IQAir CleanZone 3020 series Installation Manual & Owner'S Manual Download

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Swiss Made

Installation Guide & Owner’s Manual

CleanZone® 3020 & 3030 Series
for HVAC Integration

HB_CZ_0407_208 04 01 00

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Summary of Contents for CleanZone 3020 series

Page 1: ...Swiss Made Installation Guide Owner s Manual CleanZone 3020 3030 Series for HVAC Integration HB_CZ_0407_208 04 01 00 All manuals and user guides at all guides com a l l g u i d e s c o m...

Page 2: ...temperature for the unit location is below freezing 32 F 0 C the unit must run continuously to prevent condensation Do not attempt to recover in any way the exhaust air from a dryer or a range hood T...

Page 3: ...achment of the Air Inlet and Outlet Panels 18 Chapter 4 Electrical Connections 19 Power Cord 19 EAC Terminal Wire 19 Control Panel 19 Chapter 5 Mounting of the Control Panel 20 Mounting for Wall Surfa...

Page 4: ...o CleanZone Return plenums T wyes and elbows Return platform Miscellaneous items cable ties sheet metal screws duct mastic approved duct tape plumbers tape Insulation for T wyes elbows and return plen...

Page 5: ...cfm LOCATION The CleanZone should be located on the return side upstream of the air handling system Please note that locating the CleanZone on the supply side down stream may cause the motor and or e...

Page 6: ...icle Filter Module CleanZone Motor Module 6 Chapter 1 For 2 3 ton basement installations the following CleanZone items are recommended 1 CleanZone 3030 incl 2 connection panels 1 additional connection...

Page 7: ...r 1 Installation Diagrams MODEL 3020 For 2 3 ton basement installations the following combination is recommended 1 CleanZone 3020 incl 2 connection panels 1 Perfect 16 ID 2225 incl 2 connection panels...

Page 8: ...dule MERV 16 Four 4 mm Hex screws HyperHEPA Middle Module Nano Particle Filtration Eight 4 mm Hex screws Motor End Module Eight Torx 30 screws Rectangular Connection Panel Power cord with 3 prong 120...

Page 9: ...opening to be cut and adapted as neces sary by installer Order No 207 30 05 04 Panel with16 x 20 connection Order No 207 30 09 04 Panel with 16 round connection Order No 207 30 06 04 Panel with 18 rou...

Page 10: ...control panel cord TheCleanZone3020wasdesignedto allow more installation flexibility in tight spaces For the CleanZone 3020 to function properly it requires a Perfect 16 filter for pre filtration The...

Page 11: ...on panel for air outlet attaches to face or long side of system Four different connection panels are available Panel without opening to be cut and adapted as neces sary by installer Order No 207 30 05...

Page 12: ...EPA media for nano particle filtration This filter stage eliminates over 99 97 of all pollution parti cles 0 3 microns and larger and over 99 5 of all particles down to 0 003 microns 4 The motor modul...

Page 13: ...raight through and right angle air duct connection The digital motor which drives the fan saves up to 35 energy 4 The outlet panel can be attached to the front or side 1 2 3 4 The CleanZone 3020 was d...

Page 14: ...er aid for horizontal installations Optional items that may be necessary for your installation 1 Perfect 16 ID 2225 needed only for system airflows of over 1200 cfm 1 Duct connection panel needed only...

Page 15: ...Kit 7 Take off one of the side panels by removing the eight panel screws with a TORX 30 bit 3 Pull out the metal pin that locked the two levers into place during transport Discard the metal pins as th...

Page 16: ...attached to the cross bar 2 Align the modules 1 Place the HyperHEPA Filter Module onto the Motor End Module 1 Place the Micro Particle Filter Module onto the HyperHEPA Module Align the modules Connect...

Page 17: ...inger screws for future filter replacement 4 Center the cross bar under the cross members engage by turning the levers on both sides 3 Replace the cross bar by sliding it in back under the opposing cr...

Page 18: ...Four different connection panels are available Panel without opening to be cut and adapted as necessary by installer Order No 207 30 05 04 Panel with16 x 20 duct lip Order No 207 30 09 04 Panel with...

Page 19: ...n the EAC signal wire is energized the EAC IN indicator light will light up Pull the two wire cable labeled EAC In from the CleanZone connection console to the air handler control board Shorten as nec...

Page 20: ...ne to one another The CleanZone wall control panel unit can be either mounted with the control cable located in the wall or with the control cabled fixed on the surface of the wall The latter option m...

Page 21: ...3 Fix the wall plate to the wall with two screws 4 Insert the control cable into the back of the control panel 2 Drill center hole and feed control cable through wall and out center hole 1 Place the...

Page 22: ...important information about the system s status and settings When the system is running the first line displays System Run The second line shows whether a filter needs to be replaced By pressing the M...

Page 23: ...ration can only be changed in the installer access mode 3 New Filter Reset Allows resetting the filter life counter after replacing a filter element 4 Filter Configuration Allows viewing the filter co...

Page 24: ...ng filter life taking into account not only past use of the system but also future use As reference for future use the filter life monitor uses the currently programmed airflow and the filter load The...

Page 25: ...ws access to the Installer mode by entering a four digit code see page 26 New Filter Reset The New Filter Life Reset function allows the filter life counter to be reset after a new filter has been ins...

Page 26: ...character pressing the Enter key will display Activated on the second line How to Exit the Installer Mode The Installer Mode will be active for 20 minutes and then automatically revert to the User Mo...

Page 27: ...by airflow or by tonnage As a general rule for each ton an air handling system will deliver 400 cfm There are notable exceptions to this rule For example some 3 ton systems deliver 1400 cfm The safes...

Page 28: ...of over 1200 cfm it is necessary to install an additional and separate Micro Particle Filter in the form of a Perfect 16 to filter an additional bypass airflow to the air handling system The CleanZone...

Page 29: ...he filter load menu Limitations of the Filter Life Monitor The concept of filter load indices allows for a more precise calculation of the remaining filter life than with regular filter life counters...

Page 30: ...ey until the display shows Password Service on the first line and 0000 on the second line Press and hold the Enter key until the first 0 starts to flash Press an Arrow key to make the desired selectio...

Page 31: ...h air as when it was new Thanks to their large surface area and its high powered fan the airflow through your CleanZone system will decrease only very slowly The wall control panel reminds users as to...

Page 32: ...r clean disposal 2 Remove the panel 1 Turn off the HVAC system and unplug the CleanZone power cable Take off eight finger screws 7 Reattach the side face with eight finger screws 8 Affix and fill out...

Page 33: ...epanelwitheightfinger screws Fill out filter replacement label and fix to panel Reset filter life Refer to page 34 of this manual 6 Center the cross bar under the cross members lock into place by turn...

Page 34: ...ress the Menu key three times 2 Press and hold the Enter key until the flashing cursor appears 3 Press the key to select the filter that has been replaced 4 Press the Enter key to confirm that the sel...

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