INSPIRED BY EFFICIENCY
Installation and Operating Instructions
Interroll Roller curve
SH 1210Rated width 405 mm (S), 710 mm (M), 862 mm (L)
Version 1.0 (06/2022) enTranslation of original operating instructions
Page 1: ...NSPIRED BY EFFICIENCY Installation and Operating Instructions Interroll Roller curve SH 1210 Rated width 405 mm S 710 mm M 862 mm L Version 1 0 06 2022 en Translation of original operating instruction...
Page 2: ...tual property right Texts images graphics and the like as well as their arrangement are protected by copyright and other protection laws Reproduction modification transfer or publication of any part o...
Page 3: ...Changes to the module 8 Unintended use 9 Personnel qualification 9 Operators 9 Service personnel 9 Electricians 9 Personal protective equipment 10 Dangers 11 Safety devices 11 Heat 11 Electricity 11 R...
Page 4: ...Roller curve straight module belt conveyor 80 32 Straight module belt conveyor 50 roller curve 33 Roller curve lateral diverter 34 Roller curve front diverter 35 Initial startup and operation 36 Init...
Page 5: ...51 Spare and wear parts 53 Ordering information 53 Spare parts drawing 54 Spare parts list 55 Decommissioning and disposal 56 Environmental protection regulations 56 Declaration of incorporation 57 D...
Page 6: ...on to these installation and operating instructions special contractual agreements and technical documents apply to special versions of the module and its additional equipment Installation and operati...
Page 7: ...k that will result in death or serious injury if it is not avoided WARNING Identifies a danger with medium risk that could result in death or serious injury if it is not avoided CAUTION Identifies a d...
Page 8: ...of use Intended use The module may only be used for industrial applications and in an industrial environment to convey roller conveyor ready goods such as all types of boxes packaged food or beverage...
Page 9: ...module is not intended for private end customers Use in a residential area is prohibited without additional assessment and without the use of EMC protective measures that have been adapted accordingl...
Page 10: ...ating instructions Personal protective equipment 4 For all work such as assembly maintenance and cleaning tasks wear personal protective equipment that is suitable and appropriate for the hazard situa...
Page 11: ...parts 4 Never wear loose clothing 4 Never wear jewelery such as necklaces or bracelets 4 If you have long hair always wear a hair net Parts lying around or falling off 4 Remove equipment or material...
Page 12: ...ete system and operated as part of the system Special mode Special operation refers to all operating modes that are required to guarantee and maintain regular operation Special operating mode Explanat...
Page 13: ...s cardboard cartons or boxes Depending on the size of the module the rated width is 405 mm S 710 mm M or 862 mm L The module s rollers are driven by several PolyVee belts running from roller to roller...
Page 14: ...0 Max electrical power per zone 35 W Rated voltage 24 V Rated current 2 4 A Starting current 5 5 A Drive medium PolyVee belt Control variants MultiControl Bus Interface IPX5 housing Roller type IP55 r...
Page 15: ...ry includes Frame including side frames Drive RollerDrive Rollers drive rollers carrying idlers Finger guards End plates Optional MultiControl Photo cell and reflector sensor holder and universal supp...
Page 16: ...al number 3 Type designation 8 QR code 4 Level 9 Year of manufacture 5 Layout item no 10 Weight in kg The information on the nameplate is used to identify the conveyor The type designation is required...
Page 17: ...ions of the material are located below the characteristic curve for the lane width LW 4 The lane width can also be determined with the formula Ra Ri W 2 L 2 2 4 If necessary adjust lane width using th...
Page 18: ...o not expose the module to strong temperature fluctuations since these could damage the electrical components Loosen the transport locks around the package The crossbeams above the top module can then...
Page 19: ...le photo cell and reflector are already pre assembled and connected The side guides universal support side guide brackets and side guide profiles are also delivered assembled The installation tasks ar...
Page 20: ...ng During installation of the module its grounding must be ensured A grounding connection which is fastened at the supports is intended for this purpose It is recommended to connect a grounding connec...
Page 21: ...eavy loads 4 During the installation and replacement of conveyor modules or heavy spare parts always work in pairs or use suitable lifting devices Fasten screws with a tightening torque of 19 Nm The m...
