IRIS iQ 200 Sprint Service Manual Download Page 1

 

Iris Diagnostics, a Division of Iris International, Inc. 

 
 
 
 
 
 
 
 

iQ

  

®

200 

Sprint

 ™

 

Service Manual  

 

Summary of Contents for iQ 200 Sprint

Page 1: ...Iris Diagnostics a Division of Iris International Inc iQ 200 Sprint Service Manual ...

Page 2: ...2 Space Requirements 2 2 Workstation 2 2 Location 2 2 Requirements 2 2 Installation 2 2 Shipping Cartons 2 3 Instrument Carton 2 3 Starter Kit A Carton 2 4 Starter Kit B Carton needs refrigeration 2 4 Optional 2 4 Installation 2 5 Precautions 2 5 Connecting the Sampler 2 6 Adjust the Height of the Analyzer 2 6 Adjust Sampler 2 7 Installing the Lamina Container 2 7 Connecting the Drain Tubing 2 7 C...

Page 3: ...ir Pump 700 3877 3 8 Waste Pump 700 3809 3 8 Rinse Pump 700 3874 3 8 Fill Pump 700 3874 3 8 Peristaltic Pumps 700 3820 3 10 Cannula Pump 3 10 Lamina Pump 3 10 Evacuation Pump 3 10 Pump Cover Closed and Cassette In Place Detection 3 10 Lamina Tank 700 3784 3 12 Air Tank 700 3802 3 13 Valves 3 14 Solenoid Valves 3 14 Drain Valve 700 3844 3 14 Evacuation Bypass Valve 700 3843 3 14 Lamina Bypass Valve...

Page 4: ...p SIC 101 5020 3 25 FSV SIC 101 5045 3 25 SPA SIC 101 5004 3 27 SPA SIC Visible LEDs 3 27 SPA SIC Push Button Switches 3 27 OBA SIC 101 5053 3 28 Do All SIC 101 5046 3 29 Rear Panel SIC 101 5030 3 30 STM SIC 101 5014 3 30 Other PCBAs 3 30 ESN Board 101 5049 3 30 Lamina ESN 101 5048 3 30 FITD PCBA 101 5041 3 30 SM Status Board PCBA 101 5032 3 31 STD PCBA 101 5034 3 31 Pressure Transducer Board 101 ...

Page 5: ...13 Material required 4 13 Procedure 4 13 Barcode Reader Alignment 4 14 Material Required 4 14 Procedure 4 14 Prepare Barcode Reader Connections 4 14 Load the Alignment Tool 4 15 Perform barcode alignment 4 15 Validation 4 18 Collimation 4 19 What is a Collimation 4 19 Condenser Alignment 4 19 Run Auto Focus 4 20 Flow Cell Replacement 4 21 Flow Cell Removal 4 21 Flow Cell Installation 4 21 Flow Cel...

Page 6: ...ar 5 12 Polling 5 12 Video 5 12 Record Video Statistics 5 12 Terminal 5 12 Jog Menu 5 13 Status Bar 5 13 Current Message Status 5 13 Link Status 5 14 Starting ASTM 5 14 Establishing link may take a minute 5 14 Could not establish link 5 15 Troubleshooting Failure to Establish Link 5 15 Connection established 5 15 Sending initialization messages 5 16 Sending initial query messages 5 16 Sending quer...

Page 7: ...otors 1 5 26 STM Motors 2 Sensors Calibration Table and Sequences 5 27 OBA 5 28 Versions 1 5 29 Versions 2 5 30 6 Troubleshooting Bypassing Error Condition 6 2 Decoding the Valves field in Valve Error Reports 6 2 Iris Diagnostics Contact Information 6 2 Troubleshooting Guide 6 3 System locked up 6 3 Autofocus failed 6 3 IQ 200 fails to go to Standby 6 4 ID errors 6 4 Illumination Sequential errors...

Page 8: ...cs 998 3006 SM SMCS Assemblies Block Diagram 8 3 700 3800 System Fluid Assembly 8 4 Master Controller State records 8 5 SPA State records 8 21 FBA State records 8 25 STM State records 8 27 9 Preventive Maintenance Material 9 2 Semi Annual PM kit Part Number 799 3050 9 2 Annual PM Kit Part Number 799 3051 9 2 Cleaning 9 3 Instrument Clean Up 9 3 Fluidics Clean Up 9 3 Rinse Waste Well Clean Up 9 3 A...

Page 9: ...oscopy Analyzer Service Manual 300 4949 Rev A 01 2005 8 Table of Contents Fluidic inspection 9 6 Autofocus run 9 6 Optical Bench Verification 9 6 Replenish Consumables 9 6 Performance verification 9 7 Software 9 7 Calibration run 9 7 Control run 9 7 Documenting the Preventive Maintenance 9 7 ...

Page 10: ...anual 300 4949 Rev A 01 2005 1 1 1 Introduction 1 Introduction Intended Use 1 2 How to use this Manual 1 2 Precautions and Warnings 1 4 Notes 1 4 Cautions 1 4 Warnings 1 4 Biological Warning 1 4 Warranty 1 5 Limitation of Liability 1 6 Use of Third Party Computer Products 1 6 Iris Diagnostics Contact Information 1 7 ...

Page 11: ...onnected physically and electronically to the AUTION MAX AX 4280 Automated Urine Chemistry Analyzer AX 4280 and a workstation The iQ 200 System is used to automate the complete routine urinalysis profile including urine test strip chemistry panel specific gravity color clarity and microscopic analysis providing quantitative or qualitative counts of formed elements such as cells casts crystals and ...

Page 12: ...ct Information 3 Position the pointer over the linked area on the page until the pointer changes to the hand with a pointing finger Then click the link 4 To return to the previous section click on the Go to Previous View button 5 The Bookmark pane located on the left side of the screen can be used as a linked table of contents Click on the or sign located next to the title to expand or collapse th...

Page 13: ...re four types of messages Notes NOTE Highlights important facts gives helpful information and tips and clarifies procedures Cautions CAUTION Electrical caution Unplug before handling CAUTION If any liquid is spilled onto the Sampler wipe the area clean before testing Leaving the spill may cause crystals to form and block the movement of the sample racks Warnings WARNING Identifies potentially haza...

Page 14: ...modified altered or repaired by persons others than those authorized or approved by Iris or to products sold as used Iris Diagnostics obligation under this warranty is limited SOLELY to the repair or replacement at Iris Diagnostics option of defective parts F O B warehouse or local Iris office or as otherwise specified by Iris Repairs or replacement deliveries shall not interrupt or prolong the te...

Page 15: ...ment system or those recommended and offered by Iris Diagnostics specifically as accessories or enhancements for the Iris instrument system No other third party application software should be installed in these microcomputers in addition to those provided or recommended by Iris Diagnostics without the expressed approval of Iris Diagnostics Technical Services in order to avoid potential performance...

Page 16: ...ce Manual 300 4949 Rev A 01 2005 1 7 1 Introduction Iris Diagnostics Contact Information Iris Diagnostics A Division of Iris International Inc 9172 Eton Avenue Chatsworth CA 91311 USA Telephone From U S locations 800 PRO IRIS 776 4747 From outside the U S 1 818 709 1244 Fax 1 818 700 9661 e mail sales proiris com ...

Page 17: ...al 2 4 Installation 2 5 Precautions 2 5 Connecting the Sampler 2 6 Adjust the Height of the Analyzer 2 6 Adjust Sampler 2 7 Installing the Lamina Container 2 7 Connecting the Drain Tubing 2 7 Computer Connections 2 8 iQ200 Rear Panel SIC Connection Configurations 2 9 iQ200 AX 4280 Connection Bridge Instructions 2 10 Optional Load Unload Station Installation 2 16 Load Station iQ200 Connection 2 16 ...

Page 18: ...d reduce glare The data connections are made between the iQ 200 and the Workstation and the AX 4280 and the WorkStation if applicable via the special cables provided Location For most laboratories the iQ 200 is placed near an open benchtop work area which can be used for preparation of urine tubes and sample racks All data transmissions from the iQ 200 and the Ax 4280 if used are routed to the Wor...

Page 19: ...scription Qty 800 3320 800 3322 iQ 200 60 hour or iQ 200 Sprint TM 101 hour 1 700 3103 Printer 1 250 3082 Printer Cable 1 700 3120 Computer Version 3 0 1 210 3004 Flat Panel Monitor 1 700 3101 Keyboard and Mouse 1 700 3022 Sample Racks 1 Set of 9 1 700 3008 Calibrator Rack 1 700 3007 Control Focus Rack 1 700 3781 iQ Lamina Cap Filter 1 700 3701 Drain Tubing 1 700 3702 Lamina Tubing 1 250 3501 Seri...

