IPM IP-02S Operating Manual Download Page 1

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IP-02

2:1 RATIO TRANSFER PUMP

OPERATING MANUAL

IPM, INC.

Manufactured by International Pump Manufacturing, Inc.

Covers models:

IP02, IP02S, IP02SST and IP02S-SST

Manual Number: MIP11192008

Summary of Contents for IP-02S

Page 1: ...IP 02 2 1 RATIO TRANSFER PUMP OPERATING MANUAL IPM INC Manufactured by International Pump Manufacturing Inc Covers models IP02 IP02S IP02SST and IP02S SST Manual Number MIP11192008 ...

Page 2: ...d herein must only be operated or serviced by properly trained individuals thoroughly familiar with the operating instructions and limitations of the equipment Notice All statements information and data given herein are believed to be accurate and reliable but are presented without guarantee warranty or responsibility of any kind expressed or implied Statements or suggestions concerning possible u...

Page 3: ...TIFICATION 5 1 PARTS DIAGRAM FOR AIR MOTORS IP02 IP02S 17 5 2 PARTS LIST FOR AIR MOTORS IP02 IP02S 18 5 3 FLUID SECTION PARTS DIAGRAM IP02 19 5 4 PARTS LIST IP 02 20 5 5 FLUID SECTION PARTS DIAGRAM IP 02SST 21 5 6 PARTS LIST IP 02SST 22 5 7 FLUID SECTION PARTS DIAGRAM IP02 S 23 5 8 PARTS LIST IP02S 24 5 9 FLUID SECTION PARTS DIAGRAM IP02S SST 25 5 10 PARTS LIST IP02 SST 26 6 0 REPAIR KITS 27 7 0 T...

Page 4: ...not leak or rupture due to wear misuse or damage The hoses should be handled properly do not pull on the hoses to move the equipment around Use the hoses only for fluids in which they are compatible both for the inner liner of the hose and the outer covering Use care not to exceed the temperature rating of the hose Before each use ensure that the fluid couplings are tight and that the entire lengt...

Page 5: ...sing the pump or system to become hazardous These sparks can cause a fire explosion and serious bodily injury and property damage Ensure that the pump and all components and accessories are properly grounded and that electrical supply cords are not plugged in or unplugged when these hazards exist Should any evidence of static electricity sparks or small shocks while in contact with the equipment e...

Page 6: ...ce with a resistance meter using a suitable range and a comparison to the Manufacturer s Specification will ensure the ground is within specifications If it is not within specified limits it should be replaced immediately Solvent Cleaning While cleaning the system with solvent hold the metal part of the dispensing valve in contact with a grounded metal pail to minimize the possibility of splashing...

Page 7: ...IGURE 2 Figure 2 depicts a typical installation provided as a guide for your reference Select and install optional accessories required Feel free to call an IPM representative or the IPM Technical Department for assistance ...

Page 8: ... fluid intake port of the pump It shuts off the fluid intake when the fluid level is too low causing the pump to stall This is to prevent the pump from running empty If not then a runaway safety valve should be installed This valve shuts off the air supply to the pump if the pump accelerates beyond the pre set value when the fluid level is too low and the pump is pumping air or there is insufficie...

Page 9: ...very fast and probably cause damage During operation should the pump be found to run too fast stop it immediately and check the fluid supply Is the fluid level in the drum too low or empty If air has gone into the system do a priming procedure Ensure that all air has been expelled from the lines before beginning operations again Flush the pump or leave it filled with a compatible solvent when not ...

Page 10: ...weight DOP oil which is left in to protect the pump parts If the fluid you are pumping may contaminated by oil Flush out the oil with a compatible solvent before using the pump Follow the Flushing Instruction below 2 If you are pumping fluid that dries hardens or sets up flush the system with a compatible solvent as often as necessary to prevent build up of dried fluid in the pump or hoses 3 If th...