Page 22: ...assembled but integration into a complete system may still require individual installation tasks Install the universal support see Installing the universal support page 23 Fasten the side guide see I...
Page 23: ...r the installation of adjustable side guide photo cell or reflector 1 5 4 3 6 2 7 1 Side frame 5 Clamping plate 2 Side guide bracket 6 Torx screw 3 Torx screw 7 Universal support 4 Mounting bracket Z...
Page 24: ...plate 5 with universal support 7 from below into position at the profile of the side frame The profile of the side frame is located between clamping plate and universal support 4 Tighten the screw 6 a...
Page 25: ...f injury from crushing and electrocution Installation and maintenance tasks on a conveyor system while it is in operation can cause crushing and electric shock 4 Power down the entire conveyor module...
Page 26: ...e module is shut down 4 Install the universal support see Installing the universal support page 23 4 Loosen screw 4 slightly The bottom part of side guide bracket 3 loosens 4 Place side guide 2 in the...
Page 27: ...electrocution Installation and maintenance tasks on a conveyor system while it is in operation can cause crushing and electric shock 4 Power down the entire conveyor module and ensure that it cannot...
Page 28: ...e with the vertical adjustment of the sensor holder on the mounting bracket until it sees the reflector The electrical installation of the photo cell takes place after installing the reflector Require...
Page 29: ...cell 4 Loosen screw 3 in the universal support 2 but do not remove it 4 Bring clamping plate 4 with universal support 2 from below into position at the profile of the side frame 1 The profile of the...
Page 30: ...ystem consider possible danger spots particularly infeed locations and interfaces The profile connectors are also used for grounding between modules If no profile connectors are used alternative measu...
Page 31: ...te at roller conveyor 1 4 Position the modules to be connected 1 4 in such a way that the side profiles are aligned 4 Align the top edges of the module by using the height adjustable feet of the suppo...
Page 32: ...on the modules to be connected 1 4 in such a way that the side profiles are aligned 4 Align the top edges of the module by using the height adjustable feet of the supports 4 Check horizontal alignment...
Page 33: ...llow incline or decline 4 Position the modules to be connected 1 4 in such a way that the side profiles are aligned 4 Align the top edges of the modules by using the height adjustable feet of the supp...
Page 34: ...ht adjustable feet of the supports 4 Check horizontal alignment with a spirit level or rotation laser 4 Secure the adjusted height 4 Use the connecting plate 1 2 to connect the two modules at the unde...
Page 35: ...p edges of the modules by using the height adjustable feet of the supports 4 Check horizontal alignment with a spirit level or rotation laser 4 Secure the adjusted height 4 Fasten connecting tab 1 4 o...
Page 36: ...tartup and operation Initial startup WARNING Risk of injuries due to incorrect handling 4 Check electrical connections and protective devices 4 Remove the materials from the module 4 Remove unauthoriz...
Page 37: ...t remove the protective covers 4 Wear personal protective equipment 4 Avoid jewelry and bracelets CAUTION Risk of shearing between product and rollers or product and universal support of the side guid...
Page 38: ...erve all legal regulations and hygiene regulations for food safety 4 Use solely food safe lubricants as well as cleaning and disinfecting agents 4 Observe the cleaning intervals CAUTION Risk of injury...
Page 39: ...e cleaner for cleaning particularly not for the roller conveyors Manual cleaning The conveyor platform is not designed for cleaning with alkaline or acidic cleaning agents In particular rollers and dr...
Page 40: ...o the surfaces at an angle of 45 4 For a more thorough cleaning clean seals grooves and other recesses with a soft brush 4 In case of heavy contamination use a soft brush and or a plastic scraper toge...
Page 41: ...ene PP and polyamide PA Acidic acid aqueous solution 5 Calcium chloride aqueous solution 10 Dimethylformamide Dioctylphthalate Ethyl ether Isopropanol Soap solution aqueous solution Sodium carbonate a...
Page 42: ...n pairs 4 Use suitable loading and lifting equipment Secure the module against falling or tipping CAUTION Risk of injury due to improper handling or accidental motor starts 4 Maintenance work and clea...