Page 20: ... Iris Diluent 1 475 0003 Iris System Cleanser 1 660 0036 Culture Tube 16x100 250 pack 1 800 3211 iQ 200 Dilution Labels Package 1 Starter Kit B Carton needs refrigeration Item number Description Qty 800 3104 iQ 200 Control Focus Set four bottles 1 800 3103 iQ 200 Calibrator four bottles 1 Optional Item number Description Qty 800 3810 Load and Unload Set 1 800 3514 Load Station only 1 800 3515 Unlo...

Page 21: ...ted to mechanical stress Do NOT use power frequencies or voltage other than those specified in this document Connection to an inappropriate power source may damage the instrument Make certain that the power supply for the iQ 200 is from a dedicated line that provides power to no other instruments or appliances If power is not clean and steady a UPS and or power conditioner is recommended Do NOT di...

Page 22: ...ielding panel 2 Remove the four screws securing the STM SIC and diaphragm pumps 3 Connect the grey ribbon cable from the sampler to J01 on PCBA 101 5014 STM SIC 4 Connect the multi colored wiring cable to J02 on PCBA 101 5014 STM SIC 5 Connect the black specimen tube detector cable to J9 on PCBA 101 5014 STM SIC 6 Connect the ground cables to the chassis of the microscopy module 7 Insert the hooks...

Page 23: ...h the bench top Reinsert the rubber caps CAUTION Make sure the height of the Sampler is adjusted correctly Otherwise the Sampler and the Probe may be damaged Installing the Lamina Container Install the Lamina cap with filter on a fresh Lamina container Connect one end of the Lamina tubing to the top fitting on the right side of the analyzer Connect the other end to the fitting of the Lamina cap Co...

Page 24: ... port 2 Connect the keyboard cable to the keyboard port 3 Connect the mouse cable to the mouse port 4 Connect the power cord into the power inlet and then plug into an electrical outlet 5 Connect the printer cable to the printer and the printer port 6 Connect the 100 pin camera data cable to the frame grabber port 7 Connect one end of the RS232 cable to the serial port on the computer connect the ...

Page 25: ...moved from the port CAUTION If the jumpers are not removed a fuse will blow on the backplane of the card cage F10 inside the Microscopy Module Load Station Connection to the iQ200 The second port labeled Load should have all three jumpers installed in the port CAUTION If the jumpers are not in place the connection will not work and no power will be supplied to the Load Station Unload Station Conne...

Page 26: ... securing carry arm stop post Remove the post from the sampler 4 Extend the lever from the sampler Attach the rack push arm to the lever with two 2 M3x5 flat head and one 1 M3x6 pan head screws 5 Break the tab on the side cover to allow the rack to transfer from the Load Station to the sampler 6 Replace left side cover 7 Back out the screw located inside the right frame of the test strip disposal ...

Page 27: ...erneath the faceplate 11 Secure the bridge between the two samplers with two 2 M3x6 flat head screws Make sure the guide spring points to the left Check for proper alignment and adjust the analyzer level and or position to provide a smooth transition 12 Make the cable connections between the analyzers and the computer according to the layout diagram NOTE Do not use the grey cable provided with the...

Page 28: ...ision of Iris International Inc iQ 200 Sprint 2G Automated Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 2 12 2 Installation Procedures REMOVE jumpers on COM2 Load port before connecting directly to AX 4280 ...

Page 29: ... in the area where the rack can be transferred to the iQ200 from the AX 4280 and press ENTER Verify that the carry arm moves the rack to the iQ sampler and is positioned on the iQ 200 sampler fully j If the distance needs to be adjusted change the pulse number on the AX 4280 to the proper position A larger number carries the rack further Use the keypad to change the value Press 7 to increase the p...

Page 30: ...ervice Manual 300 4949 Rev A 01 2005 2 14 2 Installation Procedures 16 Load the AX Connectivity CD PN 700 3106 on the Analysis Processor 17 From the Main Menu screen of the iQ click on the Settings button 18 Click on Interfaces 19 Verify that the Enable direct connection checkbox with the AX 4280 is selected ...

Page 31: ...0 for correct setup i Enter 4280 ii Enter 1 for user setup iii Press MENU iv Press 2 for Online v Press ENTER until RS232C Normal is displayed vi Change RS232C Normal to ON by pressing then press ENTER vii Change RS232C STAT to ON by pressing then press ENTER viii Change RS232C Ctrl to ON by pressing then press ENTER ix SAVE Yes 1 No 0 Press 1 to save x Press ESC then press STOP AX 4280 will initi...

Page 32: ...NOTE The Load Station may be connected to either the AX 4280 or the iQ200 1 Remove the right side cover from the iQ200 sampler 2 Break the tab on the side cover to allow the rack to transfer from the Load Station to the Sampler 3 Reinstall the right side cover DO NOT install the bottom screw located on the backside of the sampler cover 4 Assemble the bridge see picture below Load station bridge as...

Page 33: ...d Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 2 17 2 Installation Procedures 5 Connect the assembled bridge between the iQ200 sampler and the load station see picture below 6 Attach the load station cable to port 2 labeled Load on the Rear Panel SIC jumpers in ...

Page 34: ...ures 7 Adjust the leveling feet under the Load Station to assure a smooth transfer of racks 8 Attach the securing brace to the bottom screw port on the backside of the iQ200 sampler side cover The brace mount is attached to the Load Station with an adhesive strip Secure the brace to the brace mount using the setscrew see picture below Securing Brace Brace Mount Set Screw ...

Page 35: ...nt 2G Automated Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 2 19 2 Installation Procedures NOTE Smooth rack transfer between stations and samplers is critical for proper operation 9 Turn ON the power switch located on the back of the Load Station ...

Page 36: ...de sampler stored in the bottom of the sampler Push the sensor cable inside the sampler cover 5 Remove the metal base plate from the STAT station 6 Extract the sensor cable located on the right side of the STAT holder 7 Install the new metal base plate included in with the load station in the STAT station passing the sensor cable through the hole on the right of the plate 8 Attach the new metal ba...

Page 37: ...9 Rev A 01 2005 2 21 2 Installation Procedures 11 Install and secure the sensor cover to the base plate see picture below 12 Reinstall the right side cover DO NOT install the bottom screw located on the backside of the sampler cover 13 Assemble the bridge see picture below Load station bridge assembly Note position of guide plate ...

Page 38: ... Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 2 22 2 Installation Procedures 14 Connect the assembled bridge between the AX 4280 sampler and the load station see picture below 15 Adjust the leveling feet under the Load Station to assure a smooth transfer of racks ...

Page 39: ...ations and samplers is critical for proper operation 17 Attach the load station cable to port labeled Start on the Rear Panel of the AX 4280 18 Power up the AX 4280 while holding the STOP button to access the Service mode a Press 4280 b Press 1 User set up then press 2 User detail c Press ENTER until Sampler is displayed d Press the button until UP LOW is displayed and then press ENTER 19 Save the...

Page 40: ... side of the sampler remove the screw as indicated on the picture on the right securing the carry arm stop post Remove the post from the inside of the sampler 4 Extend the lever from the sampler Attach the rack push arm to the lever with two 2 M3x5 flat head and one 1 M3x6 pan head screws 5 Break the tab on the side cover to allow the leaver to extend when the cover is in place 6 Reinstall the lef...

Page 41: ... Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 2 25 2 Installation Procedures 8 Connect the assembled bridge between the iQ200 sampler and the Unload station see picture below 9 Adjust the leveling feet under the Unload Station to assure a smooth transfer of racks ...

Page 42: ...en stations and samplers is critical for proper operation 11 Attach the unload station cable to port 3 labeled Unload on the Rear Panel SIC jumpers in 12 Turn ON the power switch located on the back of the Unload Station 13 Enter the Service Application and calibrate the STM Unload station cal value cal 3 Distance to eject to stock yard so the rack transfers the correct distances onto the unload s...

Page 43: ...e ON OFF button on the back of the Loading Unloading stations 6 Remove the panel and the EMI shielding from the left side of the Microscopy Module to access the card cage Note Verify NO red LEDs are present on the circuit boards inside the cardcage If red LEDs are observed clear the fault before continuing the installation 7 Logon to the workstation Identifier IRIS password iris2k1 lowercases Note...

Page 44: ... onto right side of the iQ200 sampler 4 Press the Start on the top left side of the Microscopy Module 5 Verify the Run Equivalency Factor REF is between 1 4 and 2 7 Run Control Rack 1 Place provided Positive and Negative barcode labels onto glass samples tubes one each 2 Load the tubes into a control rack positions 6 and 7 3 Fill the tubes with 3 mL of control 5 Load the Control rack onto right si...

