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IPCOMM IPC191V3, Operating, Maintenance And Installation Manual

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Industrial PC  

IPC191V3 (Linux OS) 

IPC191V3WIN (Windows OS) 

General 

Operating, Maintenance and 

Installation Manual

 

Hardware Platform 

Protocol Converter 

 

Edition March 2012 
Version 2.2 

 

Gundstraße 15 
D-91056 Erlangen 
Phone:   

+49 9131 92076-0 

Fax: 

 

+49 9131 92076-10 

Internet: 

http://www.ipcomm.de

 

Email:   

[email protected]

 

 

Summary of Contents for IPC191V3

Page 1: ...ws OS General Operating Maintenance and Installation Manual Hardware Platform Protocol Converter Edition March 2012 Version 2 2 Gundstraße 15 D 91056 Erlangen Phone 49 9131 92076 0 Fax 49 9131 92076 10 Internet http www ipcomm de Email info ipcomm de ...

Page 2: ...232 Interfaces for remote communication 6 2 2 5 Ethernet Interfaces 6 2 2 6 CompactFlash 7 2 2 7 CMOS Lithium Battery 7 2 2 8 CPU LED 8 2 2 9 Power Supply 9 2 2 9 1 AC Power Supply 9 2 2 9 2 DC Power Supply 9 3 INTERFACE CONFIGURATION 10 3 1 VARIANT A 10 3 2 VARIANT B 11 3 3 VARIANT C 12 3 4 VARIANT E 12 3 5 VARIANT E3 13 3 6 VARIANT E2 13 3 7 VARIANT E2M 14 3 8 VARIANT F 15 3 9 VARIANT L 16 3 10 ...

Page 3: ...only and can be owned by their respective holders Finally we want to draw your attention to the fact that any warranties with respect to delivered goods will be invalid in the event that Operation servicing and maintenance are not carried out accurately according to the instructions repairs are not carried out by our personnel or without our prior written consent Commissioning is not carried out b...

Page 4: ... test All components are cooled passively Only if critical system temperatures have been reached two independent housing fans are switched on automatically Important for the selection of our components are particular items like quality availability and a high durability The industrial PC consists of a 19 chassis 1U with an integrated Dual PCI riser card for inserting the appropriate cards The main...

Page 5: ...inboard The Mini ITX Mainboard is an ultra compact x86 platform with all the necessary interfaces Its heart consists of a fanless highly efficient embedded VIA processor The mainboard provides one DIMM slot for DDRII memory modules and supports up to 2GB system memory The following interfaces are provided by the CPU module 3 x RS 232 Interface model specific 2 x SATA 1 x LAN 10 100 1000 Mbps BaseT...

Page 6: ... INPUT DSR Data Set Ready 7 OUTPUT RTS Request To Send 8 INPUT CTS Clear To Send 9 INPUT RI Ring Indicator Figure 3 Pin Assignment of DB9 Interface Computer COM1 COM2 2 2 3 8 Port RS 232 Communication Board RS 232 Interfaces for remote communication Depending on the model each IPC191V3 can be equipped with up to two 8 port serial interface cards The following pin assignment is realized with an 8 p...

Page 7: ...SR Data Set Ready 2 OUTPUT RTS Request To Send 3 GND Ground 4 OUTPUT TXD Transmit Data 5 INPUT RXD Receive Data 6 INPUT DCD Data Carrier Detect 7 INPUT CTS Clear To Send 8 OUTPUT DTR Data Terminal Ready Figure 5 Pin Assignment of RJ45 interface Communication Board 2 2 5 Ethernet Interfaces The industrial PC features up to four Ethernet interfaces generally The connection is set up via one 10 100 1...

Page 8: ... a lifetime of at least 5 years If the CMOS battery is empty and the CMOS information has been deleted the CMOS RAM is programmed by the BIOS with default settings The converter can be operated faultlessly even if the CMOS RAM is not provided by the battery After the battery has been changed only time and date must be input For opening the case 6 screws on the top must be removed The battery holde...

