toe in Adjust after every 30...

Page 57: ...eep the distance more than 60cm in order to avoid damaging of machine Especially be care for not to hit the water to electrical parts and label Unsuitable washing may cause that 1 Fire by short circuit and damaging of electrical parts 2 Flowing of oil by damaging of hydraulic hose 3 Damaging and accident of machine 1 Coming off of label 2 Accident of electrical parts engine radiator and interior 3...

Page 58: ...T 5 4 9 6 3 10 12 8 1 7 2 11 13 1 AIR CLEANER ELEMENT 7 HEAD LAMP BULB 12V23W 2 FUEL FILTER 8 MONITOR LAMP BULB 12V3 4W 3 ENGINE OIL FILTER 9 10 BELT HST VB027 BELT PTO VB031 4 5 FUSE 5A FUSE 10A 11 12 BLADE A BLADE B 6 SLOW BLOW FUSE 40A 13 PIN ...

Page 59: ...2 10 4 FUSE BLADE 30V05A 3824 247 202 00 5 FUSE BLADE 30V10A 3821 262 202 00 6 FUSE SLOW BLOW 40A 1650 650 222 00 7 BULB LAMP 12V23W 1426 621 002 00 8 BULB 12V3 4W 3650 270 214 00 9 BELT VB027 1782 122 012 00 10 BELT VB031 1782 334 025 00 11 BLADE 60X538 A 8670 306 001 20 12 BLADE 60X538 B 8670 306 002 20 13 PIN 08X16 8670 301 002 10 ...

Page 60: ...l contribute greatly to an easy starting of the engine in the next morning CAUTION Remove the starter key without fail before storage IX STORAGE LONG TERM STORAGE a Clean the lawn mower and correct all troubles such as repair replacement of defective parts readjust ment etc b Top up the fuel tank c Replace the engine oil with new one and let the en gine idle for about 5 minutes to lubricate every ...

Page 61: ...ion inspection without fail b Let the engine idle for about 30 minutes before ap plying any load to ensure maximum engine perfor mance and service life WARNING Provide sufficient ventilation for exhaust fumes when starting the engine because such fumes are very poisonous ...

Page 62: ...sion Incorrect injection timing Clogged injection nozzles Replenish with fuel Drain trapped water from fuel strainer Bleed injection pump Clean fuel hose inside Wash or replace it Charge battery Preheat for specified time Turn it to the intermediate position Replace it with one of lower viscosity Clean element Consult your dealer Consult your dealer Consult your dealer Engine runs at irregular spe...

Page 63: ...ht or slow down the lawn mower Ask your dealer to replace it with a new one Consult your dealer Oil pressure lamp is blinking Low engine oil level Low engine oil viscosity Clogged engine oil filter Defective oil pump Defective oil pressure switch Add oil to upper limit Replace with oil of higher viscosity Ask your dealer to replace it with a new one Consult your dealer Consult your dealer Exhaust ...

Page 64: ...ing Defective lubrication of linkage Replace it Lubricate lubrication points 3 LIFT SYSTEM Troubles Presumable causes Remedies Lift does not rise Lock latch does not come off from groove Malfunction of mower lifting rod Check Push button comes Check deformation of rod Correct to proper length Lift does not lower Lock latch does not come off from groove Height adjust system is applied Malfunction o...

Page 65: ...te and repair cause of trouble and install a new slow blow fuse Check wiring for loose terminals and earth and short circuit Repair defective parts Tighten belt as specified Correct loose terminals corroded parts and electrolyte level Otherwise install a new battery Consult your dealer Consult your dealer Head lamps are dim Low battery capacity Defective contact of switch or wiring Charge battery ...

Page 66: ...WIRING HARNESS CABLE 65 GREEN XI ELECTRIC WIRING ...

Page 67: ......

Page 68: ...TS 1 Mower deck 2 Drive shaft 3 Shaft cover 4 Water hose plug 5 Input bevel gear case 6 Shaft center 7 Coupling 8 Bevel gear case RH 9 Discharge cover 10 Front roller 11 Gauge wheel 12 Blade LH 13 Blade RH 14 Pin mower mount 㪈㪉㪊㪋㪌㪍㪎㪏㪐㪈㪋㪈㪇㪈㪈㪈㪉㪈㪊 ...

Page 69: ...ECK INSTALLATION OF MOWER DECK a Remove the joint cover 12 The lift lever 1 to raise the mower link in the highest position Set the height adjust dial 9 to the most lowest positon b Set the gauge wheels 3 of the mower deck in the lowest position Refer to page 69 c Before installing the mower deck set the rear gauge wheels 3 sideways 1 Lift lever 4 Rear link 7 Ring clip 10 Chute 2 Mower discharge c...