Page 45: ...on of Iris International Inc iQ 200 Sprint 2G Automated Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 2 29 2 Installation Procedures Preparation for Starting Operation Perform Setup See Operator s Manual Setup ...

Page 46: ...inse Pump 700 3874 3 8 Fill Pump 700 3874 3 8 Peristaltic Pumps 700 3820 3 10 Cannula Pump 3 10 Lamina Pump 3 10 Evacuation Pump 3 10 Pump Cover Closed and Cassette In Place Detection 3 10 Lamina Tank 700 3784 3 12 Air Tank 700 3802 3 13 Valves 3 14 Solenoid Valves 3 14 Drain Valve 700 3844 3 14 Evacuation Bypass Valve 700 3843 3 14 Lamina Bypass Valve 700 3842 3 14 Cannula Bypass Valve 700 3881 3...

Page 47: ...101 5001 3 22 DC Valve Board DCVB 101 5043 3 22 Stepper Scanner Motor Board SSMB 101 5059 3 23 Backplane 101 5003 3 23 Signal Interface Concentrators SICs 3 24 Power SIC 101 5020 3 24 Pump SIC 101 5020 3 25 FSV SIC 101 5045 3 25 SPA SIC 101 5004 3 27 SPA SIC Visible LEDs 3 27 SPA SIC Push Button Switches 3 28 OBA SIC 101 5053 3 29 Do All SIC 101 5046 3 30 Rear Panel SIC 101 5058 3 31 STM SIC 101 5...

Page 48: ...iQ 200 and is similar to the sampler used on the AX 4280 A bridge connection can be installed between the two systems allowing automatic transfer of sample racks after they have been processed on the AX 4280 Sample racks each capable of holding 10 tubes are loaded on the right side of the sampler To start the transport of the racks to the pipetting station the operator presses the Start button The...

Page 49: ... the position where the pipette can extract specimen Because racks are not necessarily filled with samples tubes the specimen tube detector allows the Microscopy Module to skip positions where there is no sample tube avoiding using consumables for non existent specimens and achieving higher specimen throughput Component drawings may change without notice Please contact IRIS Diagnostics to determin...

Page 50: ...300 4949 Rev A 01 2005 3 5 3 Components Barcode Reader 700 3315 The Barcode Reader uses CCD Array optical scanning process to read barcodes Component drawings may change without notice Please contact IRIS Diagnostics to determine the current revision level IRIS Diagnostics 9172 Eton Ave Chatsworth Ca 91311 Ph 818 709 1244 ...

Page 51: ...etect Function The Crash Detect function senses one switch of a pair of snap action switches mounted on the SPA arm itself A latched relay on the SPA SIC is held pulled in until the Hard Crash switch on the SPA arm opens due to a crash the relay drops out and drive to the vertical motor is interrupted When the relay is pulled in the green Vert OK LED is on When the relay is dropped out the red Ver...

Page 52: ...fill the well with Lamina in order to clean the pipette between sampling The Waste function collects all waste liquids samples and Lamina used during sample processing then drains the fluids through the Waste Pump into the waste tubing Component drawings may change without notice Please contact IRIS Diagnostics to determine the current revision level IRIS Diagnostics 9172 Eton Ave Chatsworth Ca 91...

Page 53: ...ft side of the instrument next to the sampler They are from left to right 1 Air Pump 2 Waste Pump 3 Rinse Pump 4 Fill Pump Air Pump 700 3877 This pump fills the air tank and is used for mixing the specimen through the charge and air mix valves Waste Pump 700 3809 This pump drains the waste well Rinse Pump 700 3874 This pump fills the rinse well for cleaning the pipette Fill Pump 700 3874 This pump...

Page 54: ...utomated Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 3 9 3 Components Component drawings may change without notice Please contact IRIS Diagnostics to determine the current revision level IRIS Diagnostics 9172 Eton Ave Chatsworth Ca 91311 Ph 818 709 1244 ...

Page 55: ...ed to aspirate the sample into the pipette evacuate liquids from the Flow Cell to the Waste Well draw Lamina into the Flow Cell when the Lamina Pump is in Home position Pump Cover Closed and Cassette In Place Detection Three switches are located on the Pump SIC for cover closed detection and for cassette in place detection The cover closed detection senses the end of the shaft of the threaded knob...

Page 56: ...utomated Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 3 11 3 Components Component drawings may change without notice Please contact IRIS Diagnostics to determine the current revision level IRIS Diagnostics 9172 Eton Ave Chatsworth Ca 91311 Ph 818 709 1244 ...

Page 57: ... container Four liquid level sensors are inside the Lamina tank From top to bottom 1 Overflow detector when this level is reached the Fill Pump stops filling the tank 2 Refill detector when this level is reached the Fill Pump is activated to refill the tank 3 Low level detector the external Lamina container is empty An error message with medium priority is generated sample processing continues 4 E...

Page 58: ... 2005 3 13 3 Components Air Tank 700 3802 The Air Tank maintains air pressure used for the air mixing of the specimen inside the sample tube before pipetting Component drawings may change without notice Please contact IRIS Diagnostics to determine the current revision level IRIS Diagnostics 9172 Eton Ave Chatsworth Ca 91311 Ph 818 709 1244 ...

Page 59: ...eristaltic pump aspirates fluids from the drain outlet of the Flow Cell into the Waste Well When closed the valve diverts the flow from the Evacuation Pump to the Waste Well Lamina Bypass Valve 700 3842 When this valve is opened Lamina goes to the Waste Well When closed Lamina goes to the Flow Cell Cannula Bypass Valve 700 3881 When this valve is opened Lamina goes to the Flow Cell via the Pipetto...

Page 60: ... 3 15 3 Components Air Valves The Air Valves are located on the right front side of the instrument underneath the Optical Bench Assembly Air Mix Valve 700 3887 The Air Mix Valve is used to mix the specimen inside the sample tube Air Charge Valve 700 3888 The Air Charge Valve is used to refill the pressure in the Air Line for the mixing circuit ...

Page 61: ...each microscopic field of view is illuminated by the flash of a strobe lamp The resulting pictures are digitized and delivered to the Analysis Processor computer The Optical Bench Assembly OBA is a mechanical electro optical assembly that provides for the microscopic images of a transmissively illuminated ultra thin sheet of the specimen to be captured as a video image by the CCD camera Three ther...

Page 62: ...ight 065 0059 The strobe light provides short high intensity parallel light strobe light pulses on a controlled basis through the thin sheet of specimen This subsystem includes a 400V to 1000V strobe power supply and a high intensity strobe flash tube CCD Camera 700 3565 The CCD camera coupled to the Microscope takes magnified high resolution digital pictures of the sample going through the Flow C...

Page 63: ... may be necessary to use some forced air cooling Two fans are present one in the card cage area and one in the main instrument area These fans are turned on by 24V power switched on when the temperature sensed by a local thermistor goes above 34 o C 1o C and switched off when the temperature goes below 29 o C 1o C These fans plug into individual 2 pin connectors on the Backplane Fuses and Visible ...

Page 64: ...ane PCBA Note that three of the fuses have their power provided through SSMB circuits and the LEDs will not light even when the fuse is blown if the corresponding SSMB is not plugged into the Backplane Backplane Fuses and LEDs Fuse LED Fuse Rating Protects power through Voltage and Function Protected F3 D3 0 50A J19 5V SPA SIC F4 D4 2 5A J20 24V Sampler measurement stepper through SSMB1 F5 D5 2 5A...

Page 65: ...5 0 50A J14 24V OBA focus stepper power through SSMB2 F16 D16 0 50A J10 5V Status Board power F17 D17 0 50A J12 5V FSV SIC power F18 D18 0 50A J13 5V Barcode Reader power F19 D19 1 0A J12 24V FSV SIC power F20 D20 0 50A J17 5V Pump SIC Evacuation Pump F21 D21 0 50A J24 J25 24V Fan power F22 D22 0 50A J16 5V Power SIC Camera Circuits power F23 D23 2 5A J16 24V Strobe Power Supply power F24 D24 1 0A...

Page 66: ...8 OBA SIC 101 5053 1 Side of Optical bench 9 STM SIC 101 5014 1 Above pumps left panel 10 Pressure Transducer Board 101 5016 2 Valves mounting next to optical bench 11 Power SIC 101 5020 1 Above cardcage 12 Rear Panel SIC 101 5058 1 Behind backplane 13 SM Status Board 101 5032 1 Top left front panel 14 STD Board 101 5034 1 Inside tube detector 15 FITD 101 5041 4 Waste well pressure transducer 16 F...