Page 9: ...ing system Following figure shows all possible indications Figure 8 CPU LED indications Attention If the IPC191V3 is ordered without ipConv software and not as a replacement for an existing project an HDD Activity LED is installed instead of the CPU LED The device name is then labeled with an additional H for example IPC191V3 H ON OFF Passive Mode Standby 0 5 s ON OFF Active Mode 0 5 s 5 s ON OFF ...

Page 10: ...gure 1 Front view Industrial PC 2 2 9 1 AC Power Supply By using AC voltages a specific power supply cable see figure below is supplied Please use this cable exclusively Figure 9 Power Cable 2 2 9 2 DC Power Supply By using DC voltages only a male connector is supplied This connector has to be used By connecting the cable with the male connector the correct polarity must be kept The wire cross sec...

Page 11: ...or Mainboard ttyS0 3F8 4 IOIOI Chassis rear DB9ST ttyS1 2F8 3 IOIOI Chassis front DB9ST ttyS2 3E8 5 CPU Diagnose NOT Connected eth0 PCI Onboard Auto LAN1 RJ45 eth1 PCI Onboard Auto LAN2 RJ45 eth2 PCI Onboard Auto LAN3 RJ45 eth3 PCI Onboard Auto LAN4 RJ45 UART Adapter 8X ttyS3 PCI Slot 2 Auto COM4 DB9ST ttyS4 PCI Slot 2 Auto COM5 DB9ST ttyS5 PCI Slot 2 Auto COM6 DB9ST ttyS6 PCI Slot 2 Auto COM7 DB9...

Page 12: ...LAN3 RJ45 eth3 PCI Onboard Auto LAN4 RJ45 UART Adapter 8X ttyS3 PCI Slot 1 Auto COM4 DB9ST ttyS4 PCI Slot 1 Auto COM5 DB9ST ttyS5 PCI Slot 1 Auto COM6 DB9ST ttyS6 PCI Slot 1 Auto COM7 DB9ST ttyS7 PCI Slot 1 Auto COM8 DB9ST ttyS8 PCI Slot 1 Auto COM9 DB9ST ttyS9 PCI Slot 1 Auto COM10 DB9ST ttyS10 PCI Slot 1 Auto COM11 DB9ST UART Adapter 8X ttyS11 PCI Slot 2 Auto COM12 DB9ST ttyS12 PCI Slot 2 Auto C...

Page 13: ... RJ45 UART Adapter 8X ttyS3 PCI Slot 2 Auto COM4 DB9ST ttyS4 PCI Slot 2 Auto COM5 DB9ST ttyS5 PCI Slot 2 Auto COM6 DB9ST ttyS6 PCI Slot 2 Auto COM7 DB9ST ttyS7 PCI Slot 2 Auto COM8 DB9ST ttyS8 PCI Slot 2 Auto COM9 DB9ST ttyS9 PCI Slot 2 Auto COM10 DB9ST ttyS10 PCI Slot 2 Auto COM11 DB9ST 3 4 Variant E Assembly Linux Device I O port IRQ Label Connector Mainboard ttyS0 3F8 4 IOIOI Chassis rear DB9ST...

Page 14: ... LAN1 RJ45 eth1 PCI Onboard Auto LAN2 RJ45 eth2 PCI Onboard Auto LAN3 RJ45 eth3 PCI Onboard Auto LAN4 RJ45 Ethernet Adapter 1X eth4 PCI Slot 2 Auto LAN5 RJ45 3 6 Variant E2 Assembly Linux Device I O port IRQ Label Connector Mainboard ttyS0 3F8 4 IOIOI Chassis rear DB9ST ttyS1 2F8 3 IOIOI Chassis front DB9ST ttyS2 3E8 5 CPU Diagnose NOT Connected eth0 PCI Onboard Auto LAN1 RJ45 eth1 PCI Onboard Aut...