Page 70: ...g the mower deck turn forward the hight adjust dial 9 fully to lower the mower deck After installing the mower deck be sure that the ground clearance of the bottom surface of the mower deck is 135mm When the mower deck is leaning to forward or backward adjust length of the front link 5 In case of leaning to forward Make length of the front link 5 shorter In case of leaning to backward Make length ...

Page 71: ...ystanders or damage to trees build ings etc Check the place to mow for bumps ditches mounds steps slopes inclina tion softness water pools etc ahead of time to avoid accidents such as turnover fall side sliding of the lawn mower 2 CUTTING HEIGHT ADJUSTMENT 1 Spring clip pin a Raise the mower deck by the lift lever III MOWER OPERATION b Select one of the setting holes to get the required cutting he...

Page 72: ... the discharge opening Consequently before operating the PTO lever make sure that there is no people animals or physical properties like buildings cars etc within a range where ejected grass or stones may reach The mower blades should be turned only on turf or grassland with the mower deck lowered h Turn the throttle lever to the high speed r position to raise engine speed i As the HST forward tra...

Page 73: ...ctor dump lever 9 Bottom plate 5 EMERGENCY STOP When any of the following abnormalities is en countered stop the machine and mower deck immediately Abnormal noise Abnormal vibration Abnormal smell Blade hitting an obstacle The machine hitting an obstacle The cause of trouble should be located and correct ed immediately If not consult your dealer Never attempt to keep on operating the machine witho...

Page 74: ...ing such a travelling speed that causes the machine to bounce Short fast turns will damage the turf Slow down sufficiently when turning Frequent sharpening of the mower blades results in beautiful finishment and less load on equipment which leads to economical operation a For mowing tall grass i Mow grass twice First mow the grass to a height low enough for the next finishing pass Then finish to t...

Page 75: ...l plug 䋨㪩㪟㪀㪉㪊㪈 1 Bevel gear case RH 3 Oil filler plug 2 Level plug IV INSPECTION AND MAINTENANCE OF MAJOR PARTS b Check to see if a small amount of oil overflows through the level plug hole If so the level is normal If not replenish with gear oil SAE80 through the plug hole using an oil pitcher or the like Oil Gear oil SAE 80 Capacity Both bevel gear cases 0 3 liter 0 07 imp gal IMPORTANT Befor...

Page 76: ...m that it has no trouble by turning the blade with hand DANGER Don t touch the blade Before handling the blade put on the glove Inspection of blades a Turn the mower deck upside down CAUTION When turning the mower deck upside down take care not to allow it to hit your feet b Check the mower blades for deformation and damage IMPORTANT If the blade ends have become round due to wear enlarged clearan...

Page 77: ...TION OF GAUGE WHEELS As the gauge wheels are installed on the rear ends of the mower they are more vulnerable to being hit and deformed by obstacles than any other part When a wheel does not turn smoothly or is deformed replace it with a new gauge wheel immediately 4 INSPECTION OF ROLLERS Make sure that the roller turns smoothly 㪈㪉 1 Front roller 2 Gauge wheel IMPORTANT When the wheels and roller...

Page 78: ...ly The gear case should also be serviced periodically for oil replenishment and replacement Ref No Filling points Lubricants Quantity litres lmp gal 1 Bevel gear case LH Gear oil SAE 80 0 3 0 07 2 Bevel gear case RH Gear oil SAE 80 0 3 0 07 3 Drive shaft Grease Inject until grease overflows 4 Gauge wheel As required 5 Front roller As required 6 Drive shaft ...

Page 79: ...laced 75 Bevel gear case LH and RH Replace after initial 50 h and then after every 200 h Maintain the specified level 74 Roller and gauge wheels They should turn smoothly 76 Greasing points Grease up after every 50 h 77 Bolls and nuts There should be no loose ones Pins and crips There should be no lost or deformed ones IMPORTANT Above mentioned service intervals should be used as reference creteri...

Page 80: ...ied by ISEKI e Be sure to replace all the removed parts f Lost pins and clips should be replaced with new ones g Check each part for damage and repair or replace damaged ones with new ones for the next operation IMPORTANT Insist on ISEKI genuine parts when replacing h Grease up all grease points i All loose bolts and nuts should be tightened properly and lost ones should be replaced with new ones ...

Page 81: ... deck Improperly adjusted gauge wheels Too tall grass Two blades are not installed on the same level and correct angle Deformed blades Adjust mower mounting Slow down Replace them with new ones Clean Adjust them properly Mow it in two steps Correct by shimming and set the blades properly Replace them with new ones Turf is peeled off in some places Too low cutting height Mower is not parallel to gr...

Page 82: ... caught in blades or blade supports Broken the shear pin Broken gears Mid PTO belt is slipping or broken Re tighten them to 590 kgf cm Clean Replace it with a new one Consult your dealer Adjust PTO cable or replace belt with a new one Mower does not rise Inside of the mower deck is clogged with too much grass or mud Clean ...