Page 67: ...HLCB located in slot 1 is the highest level controlling entity in the Microscopy Module It includes the Master Controller six high level controllers and the FQM low level controller that itself controls a multi point scanner There is one HLCB with white card ejectors Motor Scanner Control Board MSCB 101 5001 The MSCB provides low level closed loop control over two independent DC motor encoders and...

Page 68: ...to Function J10 20 pin ribbon header SM Status Board J1 SM Status Board signals J11 26 pin ribbon header Rear Panel SIC J5 Rear Panel SIC J12 40 pin ribbon header FSV SIC J1 FSV Valve interface J13 10 pin ribbon header Barcode Reader Bar Code Reader J14 20 pin ribbon header OBA SIC J1 OBA signals J15 10 pin ribbon header Power SIC J3 Strobe PIC control J16 14 pin Molex receptacle Power SIC J2 Powe...

Page 69: ...or with large gauge wires carrying the actual power signals The Power SIC receives power directly from the DC Power supply via another 10 pin discrete wire connector It also provides 12 volt regulated power to the CCD camera The power delivered to the Cardcage and the rest of the SMCS is switched off and on by a logical signal from the SM front panel Standby switch The Power SIC connectors are sum...

Page 70: ...ed into backplane connector J17 2 Cannula Pump assembly connected into backplane connector J22 3 Sheath Pump assembly connected into backplane connector J23 The Pump SIC connectors are summarized in table below Connect Type Connects to Function J1 20 pin ribbon header Backplane J17 Evacuation pump J22 Cannula pump J23 Lamina pump Main signals to SMCS for Evacuation pump Cannula pump or Lamina pump...

Page 71: ...ane J12 Main signals to SMCS J2 12 pin female Not used J3 12 pin female Not used J4 12 pin female Not used J5 12 pin female Not used J6 12 pin female CBV Operates CBV J7 12 pin female ACV Operates ACV J8 12 pin female LBV Operates LBV J9 12 pin female DRV Operates DRV J10 12 pin female AMV Operates AMV J11 12 pin female PBV Operates PBV J12 12 pin female EBV Operates EBV J13 12 pin female Not used...

Page 72: ...o the SPA Optical Board for detection of rotational limits and vertical top limit an ESN connector for the crash detection assembly and a final ESN connector for a tethered ESN to the entire SPA assembly The interface from the SPA SIC to SMCS backplane J19 is through a 34 wire ribbon cable SPA SIC Visible LEDs The SPA SIC has 7 visible LEDs though which an observer can deduce operational status of...

Page 73: ...s no longer asserted Connect Type Connects to Function J1 34 pin ribbon header Backplane J19 Main signals to SMCS J2 12 pin female SPA Assy Tether ESN SPA Assy ESN J3 12 pin female ESN SPA Vertical Motor ESN SPA Vertical Motor ESN DC motor and encoder J4 12 pin female ESN SPA Rotation Motor SPA Rotation Motor ESN DC motor and encoder J5 12 pin female SPA Crash Detector Switches SPA Crash Detection...

Page 74: ...f reaching a motion limit in one direction or the other The OBA SIC is physically mounted on the OBA The OBA SIC connectors are summarized in table below Connector Type Connects to Function J1 20 pin ribbon header Backplane J14 Main signals to SMCS J2 12 pin female ESN Focus Stepper Motor P1 Stepper Motor Phase Coils J6 12 pin female ESN OBA thermistors P1 OBA ESN J7 12 pin female ESN Not used Cam...

Page 75: ...ble below Connect Type Connects to Function J1 40 pin ribbon header Backplane J18 Main signals to SMCS J2 10 pin ribbon header Pressure Transducer 1 Pressure Transducer 1 J3 10 pin ribbon header Not used Not used J4 10 pin ribbon header Not used Not used J5 10 pin ribbon header Not used Not used J6 12 pin female Not used Not used J7 12 pin female Not used Not used J8 12 pin female ESN FITD 3 P1 Sp...

Page 76: ...scopy Module the Specimen Tube Detector mounted on the STM and the tethered ESNs for the STM and for the Barcode Reader Other PCBAs Lamina cable 101 5048 The Lamina cable is used as part of the Lamina Container Assembly for interfacing and identifying the float sensor switches of that assembly It provides for three of the four switches on the Lamina Container Assembly to be summed through a weight...

Page 77: ...arm rotation movement home and forward limit detections and the third is for the Vertical movement top home detection LED Visual Indicators LED visual indicators are used throughout the SMCS to provide local indication of status LEDs will be red green and yellow or amber Generally the red LED will indicate a fault condition and the yellow LED will indicate a caution condition 1 On the Cardcage boa...

Page 78: ...dure 4 8 STD Verification Procedure 4 10 Specimen Presentation Assembly SPA and Waste Rinse Well Calibration 4 11 Material required 4 11 Procedure 4 11 Waste Well Positioning 4 11 Test Tube Centering Position 4 12 Test Tube Depth Positioning 4 13 Waste Well Depth Positioning 4 15 Lamina Consumption Adjustment 4 15 Air Pressure Calibration 4 16 Material required 4 16 Procedure 4 16 Barcode Reader A...

Page 79: ...mote Imaging Systems Inc iQ 200 Sprint 2G Automated Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 4 2 4 Adjustments Flow Cell Removal 4 24 Flow Cell Installation 4 25 Flow Cell Lateral Adjustment 4 26 Flow Cell Tilt Adjustment 4 27 ...

Page 80: ...lt keys The Windows toolbar will be displayed at the bottom of the screen On the tool bar left click on SM The screen will display the SM screen Select File Switch to Service Application Select Yes to switch to Service Application The system will prompt to switch off the Microscopy Module When connections are established with the Results Processor the system will prompt you to turn the Microscopy ...

Page 81: ...ndex 1 activated from sequence RC purpose Velocity for fast push In general if you double click on a calibration table entry you will be prompted for a new value to set Calibration Auto Sets In some cases there is more than one item in the tree for a given calibration table entry In such cases the second entry provides a more convenient way to set the value The label indicates what the shortcut wi...

Page 82: ...Iris Diagnostics a Division of International Remote Imaging Systems Inc iQ 200 Sprint Automated Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 4 5 4 Adjustments ...

Page 83: ... OK 4 From the Service Application menu tree under STM Sequences select then double click Move Next MN then OK Repeat 4 times so as to be in the 5th position of the rack 5 The hole in the bottom of tube position 5 should be centered over the floor plates of the Sampler a If the hole is aligned directly in the center of the floor plates no further calibration is required b If the hole has stopped s...

Page 84: ...STM then Calibration table 5 Click on Sequences then double click Initialize Rack M1 then OK to activate the Sampler and present the test tube rack to the 1 position 6 When you double click on the MN Move Next command a signal is sent to eject the rack to the unload station 7 Measure the distance between the end of the rack and the frame of the unload station There should be approximately three mi...

Page 85: ...ed to a hexadecimal value This value is compared to the pre set threshold value If the value is above the threshold the software concludes a tube is present Note Make sure the Sampler calibration has been performed BEFORE calibrating the Specimen Tube Detector Material required Routine rack with retaining clip on 5 position One glass 16 x 100mm test tube with blank label with vertical centerline d...

Page 86: ...STD position until the red spot is centered on the line c Tighten the retaining screws to secure the STD 6 Double click on MN then OK to move to the next empty position 7 From the Service Application STM menu click on Sensors then double click tube detect raw 8 Record the value for no tube position 9 Use the hexadecimal calculator to compute the new threshold value no tube recorded value 5 Hex Exa...

Page 87: ...0 4 Adjustments STD Verification Procedure Test Configuration Tube Detect Range Your value Glass tube with white label facing STD Between 0X90 0XFF No tube Between 0X20 0X80 Range Using the hexadecimal calculator subtract No Tube value from glass tube with label value to obtain the range Range should be greater than 0X30Hex Replace STD assembly if this test fails ...

Page 88: ...f the sampler 3 From the Service Application menu tree open SPA and then open the SPA s Calibration table 4 From the top windows tool bar click Jog 5 Select SPA Rotational Jog The Jog Velocity window will appear 6 From the Jog Velocity window select Home NOTE The pipette tip should be located directly behind the rinse waste well 7 Using the up down arrows on the keyboard center the pipettor over t...

Page 89: ...eyboard center the pipette over the center of test tube located in position 1 and then click Home then OK 7 From the SPA calibration table Double click on cal 1 Double click here to auto set to store test tube 1 s new calibration value 8 Click YES to confirm Your new calibration value has now been set 9 Immediately double click on Cal 2 Double click here to auto set to auto set neg value of CAL 1 ...