Page 43: ...guides Readjust as necessary RollerDrive EC5000 1 month after installation of module Check for firm seating in the side profile Retighten as required Monthly Check temperature Replace as required Mon...
Page 44: ...module and ensure that it cannot be started accidentally Fasten screws with a tightening torque of 19 Nm Requirement R The module is shut down 4 Remove finger guard and PolyVee belt see PolyVee Riemen...
Page 45: ...r down the entire conveyor module and ensure that it cannot be started accidentally Fasten screws with a tightening torque of 19 Nm Requirement R The module is shut down 4 Disconnect the motor connect...
Page 46: ...wer down the entire conveyor module and ensure that it cannot be started accidentally To simplify electrical installation all MultiControl units should be assembled on the same side of the conveyor if...
Page 47: ...s 47 3 4 2 1 Disassembling the adapter plate 1 Side frame 3 Adapter plate 2 Nut 4 Screw 4 If the MultiControl is to be completely disassembled or the adapter plate to be replaced also loosen the screw...
Page 48: ...llation and maintenance tasks on a conveyor system while it is in operation can cause crushing and electric shock 4 Power down the entire conveyor module and ensure that it cannot be started accidenta...
Page 49: ...tem while it is in operation can cause crushing and electric shock 4 Power down the entire conveyor module and ensure that it cannot be started accidentally Replacing the photo cell 4 3 1 2 Photo cell...
Page 50: ...reen LED yellow Meaning On Off Photo cell is operational No signal from reflector On On Photo cell is correctly adjusted Light beam is well reflected On Flashing Photo cell is operational Weak signal...
Page 51: ...between the side guides Conveying goods sit on the module at an angle Align conveying goods parallel to the side guide Center of gravity of the load is not centered Align the center of gravity of the...
Page 52: ...essive current consumption Short circuit Check electrical connections and replace defective parts Transport weight too high Observe maximum weight Noise development squeaking whistling Roller bearing...
Page 53: ...arts for the connector sets can be ordered from Interroll upon request The different connector sets are matched to all available conveyor modules and include static connectors as well as safety releva...
Page 54: ...Interroll Roller curve SH 1210 Spare and wear parts 54 Version 1 0 06 2022 en Translation of original operating instructions Spare parts drawing 7 6 4 5 3 2 1 13 11 10 12 14 9 8 Roller curve SH 1210...
Page 55: ...Side guide bracket 63172677 S 4 Tapered drive roller RollerDrive EC 5000 S M L See project data S 5 Side guide 1129435 S 6 Mounting bracket U 63172696 S 7 Adapter plate MC 63170566 S 8 PolyVee drive...
Page 56: ...ions For all work on and with the module the legal regulations concerning waste avoidance and proper disposal and recycling must be followed NOTICE Substances with a water hazard class such as greases...
Page 57: ...4 1 5 5 1 5 6 1 5 8 1 5 9 1 6 1 1 6 2 1 6 4 1 7 1 1 7 2 1 7 3 1 7 4 The special technical documents mentioned in Appendix VII B have been prepared and will be transmitted to the responsible authority...
Page 58: ...erroll Roller curve SH 1210 Declaration of incorporation 58 Version 1 0 06 2022 en Translation of original operating instructions Hueckelhoven Baal dated 16 May 2022 Dr Hauke Tiedemann Managing Direct...
Page 59: ...4 1 5 5 1 5 6 1 5 8 1 5 9 1 6 1 1 6 2 1 6 4 1 7 1 1 7 2 1 7 3 1 7 4 The specific technical documentation according to Annex VII B has been prepared and will be submitted to the competent authority if...
Page 60: ...y be put into operation when it has been established that the complete machine system in which the partly completed machine is to be installed is to be installed complies with the provisions of this d...
Page 61: ...notes from Interroll Operation of the motor without suitable motor protection Not connecting the internal Interroll thermal circuit breaker if available Reversing the rotational direction before the m...
Page 62: ...Interroll Roller curve SH 1210 62 Version 1 0 06 2022 en Translation of original operating instructions...
Page 63: ...Interroll Roller curve SH 1210 Version 1 0 06 2022 en Translation of original operating instructions 63...
Page 64: ...For your local contacts please visit interroll com contact copyright Version 1 0 06 2022 en Translation of original operating instructions...
