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ZP3-HCMS-ESP Installation and Operation Instructions

2 Heat / 2 Cool - Auto Changeover

 First Call Priority - Time Share

with Integrated ESP Static Pressure Module

OVERVIEW:

The  ZP3-HCMS-ESP  is  a  residential/light 
commercial  zone  control  panel  that  includes 
integrated  ESP  static  pressure  control  logic 

designed to eliminate the need for a conventional 
bypass  damper  when  used  with  3-wire  zone 
dampers. 

SEQUENCE OF OPERATION:

The panel allows a single HVAC unit to have up 
to three separate zones. Each zone is controlled 
by its own thermostat. When a zone thermostat 

calls for heating or cooling, the zones not calling 
will have their dampers powered closed, and the 
zones calling will have their dampers powered 
opened. The heating or cooling equipment will 

also be brought on. 
As zone dampers open and close, the ZPA-SPS 
Static Pressure Sensor continuously monitors 

the system static pressure. If the static pressure 
goes above the static pressure setpoint, the 
panel will send a signal to all selected non-
calling zone dampers to start to open to a point 

where the static pressure setpoint is maintained. 
The SPS LED will come on with the non-calling 
zone LEDs until the static pressure reaches 

setpoint. The small amount of air allowed to 
bleed into non-calling zones eliminates air noise 
and assures proper airflow through the HVAC 
system. This also prevents coil freeze up and 

high temperature issues. 

When all calls are satisfied, all zone dampers will 

go to the full open position provided none of the 
thermostats are calling for ventilation mode. If 
opposite calls take place, the first zone to call for 

heating or cooling receives priority. When the first 
call is satisfied, the system will changeover and 
take care of the opposite call. If zones being 
served (heating or cooling) have not been 

satisfied within 20 minutes while an opposite call 
is taking place, the system will changeover. When 
the zone is satisfied or 20 minutes has elapsed, 

the system will again changeover if an opposite 
call exists. This is referred to as Auto-Changeover 
- First Call Priority - Time Share. In the event of a 
tie, cooling will receive priority. 

HIGH AND LOW LIMIT PROTECTION:

The ZPA-DTS Discharge Temperature Sensor 
should be mounted on the discharge air plenum of 

the HVAC unit and wired to the DA terminals on 
the panel. The sensor is used for both high 
(adjustable) and low (fixed) limit protection. The 
high limit setting can be adjusted using the two 

slide switches located on the panel. (See switch 
location and settings on page 2) Low limit is fixed 
at 45° F. When the discharge air temperature rises 

above the high limit setting or falls below the low 
limit setting, the panel will cycle the equipment off 
while the fan continues to run. The LIMIT LED 
blinks when high or low limit is reached and a 3 

minute time delay is activated to prevent short 
cycling of the equipment. 

VENTILATION MODE:

Zone ventilation is established by the individual 
zone thermostat fan setting. When no calls are 
taking place, any thermostat set in the fan AUTO 
mode will not receive ventilation air and its zone 

damper will be closed. Any zone thermostat set in 
the fan ON mode will receive ventilation air and its 
zone damper will be opened. Heating or cooling 

calls take priority over ventilation mode. The ESP 
function will continue to maintain the system static 
pressure by modulating open non-calling 
ventilation zones as required. 

POWER REQUIREMENTS:

The  panel is powered by a single 24VAC, 40VA 
transformer. Never use the equipment 

transformer.

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3 AMP

3 AMP

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Summary of Contents for ZP3-HCMS-ESP

Page 1: ...er and take care of the opposite call If zones being served heating or cooling have not been satisfied within 20 minutes while an opposite call is taking place the system will changeover When the zone is satisfied or 20 minutes has elapsed the system will again changeover if an opposite call exists This is referred to as Auto Changeover First Call Priority Time Share In the event of a tie cooling ...

Page 2: ...ESSOR LED FAN LED LIMIT LED ZONE 1 DAMPER LED ZONE 2 DAMPER LED ZONE 3 DAMPER LED ZONE 2 THERMOSTAT ZONE 2 DAMPER ZONE 3 THERMOSTAT ZONE 3 DAMPER HVAC UNIT TERMINALS DISCHARGE TEMPERATURE SENSOR STATIC PRESSURE SENSOR LED STATIC PRESSURE SENSOR TERMINALS SPEED UP BUTTON HIGH LIMIT ADJUSTMENT SWITCHES ESP ZONE BYPASS SELECTOR PINS 3 AMP 3 AMP R W1 W2 Y1 Y2 G C R W1 W2 Y1 Y2 G C R W1 W2 Y1 Y2 G C R ...

Page 3: ...OR Y2 2ND STAGE COMPRESSOR G FAN WIRE TO ZPA SPS STATIC PRESSURE SENSOR WIRE TO ZPA DTS DISCHARGE TEMPERATURE SENSOR R W1 W2 Y1 Y2 G C R W1 W2 Y1 Y2 G C R W1 W2 Y1 Y2 G C R W1 W2 Y1 Y2 G 302HC C 24V COMMON R 24V HOT W1 1ST STAGE HEAT W2 2ND STAGE HEAT Y1 1ST STAE COMPRESSOR Y2 2ND STAGE COMPRESSOR G FAN POWER CLOSE COMMON POWER OPEN C 24V COMMON R 24V HOT W1 1ST STAGE HEAT W2 2ND STAGE HEAT Y1 1ST...

Page 4: ...lector pin in the OFF position this will prevent air from bleeding into the zone when it is not calling even if the static pressure goes above the setpoint This is sometimes useful for basement zones or zones with small CFM requirements providing other non calling zones have the CFM capacity to allow enough air to bleed without causing air noise without over heating and cooling ADJUSTABLE HIGH LIM...

Page 5: ...ide the discharge air probe into the hole and use two self tapping sheet metal screws to secure the base to the plenum Use conventional 18 2 thermostat wire and wire nuts to attach the sensor leads Replace the cover with the wire nut connections inside Strip 1 8 insulation off of each wire at the other end and land the wires to the screw terminals marked DA on the panel INSTALLING AND WIRING THE Z...

Page 6: ... LED will light along with the selected non calling zone LEDs until non calling zone dampers modulate to relieve the static pressure then both LEDs will turn off 8 Put zone 1 thermostat in Auto fan and repeat the same steps for zone 2 and zone 3 The only change in LED status will be ZD2 LED will light for zone 2 and ZD3 LEDs will light for zone 3 9 Once the ventilation test is completed and the zo...

Page 7: ...le Auto or manual changeover Sensors ZPA DTS Discharge Temperature Sensor NTC Type 3 10K 77 F 3 77 F Ω FIELD WIRING TERMINALS Zone Thermostats C 24Vac Common R 24Vac Hot W1 First Stage Heat W2 Second Stage Heat Y1 First Stage Compressor Y2 Second Stage Compressor G Fan HVAC Equipment R 24Vac Equipment Hot W1 First Stage Heat W2 Second Stage Heat Y1 First Stage Compressor Y2 Second Stage Compressor...

Page 8: ...ans DSI controls generate electromagnetic interference EMI during their trial for ignition This electronic noise can sometimes interfere with ESP zoning panels as well as other nearby electronic components and even with the ignition control itself When using an ESP zoning panel with a gas furnace having DSI we recommend that the panel be mounted at least ten feet away from the furnace to reduce an...

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