Page 90: ...libration check 1 On the Service Application s SPA HVL Sequences branch click on P0 pipette home and rotate to the tube 2 Then click on P0 pipette home and rotate to the tube 3 Then click on P1 pipette down to tube during this sequence you should check that the pipette descended down with only 3mm clearance with a tolerance of 0 5mm 4 Then click on P2 pipette up and rotate and down to waste well a...

Page 91: ...rows on the keyboard lower the pipette into the test tube until it s 3mm from the bottom of the tube the test tube can be lifted to determine the distance the pipette is from the bottom of the tube then click Home then OK 5 From the Service Applications menu tree SPA Calibration table Double click on cal 3 Double click here to auto set 6 Click YES to confirm The new calibration value has now been ...

Page 92: ...Analyzer Service Manual 300 4949 Rev A 01 2005 4 15 4 Adjustments Waste Well Depth Positioning Cal 31 value is pre set in factory If any adjustment is needed contact Iris Technical Services Lamina Consumption Adjustment Cal 30 value is pre set in factory If any adjustment is needed contact Iris Technical Services ...

Page 93: ... fluid wash procedure 6 Read the air pressure on the air pressure gauge following the sample cycle The air pressure should be between 5 0 0 5psi 7 If the air pressure needs to be adjusted proceed with the following steps a Start the Service Application b Under the SPA Calibration adjust the value cal 14 pressure setting If the air pressure is too high decrease the pressure setting value by one ste...

Page 94: ...al Required Routine Rack 16 x 100 mm glass test tube Barcode reader alignment tool PN 725 3090 Barcode reader Y cable PN 250 3084 Barcode Reader Field Software PN 700 3110 Procedure Make sure the Sampler Calibration has been performed Prepare Barcode Reader Connections 1 Turn the iQ200 microscopy unit off 2 Remove the Lower Front Panel assembly 3 Use the Barcode Reader Y cable IRIS part 250 3084 f...

Page 95: ...ode Reader Alignment Tool IRIS part 725 3090 like a normal rack in the iQ200 sampler 2 Start the Service Application 3 From the Service Application click on STM then Sequences 4 Double click on Initialize Rack M1 and then click OK 5 Double click on Move Next MN and then click OK until the rack is positioned at the fifth position 6 Leave the Alignment tool in the fifth 5th position Perform barcode ...

Page 96: ...o perform the Barcode Scanner alignment The screen on the right will be displayed 4 The screen will probably be like one of the next two views Red is way out of alignment Green is close to being aligned If the indicator is positioned The barcode reader HIGH Needs to be aimed lower LOW Needs to be aimed higher LEFT Needs to move to the right RIGHT Needs to move to the left CLOSE Is to close FAR Is ...

Page 97: ...ignment screen is still the same There should be no change in the alignment on the screen 7 Click the Exit button when the alignment is completed and the reader is aligned 8 Close the Barcode Utility Program 9 Ensure that all of the alignment and mounting screws are tight 10 Turn off the iQ200 power 11 Remove the Y Cable 12 Plug the cable from the reader into J13 on the Backplane Do not force the ...

Page 98: ... to be sure that the system is working properly 2 Load a rack with tubes labeled with the customers labels filled with any material focus positive control diluent tap water etc Run the rack on the iQ200 system and check the results in the Work list to be sure that all labels read properly If connected to an AX 4280 run the sample rack on both analyzers and make sure that chemistry and microscopy r...

Page 99: ...h regard to the others The collimation is a way of improving considerably the optical performance No high resolution result can be obtained without an near perfect collimation since image processing is incapable of compensating for the damages caused by a misalignment Condenser Alignment 1 Open the Service application 2 From the Service application click on View then Video to display the live vide...

Page 100: ... of iris 5 Turn the vertical adjustment knob counter clockwise to the other edge of the iris 6 Adjust the vertical knob until the condenser is centered 7 Repeat above steps with the horizontal knob until the image is centered 8 Close the Live Video window 9 Exit the Service Application Run Auto Focus Run one glass tube with barcode label filled with 6mL of Focus in position 5 of a QC rack Vertical...

Page 101: ...djustments Flow Cell Replacement Flow Cell Removal 1 Disconnect the four tube assemblies connected to the flow cell by unscrewing the fittings CAUTION Use caution when removing tubing from the flow cell A hemostat must be used to stabilize the fitting during removal The stainless steel cannulas are very fragile and any damage to the cannulas will destroy the flow cell ...

Page 102: ...ments 2 Loosen the two locking screws located on the side of the flow cell 3 Remove the flow cell from the Optical Bench Assembly 4 Using a syringe flush the flow cell with deionized water and recap Flow Cell Installation 1 Connect the four tube assemblies to the flow cell 2 Slide the flow cell into the mount and then tighten the two locking screws Flow cell Locking Screws ...

Page 103: ...nd press GO 3 Press the Windows key on the keyboard 4 Select Program Accessories Window Explorer 5 Select C Iris2k1 Bin Double click on Runfile Analyzer file 6 Select the following options Show Part in Fr particles in frame Focus Est focus estimator Frame ALL 7 Preview the runfile to evaluate the cell distribution on the screen 8 Below is an example of the image you should see of a correct lateral...

Page 104: ... 5 Load a sample rack with 10 glass tubes Fill each tube with 3 mL of positive control Do not apply barcode labels on the tubes 6 Place the rack on the sampler and press the Start button 7 When a tube run is completed click on the Refresh button 8 Select the new run results 9 In order to determine if the tilt of the flow cell needs to be adjusted you will need get the focus at the highest FI possi...

Page 105: ...determine if the field curvature is the same from each corner of the camera field of view 12 The example below shows a flow cell that needs more extreme tilt adjustment Note the blue dots on the lower edge of the flow stream This represents the left side of the flow cell 13 When the blue dots appear at the bottom adjust the side adjustment screw counter clockwise When the FI is on the light side o...

Page 106: ...ppear at top and on the left corner you will need to adjust the Vertical tilt adjustment screw counter clockwise to correct this type of tilt and the Side adjustment screw clockwise 15 When the tilt adjustment is complete run a Focus tube 16 After the Focus passes run a Calibration rack 17 After the Calibration rack passes run a Control Rack Vertical axis tilt adjustment screw under optical bench ...

Page 107: ...ree View Pane 5 5 Commands 5 6 Preset Moves 5 6 Sensors 5 6 Register 0x0A 5 7 Calibration Table 5 7 Calibration Auto Sets 5 7 Sequences 5 7 Fluid Schematic Pane 5 8 Diaphragm Pumps 5 8 Peristaltic Pumps 5 8 3 Way Valves 5 9 2 Way Valves 5 9 Motors 5 9 Tube Connectors 5 10 Other Regions of Interest 5 10 Menu Bar 5 10 File Menu 5 10 View Event Log 5 10 Show Versions Report 5 11 Exit 5 11 Edit Menu 5...

Page 108: ...k Status 5 16 Sequences Sensor Identifications for Troubleshooting 5 17 Master Master Controller 5 17 Sequences 5 17 Level sensors 5 17 SPA 5 17 Pumps Evacuation pump Sensors 5 18 STM 5 18 Sensors 5 18 FBA 5 18 Pumps Sheath pump Sensors 5 18 Pumps Cannula pump Sensors 5 18 Program Operation 5 19 Frequently Asked Questions FAQ 5 19 Why Does a Sensor Display the Wrong Value 5 19 Which Controller Doe...

Page 109: ... keyboard located between Ctrl and Alt keys The Windows toolbar will be displayed at the bottom of the screen On the tool bar left click on SM The screen will display the SM screen Select File Switch to Service Application Select Yes to switch to Service Application The system will prompt to switch off the Microscopy Module When connections are established with the Results Processor the system wil...

Page 110: ... with a Menu Bar across the top and a Status Bar across the bottom Establishing Link When the Service program first starts up it must establish a link with the analyzer control system During this period both the Tree View Pane and the Fluid Schematic Pane are disabled as well as many menu items The status of the link is shown in the status bar at the bottom of the screen Tip While waiting for the ...

Page 111: ...es send motor commands run sequences etc See Tree View Pane Fluid Schematic Pane and Menu Bar for further information Tree View Pane The Tree View Pane provides a hierarchical view of the system Individual nodes of the tree control may be expanded or collapsed similar to other tree controls found in many Windows programs Tip To reduce screen clutter expand only the parts of the tree pertaining to ...