Page 11: ...tlet hoses Place the pump in a vise or other holding device If you know that you just need to work on the air motor the pump can simply be left in the drum it is operating in 3 Clamp on the housing with the outlet hole against one of the jaws of the vice When clamping the housing either the air motor assembly or the lower tube and or foot valve can be removed Use a strap wrench to remove the air m...

Page 12: ...ea and a crescent wrench on the flats to remove the air piston assembly Examine the spring in the air motor cap to ensure that it is not damaged or loose Examine the gasket in the air motor cap and replace as needed This gasket seals the cylinder cap to the air cylinder Also inspect the lower return spring to ensure it is secured correctly into the air motor base assembly ...

Page 13: ... the gasket is still securely attached to the center as shown far left in the photo below 1 Assemble the Air Piston assembly use Loctite 222 with washer 5 onto Piston Rod 11 Hand tighten only 2 Place O ring 1 inside the groove in the Air Motor Base Place gasket 6 in the top of the Air Motor Base with spring 4 centered inside the gasket resting on the Air Motor Base Slide the Piston Rod and Air Val...

Page 14: ...Section 1 Remove the foot valve while holding the cylinder with a strap wrench 2 With the upper air motor assembly already removed you should be able to simply push from the upper ball end the complete assembly out the bottom of the lower section 3 Use two wrenches and dismantle the upper pump section Note the orientation of the Teflon cups One goes up followed by a wear ring in the center and one...

Page 15: ... this assembly back up from the bottom into the pump s cylinder Just push it in far enough to re attach the foot valve IP 02 lower foot valve parts On the stubby version there are female pipe threads under the Foot Valve on the drum length IP02 there are not Should you need to extend in to your container farther it is recommended to install a proper Cylinder Extension Tube to keep the foot valve a...

Page 16: ...ft You will need to hook the ball in to the slot by moving at an angle and then press it towards the center of the notch Note the lower section will need to have the Piston Rod extended and the Air Motor will need to be in the down position in order for you to have enough length to hook these two components together Connect the assembly to the lower section as shown You should now be ready to re i...

Page 17: ...17 5 0 PARTS IDENTIFICATION 5 1 Parts Drawing for AIR MOTOR IP 02 Drum Length Parts Drawing for AIR MOTOR IP02S Stubby 14A Complete air motor assy for IP02 14B Complete air motor assy for IP02S ...

Page 18: ...0207 02 161 771 HOUSING connecting rod 1 9 500212 02 161 772 RING connecting 1 10 500200 02 204 465 Air cylinder cap 1 11 700027 02 204 723 ROD piston 1 12 700055 02 220 168 Air valve piston assembly Includes 13a 13g 1 13a 500288 02 220 884 SCREW SHCS 6 32X1 with copper gasket 3 13b 500140 02 181 485 SPACER 3 13c 500137 02 189 210 PISTON air 1 13d 500139 02 181 487 Air intake valve plate 1 13e 500...

Page 19: ...19 5 3 Parts drawing for IP 02 Fluid Section for C Steel Drum Length ...

Page 20: ...USING Piston valve 1 14 500224 02 169 294 ROD lower connecting 1 15 500226 02 169 295 WASHER back up 1 16 500223 02 169 296 WASHER back up 1 17 700017 02 990 017 FRAME displacement pump 1 18 700028 02 208 198 Rod upper connecting 1 19 500211 02 169 298 RETAINER packing 1 20 500229 02 208 201 BODY piston 1 21 500289 02 208 202X Foot Valve 1 22 500233 02 100 040 PLUG pipe 3 8 NPT 1 23 500232 02 103 ...

Page 21: ...21 5 5 Parts drawing for IP 02SST Fluid Section for S Steel Drum Length ...

Page 22: ...SING Piston valve 1 14 500260 02 162 239 ROD lower connecting 1 15 500262 02 161 792 WASHER back up 1 16 500259 02 162 238 WASHER back up 1 17 700023 02 990 041 FRAME displacement pump 1 18 700030 02 204 885 Rod upper connecting 1 19 500252 02 990 043 RETAINER packing 1 20 500263 02 161 795 BODY piston 1 21 500290 02 164 251X Foot Valve 1 22 500267 02 101 748 PLUG pipe 3 8npt 1 23 500266 02 990 04...