Page 83: ...6 Cleaning stick 7 Attaching nuts 8 Handle 9 Cylinder cover 10 Link cover 11 Lock plate 12 Sub cover 13 Full sensor 2 SBC402X LE4 Low dump collector with manual operation 4 5 3 11 6 7 8 2 12 9 10 1 14 inside inside 13 1 Collector frame 2 Container 3 Dump lever 4 Container frame 5 Upper cover 6 Cleaning stick 7 Attaching nuts 8 Stopper plate 9 Link cover 10 Lock plate 11 Sub cover 12 Damper 13 Hand...

Page 84: ... from the main harness Cylinder harness Right and upper side of col lector frame Collector safety switch harness one point Left and upper side of collec tor frame II DETACHING AND ATTACHING COLLECTOR 6 8 9 10 6 7 f Remove the 2 bolts and 2 nuts 6 which hold the collector frame on the machine then remove the collector frame 1 Container 6 Attaching bolts and nuts 2 Dump cylinder 7 Electric connector...

Page 85: ...t and upper side of collec tor frame 1 Container 2 Handle 3 Dump lever 4 Lock plate 5 Stopper plate 6 Cleaning plate 7 Pin COMP 8 Attaching bolts and nuts 9 Electric connector 10 Attaching bolts f Remove the 2 bolts and 2 nuts 8 which hold the collector frame on the machine then remove the collector frame 4 ATTACHING THE LOW DUMP COLLECTOR WITH MANUAL DUMP Attach the collector in reverse order of ...

Page 86: ...e container dump switch 1 BEFORE OPERATION CAUTION Become familiar with how to operate the lawn mower and understand safety instructions by reading this manual carefully Make sure that all safety covers and guards are installed in position Before operating the collector be sure to confirm that collector opens and closes smoothly 2 ADJUSTING THE GRASS LIMIT SENSOR 3 1 2 4 1 Adjuster bolt 3 Sensor p...

Page 87: ...container opening or closing Otherwise there is a possibility that cylin der breaks down 5 OPERATION OF MANUAL COLLECTOR SBC402X LE4 Open Raise the dump lever 1 to release the lock from the lock plate 5 Open the container by pulling the dump lever 1 forward Close Make sure that the grass is fallen out then close the container by pushing the dump lever 1 backward In case the container can not be cl...

Page 88: ...sist cylinder Ref No Filling points Lubricants Quantity 1 Dump cylinder Oil or Grease As required 2 Dump link 3 Lock link 4 Lock plate SBC402X LE4 Low dump collector with manual Ref No Filling points Lubricants Quantity 1 Dump link Oil or Grease As required 2 Lock plate 3 Cam plate 4 Link plate IV INSPECTION AND MAINTAINANCE OF MAJOR PARTS 3 4 2 1 1 3 4 2 ...

Page 89: ...ing intervals hours of operation Intervals after that Judgement criteria Ref page 50 100 150 200 250 Greasing points Grease up after every 50hrs 87 Bolts and nuts Pins and clips Container net IMPORTANT Above mentioned service intervals should be used as reference creteria If working conditions are harder earlier service is recommended When special technique and special tools are required consult y...

Page 90: ... and clips should be replaced with new ones f Check each part for damage and repair or replace damaged ones with new ones for the next operation IMPORTANT Insist on ISEKI genuine parts when replacing g Grease up all grease points h All loose bolts and nuts should be tightened properly and lost ones should be replaced with new ones i Store the collector in a dry place with wooden blocks placed unde...

Page 91: ...o steps Adjust it properly Excessive noise and vibration Loose bolts and nuts Fulcrum of collector link is poor Short of grease with collector link Retighten them properly Check and consult your dealer as necessary Inject grease with collector link Collector does not move Short of grease with collector link Defective hydraulic system LAE Inject grease with collector link Consult your dealers NOISE...

Page 92: ... 2005 88 EC Annexϭ Reference to harmonized standards declare under our sole responsibility that the products described below DECLARATION OF CONFORMITY Engine Engine type Engine power ISEKI 10 0kw E269 G at 2800 min 1 Guaranteed sound power level 100 db A whose technical file compiled by N V ISEKI EUROPE S A Sterrebeekstraat 179 D4 B 1930 Zaventem Belgium Notified Body TÜV Rheinland Luxemburg GmbH ...

Page 93: ......

Page 94: ...Overseas Business Division 3 14 Nishi Nippori 5 chome Arakawa ku Tokyo 116 8541 Japan Phone 03 5604 7658 Fax 03 5604 7703 SXG216 SCMA40 SBC402X OM SXG216 EN 10 1106 01 XXX Printed in Japan ...

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