Page 112: ...c commands used by the instrument s sequences e g the SPA has a preset move to move the rotational motor from the waste well to the specimen tube position In all other respects preset moves are just like commands Tip Preset moves often are meant to be executed from some particular position The starting position is usually indicated in the label e g move from well to tube Make sure you satisfy the ...

Page 113: ...abel indicates what the shortcut will do double click on the shortcut to perform the action For example cal 1 Double click here to auto set Register 0x0A cal 0 will set calibration table entry 1 to the difference of register 0x0A and calibration table entry 0 See Register 0x0A Sequences If you double click on a sequence you will be asked to confirm whether you would like to run the sequence Sequen...

Page 114: ...alves 2 Way Valves Motors Tube Connectors Other Regions of Interest Diaphragm Pumps Diaphragm pumps are shown in one of three states Question mark status of the pump is not known Red dot pump is not activated Green dot pump is activated Double clicking on a diaphragm pump image offers to toggle its activation i e turn it on or off Peristaltic Pumps Peristaltic pumps are shown with a graphic indica...

Page 115: ...Double check direction and valve settings to prevent over pressuring the system 3 Way Valves 3 Way valves are shown in one of three states Question mark status of the valve is not known Otherwise blackened ports indicate the path fluid may take Double clicking on a valve image offers to toggle the valve 2 Way Valves 2 Way valves are shown in one of three states yes three Question mark status of th...

Page 116: ...re is a legend at the bottom of the screen describing the colors Other Regions of Interest The fluid schematic displays other regions of interest to provide orientation as to the purpose and logical location of various elements For instance the Well is shown even though it has no controls of its own Menu Bar File Menu View Event Log Selecting this item displays the View Event Log dialog box This s...

Page 117: ...ted using the IE print command Exit Selecting this item exits the Service program closing any windows it might have opened and restarts the main SM program which is the program that should be running under normal circumstances Note Do not shut down the SM application Edit Menu The Edit menu has normal cut copy and paste menu items as well as undo but they are only available when doing text entry i...

Page 118: ...ngs it to the top if it is already being displayed Record Video Statistics This command gets the video statistics from the live video window and appends them to a data file If the live video window has not been started this command starts it and pauses a few seconds providing time for the live video window to initialize The statistics Avg Flicker and Var are appended to C iris2k1 reports VideoStat...

Page 119: ... position a motor for calibration Position the motor as desired then press the Home button so the position will be stored in Register 0x0A for the appropriate motor each motor has its own in its Sensors section Then use Calibration Auto Sets to store the calibration value Tip Jog response improves greatly if you turn Polling off Status Bar The Status Bar has five status areas in the lower right of...

Page 120: ...The link status area of the status bar shows the status of the communications link to the analyzer control system Here are the possible statuses in chronological order Starting ASTM Establishing link may take a minute Could not establish link Connection established Sending initialization messages Sending initial query messages Sending query messages Idle Starting ASTM During normal operation the a...

Page 121: ...ing up one or the other too late is the most common cause of failure to establish link Sometimes a glitch in the startup of one or the other causes it to take longer to get going In either case restarting the Service program and cycling the analyzer power close together often results in a successful link Cable Check the cable connecting the Sediment Module PC to the analyzer There is only one seri...

Page 122: ...fter sending the initialization messages Sending query messages Directly after sending the initial query messages and periodically thereafter the Service program sends query messages to read the value of things that might change during machine operation e g sensors The periodic polling can be turned off via the Polling menu Idle This status is displayed during the brief interval between sending ea...

Page 123: ... sample rack Used while viewing live video to manually focus the microscope Level sensors 0 1 Sensor Reservoir Overflow Normal Bottle overfilled 1 Reservoir not empty Normal Empty bottle 4 Reservoir not low Normal Bottle low 3 Reservoir full Normal Bottle not full 2 SPA Fill Pressure Tank for Air Mix FP Attempts to fill air tank to pressure cal value 14 Pipettor Home PH Resets SPA pipette to the h...

Page 124: ...rd and moves it to the initial position Move Next MN Advances rack to the next tube position Read Barcode BC Scans the barcode Clear Rack CR Clears and ejects the specimen rack Sensors Tube Detect 0 No tube 1 Tube present Tube detect raw Hex value of tube detector output Barcode Barcode read by scanner FBA Pumps Sheath pump Sensors Cassette in Place 0 No cassette 1 Cassette in place Cover in place...

Page 125: ... over unless you turn Polling off The sensor value is correct when it is read but the true value might change between the last reading and present time There are two ways you can make sure the reading is current Wait until the Link Status indicates Idle twice Double click on whichever one of the Sensors you want to update in the Tree View Pane this usually causes the sensor to update within about ...

Page 126: ...rvice Application Software What Are the Communication Addresses of the Major System Components Component Communication Address Master Controller MC MST N A SPA 82 FBA 84 STM 86 OBA 88 What Should I Do If the Service Application Appears to Hang The most likely cause would be diagnosed with the Current Message Status indicator See that section for details ...

Page 127: ...Iris Diagnostics a Division of Iris International Inc iQ 200 Sprint 2G Automated Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 5 21 5 Service Application Software Service Tree Master ...

Page 128: ...Iris Diagnostics a Division of Iris International Inc iQ 200 Sprint 2G Automated Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 5 22 5 Service Application Software SPA Motors ...

Page 129: ...Iris Diagnostics a Division of Iris International Inc iQ 200 Sprint 2G Automated Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 5 23 5 Service Application Software SPA Pumps and Valves ...

Page 130: ...agnostics a Division of Iris International Inc iQ 200 Sprint 2G Automated Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 5 24 5 Service Application Software SPA Calibration Table and Sequences ...

Page 131: ...ris Diagnostics a Division of Iris International Inc iQ 200 Sprint 2G Automated Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 5 25 5 Service Application Software FBA Pumps and Sequences ...

Page 132: ...Iris Diagnostics a Division of Iris International Inc iQ 200 Sprint 2G Automated Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 5 26 5 Service Application Software STM Motors 1 ...

Page 133: ... a Division of Iris International Inc iQ 200 Sprint 2G Automated Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 5 27 5 Service Application Software STM Motors 2 Sensors Calibration Table and Sequences ...

Page 134: ...Iris Diagnostics a Division of Iris International Inc iQ 200 Sprint 2G Automated Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 5 28 5 Service Application Software OBA ...

Page 135: ...Iris Diagnostics a Division of Iris International Inc iQ 200 Sprint 2G Automated Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 5 29 5 Service Application Software Versions 1 ...

Page 136: ...Iris Diagnostics a Division of Iris International Inc iQ 200 Sprint 2G Automated Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 5 30 5 Service Application Software Versions 2 ...

Page 137: ...Autofocus failed 6 3 IQ 200 fails to go to Standby 6 4 ID errors 6 4 Sequential flag errors 6 5 Valve failure to open or close 6 5 System does not go into Standby mode 6 5 Samples take more than 60 secs to process and complete 6 5 Positive control failure 6 5 Calibration rack failed 6 6 Non uniform flow in Runfile 6 6 Inconsistent cell count from run to run in Runfile 6 6 SP FLI spatial flow index...

Page 138: ...xadecimal scheme was chosen to represent the failed valve s The following table delineates the information necessary to translate or decode the Valves field to ascertain the valve or valves that have failed Valve I2C Address J Error Bit Typical Hex EBV 0x9E bit 1 J12 0 0x01 PBV 0x9E bit 0 J11 2 0x04 DRV 0x9C bit 1 J9 3 0x08 LBV 0x9C bit 0 J8 4 0x10 CBV 0x9A bit 1 J6 5 0x20 AMV 0x9C bit 2 J10 6 0x4...

Page 139: ...lock 1 Check cassette sensor 2 Check locking screw sensor Air system not pressurizing 1 Leak in air system 2 Check if the air pump is running Auto focus failure Camera cable is not connected to the RP computer Could not capture background 1 Field of view of flow cell is not complete Perform collimation 2 Light level incorrectly set due to high light level set size per hex value 3 Strobe bulb failu...

Page 140: ...taltic Pump housing interlock 1 Check cassette sensors EP LP CP 2 Check locking screw sensor EP LP CP Air system not pressurizing 1 Leak in air system 2 Check if the air pump is running 3 Check air pressure system for leaks SPA not homing 1 Horizontal not homing 2 Vertical not homing 3 Perform a SPA calibration procedure STM fails to operate 1 Cabling problem between STM and STM SIC board ID error...

Page 141: ...ed 2 Cold Valve 3 Valve failure System does not go into Standby mode 1 Computer is not ON 2 No serial connection between iQ 200 and Computer 3 Restart Computer needed after error 4 Computer sedmod exe application is not running Samples take more than 60 seconds to process and complete Low or empty Lamina 1 Check Lamina reservoir fluid volume and sensor status 2 Check for kinked Lamina tubing 3 Ver...

