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Chapter 2: How to Open Roomba / Replace Frame 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

Roomba Discovery 4XXX & 4XX Servicing and 

Repair Guide 

Chapter 2: How to Open Roomba / Replace Frame 

Summary of Contents for Roomba Discovery 4 Series

Page 1: ...www RobotShop com Chapter 2 How to Open Roomba Replace Frame 1 Roomba Discovery 4XXX 4XX Servicing and Repair Guide Chapter 2 How to Open Roomba Replace Frame...

Page 2: ...are the robot s front bumper and top frame cover This also doubles as a guide on how to replace your front bumper and or top cover The Discovery Series Roombas are those pictured below Please note tha...

Page 3: ...How to Open Roomba Replace Frame 3 2 Push with both thumbs at points A and B in order to take the front bumper out of its sockets 3 Take a pair of pliers and remove the connector from the front bumpe...

Page 4: ...Replace Frame 4 Assembly Phase 1 Reconnect the connector for the front bumper with pliers or fingers 2 Align the bumper at points A B and C and push on the bumper with both hands in order to insert th...

Page 5: ...www RobotShop com Chapter 2 How to Open Roomba Replace Frame 5 3 Rescrew Screws A 2 2 Cover Unit Removal and Assembly of the Cover Removal Phase 1 Unscrew the screws A Screws A...

Page 6: ...both thumbs at points A and B in order to take the front bumper out of its sockets 3 To replace the top cover you may want to remove the front bumper though this may not be necessary Using a pair of p...

Page 7: ...www RobotShop com Chapter 2 How to Open Roomba Replace Frame 7 4 Unscrew the screws B 5 Unscrew the screws C Note The middle screw is not present on all Roomba s Screws B Screws C...

Page 8: ...www RobotShop com Chapter 2 How to Open Roomba Replace Frame 8 6 Unscrew the screws D 7 Unscrew the screws E Screws D Screws E...

Page 9: ...www RobotShop com Chapter 2 How to Open Roomba Replace Frame 9 8 Remove particle bin Turn Roomba over and pull on the front cover 9 If needed disconnect the connector for Roomba s front cover...

Page 10: ...over Align Roomba s cover and press on the cover to fit it properly Make sure the sides of the cover are fully inserted and that the top cover matches up flush with the robot s frame 2 Reconnect the c...

Page 11: ...pter 2 How to Open Roomba Replace Frame 11 3 Align the bumper at points A B and C and push on the bumper with both hands in order to insert the bumper into position 4 Reinsert the screws B Point A Poi...

Page 12: ...www RobotShop com Chapter 2 How to Open Roomba Replace Frame 12 5 Reinsert the screws C Note The middle screw is not present on all Roomba s 6 Reinsert the screws D Screws C Screws D...

Page 13: ...www RobotShop com Chapter 2 How to Open Roomba Replace Frame 13 7 Reinsert the screws E 8 Reinsert the screws A Reattach the dustbin and you have now fully reassembled your Roomba Screws E Screws A...

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