Page 15: ...iagnose NOT Connected eth0 PCI Onboard Auto LAN1 RJ45 eth1 PCI Onboard Auto LAN2 RJ45 eth2 PCI Onboard Auto LAN3 RJ45 eth3 PCI Onboard Auto LAN4 RJ45 Ethernet Adapter 2X eth4 PCI Slot 1 Auto LAN5 RJ45 eth5 PCI Slot 1 Auto LAN6 RJ45 UART Adapter 8X ttyS3 PCI Slot 2 Auto COM4 DB9ST ttyS4 PCI Slot 2 Auto COM5 DB9ST ttyS5 PCI Slot 2 Auto COM6 DB9ST ttyS6 PCI Slot 2 Auto COM7 DB9ST ttyS7 PCI Slot 2 Aut...

Page 16: ...nected eth0 PCI Onboard Auto LAN1 RJ45 eth1 PCI Onboard Auto LAN2 RJ45 eth2 PCI Onboard Auto LAN3 RJ45 eth3 PCI Onboard Auto LAN4 RJ45 UART Adapter 4X ttyS3 PCI Slot 1 Auto COM4 RJ45 ttyS4 PCI Slot 1 Auto COM5 RJ45 ttyS5 PCI Slot 1 Auto COM6 RJ45 ttyS6 PCI Slot 1 Auto COM7 RJ45 UART Adapter 4X ttyS11 PCI Slot 2 Auto COM12 RJ45 ttyS12 PCI Slot 2 Auto COM13 RJ45 ttyS13 PCI Slot 2 Auto COM14 RJ45 tty...

Page 17: ...J45 3 10 Variant P Assembly Linux Device I O port IRQ Label Connector Mainboard ttyS0 3F8 4 IOIOI Chassis rear DB9ST ttyS1 2F8 3 IOIOI Chassis front DB9ST ttyS2 3E8 5 CPU Diagnose NOT Connected eth0 PCI Onboard Auto LAN1 RJ45 eth1 PCI Onboard Auto LAN2 RJ45 eth2 PCI Onboard Auto LAN3 RJ45 eth3 PCI Onboard Auto LAN4 RJ45 Profibus Adapter 1X PCI Slot 1 Auto Profibus Profibus UART Adapter 8X ttyS3 PC...

Page 18: ...L 60950 1 Power Supply DC optional Fanless 10 36 V DC Hold up time 1 msec at 24 VDC and rated load Power consumption max 50 W depending on the used type CE TÜV certified UL EN 60950 1 Mainboard VIA Nano 1 GHz fanless CPU up to 3x faster than IPC191V2 CPU DDR2 RAM max 2 GB IDE interface SATA interface 2 x serial ports Real time clock calendar 1 x RJ45 10 100 1000BaseT LAN interface 3 x RJ45 10 100B...

Page 19: ...5 G peak to peak max Very short access time Mass Storage SATA HDD Raid Level 1 or 0 possible optional Two server HDDs for continuous operation Max 2 TB MTBF 1 200 000 hours Mass Storage SATA SSD Raid Level 1 or 0 possible optional No moving parts Max 128 GB supported Very short access time Very high write read performance Supported Operating Systems Windows XP Professional Linux Optical Drive opti...

Page 20: ... 2012 IPCOMM GmbH D 91056 Erlangen All rights reserved General All components are CE certified and tested according to type of test EN 61000 6 2 2005 EN 61000 6 4 2007 Height 1 U Dimension W x H x D 19 x 1 75 x 15 482 6 mm x 44 45 mm x 381 mm Weight 5 80 kg Assembled by IPCOMM GmbH Germany ...

Page 21: ...dows XP Acronis True Image and the ipConv software The following steps are necessary for the system restoration 1 So far as possible backup your configuration data and the software if these are more current than the delivered one 2 Insert Acronis True Image Backup CD DVD in your CD DVD drive 3 Please reboot the system The System boots from CD DVD drive and the True Image boot menu appears 4 Please...

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