Page 142: ... leak 2 Obstruction in fluidic path sample filter 3 Loose fitting in fluidic system 4 Faulty peristaltic pump cassettes 5 Flow cell failure Inconsistent cell count from run to run in Runfile 1 Faulty pump cassettes 2 Loose fitting in fluidic system 3 Obstruction in fluidic path sample filter 4 Low air pressure 5 Flow cell failure SP FLI spatial flow index is high in all Runfiles 1 Loose fitting in...

Page 143: ...aste pump failure 2 Float sensor failure in Lamina tank Overflow from lamina tank 3 Waste well overflow detector is wet 4 Overflow detector failure Event Log Error Messages Error Message in Maintenance SPA Failure mode FBA Failure mode OBA Failure mode SPA State 102 or 121 Sequence 27 or 29 Error timeout Vertical up position fails to reach down MC State 153 Sequence 6 Focus dial not moving ...

Page 144: ...ce 1 Error timeout EP is not homing SPA State 3 Sequence 1 Error timeout Detail N A EP not reaching to position during auto focus This causes auto focus to fail but after rack is ejected and EP attempts to go home during PH SPA State 4 Sequence 1 Error timeout Spa rotational motor failed to home SPA State 8 Sequence 1 Error timeout Air system unable to reach setpoint SPA State 99 Sequence 26 Error...

Page 145: ...out Vertical down to test tube not reaching to set position SPA State 103 Sequence 27 Error timeout Vertical up position fails to reach SPA State 104 Sequence 27 Error Low level controller Detail Scanner error spare EP not reaching to position SPA State 106 Sequence 27 Error timeout Rotation fails to reach position SPA State 107 Sequence 27 Error timeout Vertical down position fails to reach up po...

Page 146: ...l controller detail scanner error Spare LP unable to reach position FBA State 3 Sequence 1 Error timeout CP not moving at proper velocity FBA State 3 Sequence 1 Error timeout LP not moving at proper velocity FBA State 5 Sequence 2 Error timeout CP not moving at proper velocity FBA State 9 Sequence 4 Error timeout LP not moving at proper velocity FBA State 42 Sequence 17Error timeout detail N A CP ...

Page 147: ... Electronics 7 Electronics Electronics 7 2 General Functions 7 2 Cabling Diagram Overview 7 3 View of Backplane inside Cardcage 7 4 Rear view of Backplane Fuses and Connections to Internal parts of Microscopy Module 7 5 Addresses and Summary 7 6 Hardware Bit Assignments and Details 7 11 Hardware Assignment Cross Reference 7 21 ESN I2C Addresses 7 27 ...

Page 148: ... sensing of various mechanical movements of the subsystems Open loop control power off on of DC motors Control of discrete DC solenoid valves Control of a system of DC solenoid actuated valves and sensing proper operation of the valves Sensing of the presence or absence of water based fluids in a small diameter tube and the level of water based fluids in a waste well Electrical sensing of various ...

Page 149: ...Iris Diagnostics a Division of Iris International Inc iQ 200 Sprint 2G Automated Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 7 3 7 Electronics Cabling Diagram Overview ...

Page 150: ...Iris Diagnostics a Division of Iris International Inc iQ 200 Sprint 2G Automated Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 7 4 7 Electronics View of Backplane inside Cardcage ...

Page 151: ...ision of Iris International Inc iQ 200 Sprint 2G Automated Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 7 5 7 Electronics Rear view of Backplane Fuses and Connections to Internal parts of Microscopy Module ...

Page 152: ...Iris Diagnostics a Division of Iris International Inc iQ 200 Sprint 2G Automated Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 7 6 7 Electronics Addresses and Summary ...

Page 153: ...Iris Diagnostics a Division of Iris International Inc iQ 200 Sprint 2G Automated Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 7 7 7 Electronics ...

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Page 157: ...Iris Diagnostics a Division of Iris International Inc iQ 200 Sprint 2G Automated Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 7 11 7 Electronics Hardware Bit Assignments and Details ...

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Page 167: ...Iris Diagnostics a Division of Iris International Inc iQ 200 Sprint 2G Automated Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 7 21 7 Electronics Hardware Assignment Cross Reference ...

Page 168: ...Iris Diagnostics a Division of Iris International Inc iQ 200 Sprint 2G Automated Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 7 22 7 Electronics ...

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Page 173: ...Iris Diagnostics a Division of Iris International Inc iQ 200 Sprint 2G Automated Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 7 27 7 Electronics ESN I2C Addresses ...

Page 174: ...Iris Diagnostics a Division of Iris International Inc iQ 200 Sprint 2G Automated Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 7 28 7 Electronics ...

Page 175: ...d Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 8 1 8 Schematics 8 Schematics 998 3006 SM SMCS Assemblies Block Diagram 8 2 700 3800 System Fluid Assembly 8 3 Master Controller State records 8 4 SPA State records 8 20 FBA State records 8 24 STM State records 8 26 ...

Page 176: ...scopy Analyzer Service Manual 300 4949 Rev A 01 2005 8 2 8 Schematics 998 3006 SM SMCS Assemblies Block Diagram Diagram drawings may change without notice Please contact IRIS Diagnostics to determine the current revision level IRIS Diagnostics 9172 Eton Ave Chatsworth Ca 91311 Ph 818 709 1244 ...

Page 177: ... Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 8 3 8 Schematics 700 3800 System Fluid Assembly Diagram drawings may change without notice Please contact IRIS Diagnostics to determine the current revision level IRIS Diagnostics 9172 Eton Ave Chatsworth Ca 91311 Ph 818 709 1244 ...

Page 178: ...Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 8 4 8 Schematics Master Controller State records Diagram drawings may change without notice Please contact IRIS Diagnostics to determine the current revision level IRIS Diagnostics 9172 Eton Ave Chatsworth Ca 91311 Ph 818 709 1244 ...

Page 179: ...Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 8 5 8 Schematics Master Controller State records Diagram drawings may change without notice Please contact IRIS Diagnostics to determine the current revision level IRIS Diagnostics 9172 Eton Ave Chatsworth Ca 91311 Ph 818 709 1244 ...

Page 180: ...Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 8 6 8 Schematics Master Controller State records Diagram drawings may change without notice Please contact IRIS Diagnostics to determine the current revision level IRIS Diagnostics 9172 Eton Ave Chatsworth Ca 91311 Ph 818 709 1244 ...

Page 181: ...Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 8 7 8 Schematics Master Controller State records Diagram drawings may change without notice Please contact IRIS Diagnostics to determine the current revision level IRIS Diagnostics 9172 Eton Ave Chatsworth Ca 91311 Ph 818 709 1244 ...

Page 182: ...Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 8 8 8 Schematics Master Controller State records Diagram drawings may change without notice Please contact IRIS Diagnostics to determine the current revision level IRIS Diagnostics 9172 Eton Ave Chatsworth Ca 91311 Ph 818 709 1244 ...

Page 183: ...Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 8 9 8 Schematics Master Controller State records Diagram drawings may change without notice Please contact IRIS Diagnostics to determine the current revision level IRIS Diagnostics 9172 Eton Ave Chatsworth Ca 91311 Ph 818 709 1244 ...

Page 184: ...Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 8 10 8 Schematics Master Controller State records Diagram drawings may change without notice Please contact IRIS Diagnostics to determine the current revision level IRIS Diagnostics 9172 Eton Ave Chatsworth Ca 91311 Ph 818 709 1244 ...

Page 185: ...Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 8 11 8 Schematics Master Controller State records Diagram drawings may change without notice Please contact IRIS Diagnostics to determine the current revision level IRIS Diagnostics 9172 Eton Ave Chatsworth Ca 91311 Ph 818 709 1244 ...

Page 186: ...Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 8 12 8 Schematics Master Controller State records Diagram drawings may change without notice Please contact IRIS Diagnostics to determine the current revision level IRIS Diagnostics 9172 Eton Ave Chatsworth Ca 91311 Ph 818 709 1244 ...

Page 187: ...Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 8 13 8 Schematics Master Controller State records Diagram drawings may change without notice Please contact IRIS Diagnostics to determine the current revision level IRIS Diagnostics 9172 Eton Ave Chatsworth Ca 91311 Ph 818 709 1244 ...

Page 188: ...Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 8 14 8 Schematics Master Controller State records Diagram drawings may change without notice Please contact IRIS Diagnostics to determine the current revision level IRIS Diagnostics 9172 Eton Ave Chatsworth Ca 91311 Ph 818 709 1244 ...