Page 23: ...23 5 7 Parts drawing for IP 02S Fluid Section for C Steel Stubby ...

Page 24: ...S ROD lower connecting 1 15 500226 02 169 295 WASHER back up 1 16 500223 02 169 296 WASHER back up 1 17 700020 02 990 018 FRAME displacement pump 1 18 700029 02 223 957CS Rod upper connecting 1 19 500211 02 169 298 RETAINER packing 1 20 500229 02 208 201 BODY piston 1 21 500291 02 166 609CSX Foot Valve 1 22 500232 02 103 147 PLUG Pipe 1 16 NPT 1 23 500248 02 166 612 O RING Teflon 1 24 500249 02 18...

Page 25: ...25 5 9 Parts drawing for IP 02S SST Fluid Section S Steel Stubby ...

Page 26: ...6 569 ROD lower connecting 1 15 500262 02 161 792 WASHER back up 1 16 500259 02 162 238 WASHER back up 1 17 700025 02 990 042 FRAME displacement pump 1 18 700031 02 223 957 Rod upper connecting 1 19 500252 02 990 043 RETAINER packing 1 20 500263 02 161 795 BODY piston 1 21 500292 02 166 609X Foot Valve 1 22 500266 02 990 045 PLUG Pipe 1 16 NPT 1 23 500248 02 166 612 O RING Teflon 1 24 500274 02 18...

Page 27: ...pair Kit 500213 02 102 596 O Ring 1 500221 02 161 788 Packing 2 500222 02 186 647 Bearing 1 500227 02 161 793 Packing 2 500228 02 186 648 Bearing 1 500237 02 990 032 O Ring 1 500066 02 990 038 O Ring 1 IP02S Fluid Section New Part Number Old Part Number Description Qty 601013 02 990 052 Fluid Section Repair Kit 500213 02 102 596 O Ring 1 500221 02 161 788 Packing 2 500222 02 186 647 Bearing 1 5002...

Page 28: ...ace parts as necessary Erratic pump operation Intake valve or packing worn off Intake valve is not completely closed Refill fluid Prime system or flush it Clear obstruction and service pump Replace parts as necessary Low output on upstroke Held open or worn intake valve Clear obstruction and service pump Replace parts as necessary Low output on down stroke Held open or worn intake valve Clear obst...

Page 29: ...30 100 Oil 100 500 B Technical Specifications Fluid to Air Pressure Ratio 2 1 Max Output Flow intermittent Stubby 2 5gpm 9 5 l pm Max Output Flow intermittent Drum 3 75gpm 11 7 l pm Max Output Flow continuous Stubby 2 0pm 7 6 l pm Max Output Flow continuous Drum 2 5gpm 9 5 l pm Maximum Output Fluid Pressure 360 psi 24 8bar Air Input Pressure Range 30 180 psi 2 12 4 bar Air Inlet Size 1 4 NPT f Flu...

Page 30: ...30 ...

Page 31: ...ypical Fluids Handled Typical Applications Polyureas Aerospace Polyols Wood furniture Enamels Automotive Isocyanates Transportation Acid catylized finishes Petro chemical Piston style air motor allows a compact pump design best suited for use as a drum transfer pump Rotatable air motor coupling allows air inlet and fluid outlet to be orientated to any position Recirculation fitting allows material...

Page 32: ...y substitution of non IPM parts Additionally IPM shall not be liable for and the warranty does not apply to wear damage or malfunction caused by incompatibility of accessories components structures equipment or materials not supplied by IPM The warranty does not apply to nor will IPM be responsible for the improper operation maintenance design manufacture installation of components accessories equ...

Page 33: ...3107 142 nd Avenue East Suite 106 Sumner Washington 98390 Telephone 253 863 2222 Fax 253 863 2223 Website ipmpumps com Email sales ipmpumps com Revised 10 17 2009 ...

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