Page 189: ...Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 8 15 8 Schematics Master Controller State records Diagram drawings may change without notice Please contact IRIS Diagnostics to determine the current revision level IRIS Diagnostics 9172 Eton Ave Chatsworth Ca 91311 Ph 818 709 1244 ...

Page 190: ...Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 8 16 8 Schematics Master Controller State records Diagram drawings may change without notice Please contact IRIS Diagnostics to determine the current revision level IRIS Diagnostics 9172 Eton Ave Chatsworth Ca 91311 Ph 818 709 1244 ...

Page 191: ...Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 8 17 8 Schematics Master Controller State Records Diagram drawings may change without notice Please contact IRIS Diagnostics to determine the current revision level IRIS Diagnostics 9172 Eton Ave Chatsworth Ca 91311 Ph 818 709 1244 ...

Page 192: ...Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 8 18 8 Schematics Master Controller State Records Diagram drawings may change without notice Please contact IRIS Diagnostics to determine the current revision level IRIS Diagnostics 9172 Eton Ave Chatsworth Ca 91311 Ph 818 709 1244 ...

Page 193: ...Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 8 19 8 Schematics Master Controller State Records Diagram drawings may change without notice Please contact IRIS Diagnostics to determine the current revision level IRIS Diagnostics 9172 Eton Ave Chatsworth Ca 91311 Ph 818 709 1244 ...

Page 194: ... Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 8 20 8 Schematics SPA State records Diagram drawings may change without notice Please contact IRIS Diagnostics to determine the current revision level IRIS Diagnostics 9172 Eton Ave Chatsworth Ca 91311 Ph 818 709 1244 ...

Page 195: ... Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 8 21 8 Schematics SPA State records Diagram drawings may change without notice Please contact IRIS Diagnostics to determine the current revision level IRIS Diagnostics 9172 Eton Ave Chatsworth Ca 91311 Ph 818 709 1244 ...

Page 196: ... Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 8 22 8 Schematics SPA State records Diagram drawings may change without notice Please contact IRIS Diagnostics to determine the current revision level IRIS Diagnostics 9172 Eton Ave Chatsworth Ca 91311 Ph 818 709 1244 ...

Page 197: ... Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 8 23 8 Schematics SPA State records Diagram drawings may change without notice Please contact IRIS Diagnostics to determine the current revision level IRIS Diagnostics 9172 Eton Ave Chatsworth Ca 91311 Ph 818 709 244 ...

Page 198: ... Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 8 24 8 Schematics FBA State records Diagram drawings may change without notice Please contact IRIS Diagnostics to determine the current revision level IRIS Diagnostics 9172 Eton Ave Chatsworth Ca 91311 Ph 818 709 1244 ...

Page 199: ... Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 8 25 8 Schematics FBA State records Diagram drawings may change without notice Please contact IRIS Diagnostics to determine the current revision level IRIS Diagnostics 9172 Eton Ave Chatsworth Ca 91311 Ph 818 709 1244 ...

Page 200: ... Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 8 26 8 Schematics STM State records Diagram drawings may change without notice Please contact IRIS Diagnostics to determine the current revision level IRIS Diagnostics 9172 Eton Ave Chatsworth Ca 91311 Ph 818 709 1244 ...

Page 201: ... Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 8 27 8 Schematics STM State records Diagram drawings may change without notice Please contact IRIS Diagnostics to determine the current revision level IRIS Diagnostics 9172 Eton Ave Chatsworth Ca 91311 Ph 818 709 1244 ...

Page 202: ... Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 8 28 8 Schematics STM State records Diagram drawings may change without notice Please contact IRIS Diagnostics to determine the current revision level IRIS Diagnostics 9172 Eton Ave Chatsworth Ca 91311 Ph 818 709 1244 ...

Page 203: ...em flush 9 3 Rinse Waste Well Clean Up 9 4 Fluidic system components replacement 9 5 Peristaltic pump cassettes replacement 9 5 Tubing replacement 9 7 Adjustment verification 9 11 Sampler Calibration 9 11 Tube detector verification 9 11 Barcode scanner alignment verification 9 11 SPA alignment verification 9 12 Fluidic system inspection 9 12 Auto Focus run 9 13 Optical Bench Verification 9 12 Perf...

Page 204: ...rument has processed The Annual Certification should be performed six 6 months from the last Semi Annual Preventive Maintenance regardless of the number of samples it has processed This procedure is written for both Semi Annual Preventive Maintenance and Annual Certification Procedures pertaining only to the Annual Certification are written in Italic characters This procedure must be used in combi...

Page 205: ...e clean up 1 Clean all instrument external surfaces Special care must be given to the STM module For the clean up use Iris System Cleanser diluted to 1 10 and lint free paper towels use protective gloves Fluidic system flush 1 Prepare a CONTROL rack with Iris System Cleanser solution in position 1 and two 2 tubes of Iris Diluent in positions 2 and 3 2 Run this rack three 3 times ...

Page 206: ...Urine Microscopy Analyzer Service Manual 300 4949 Rev A 01 2005 9 4 9 Preventive Maintenance Rinse Waste Well Clean Up 1 Clean the surfaces of the Rinse Waste Well Assembly with 1 10 diluted Iris System Cleanser 2 Turn off the instrument and remove the front panel and the top panels ...

Page 207: ...nents replacement Peristaltic pump cassettes replacement 1 Remove and replace the cassette on the Cannula Pump PN 700 3823 Pull the tube ends to release the cassette tubing 2 Remove and replace the cassette on the Evacuation Pump PN 700 3822 Unscrew the connectors to release the cassette tubing 3 Clamp the tube between the Lamina Bottle and the Lamina Pump green connector line with a hemostat ...

Page 208: ...Service Manual 300 4949 Rev A 01 2005 9 6 9 Preventive Maintenance 4 Remove and replace the cassette on the Lamina Pump PN 700 3822 Unscrew the connectors to release the cassette tubing Once the new cassette has been secured remove the hemostat 5 Verify that all the peristaltic pump doors are closed properly ...

Page 209: ...r Service Manual 300 4949 Rev A 01 2005 9 7 9 Preventive Maintenance Tubing replacement 1 Replace the Tubing fitting assembly PN 700 3855 between the EBV N O Port and the Flow Cell drain 2 Replace the Tubing fitting assembly PN 700 3857 between the EBV Common Port and the line to the Evacuation Pump input ...

Page 210: ...nalyzer Service Manual 300 4949 Rev A 01 2005 9 8 9 Preventive Maintenance 3 Replace the Tubing fitting assembly PN 700 3859 between the DRV valve and the Flow Cell de bubble port 4 Replace the Specimen filter PN 700 3891 the arrow points away from the pipettor Only for Annual Certification procedure ...

Page 211: ... PN 700 3895 between the Specimen Filter and the PBV N C Port 6 Replace the Tubing fitting assembly PN 700 3807 between the PBV Common Port and the Flow Cell cannula input a Cut the old tube from the top of the flow cell and remove this tube by pulling firmly from underneath the fluid in tube detector Remove the other portion by unscrewing it off the top of the Flow Cell use caution not to damage ...

Page 212: ...ement tube from the top of the fluid detector and connect to the flow cell c Install the new green Tiny Tight fitting follow procedure P 09 0046 Instructions for Mounting Lite Touch Tiny Tight Fittings onto Tubing enclosed with the fitting d Connect the green fitting to the PBV valve COM Port 7 Replace the Tubing Assembly PN 700 3806 from the Waste Well Yellow connector to the Evacuation Pump ...

Page 213: ...bed in chapter 4 of the service manual Sampler calibration From the iQ 200 service software verify the rack position adjustment in front of the tube detector record the correct calibration value of cal 0 Delta position from Home to Tube Tube detector verification 1 Verify and adjust if necessary the threshold value of the tube detector and record the value of cal 8 tube Detector Threshold Adjust B...

Page 214: ... Iris Diluent in positions 2 and 3 2 Run this rack three times to assure the entire fluidic system is primed with no air bubbles in any lines 3 Check all fluidic lines and fittings to verify the absence of leaks Optical Bench Verification 1 Enter Service Application Software 2 Verify the optic positions under VIEW VIDEO 3 Use Runfile Analyzer to verify the Flow Cell Tilt The procedures of adjustin...

Page 215: ...olution in the Control rack in position 5 Verify Auto Focus completes successfully Performance verification Calibration run Run Calibration and verify REF value is between 1 4 2 7 Control run Run 10 Positive Negative Controls verify the Positive Control runs are within range with a CV of 5 using Runfile Analyzer Reporting Report all the results on the PM check list form and send the form to your r...

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