Interroll BM 8350 Installation And Operating Instructions Manual Download Page 1

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Installation and Operating Instructions

Interroll 24 V Belt Conveyor

Straight / curve
BM 8350 / BM 8360

Version 1.1 (02/2016) en-US
Translation of original instruction manual

Summary of Contents for BM 8350

Page 1: ...Installation and Operating Instructions Interroll 24 V Belt Conveyor Straight curve BM 8350 BM 8360 Version 1 1 02 2016 en US Translation of original instruction manual...

Page 2: ...ht of these installation and operating instructions remains with Interroll Automation GmbH The installation and operating instructions contain technical regulations and drawings which may not be repro...

Page 3: ...of use 8 Changes to the module 8 Personnel qualification 8 Operators 8 Service personnel 8 Electricians 8 Dangers 9 Safety devices 9 Electricity 9 Rotating parts 9 Parts lying around or falling off 9...

Page 4: ...serve the following for maintenance and repair 37 Straight travel and belt tension 38 Adjusting belt tension in straight section 38 Adjusting the belt tension in the curve section 39 Replacing the car...

Page 5: ...aintenance and inspection list 63 Troubleshooting 64 In case of a fault 64 Troubleshooting 64 Spare and wear parts 65 Ordering information 65 Spare part drawing BM 8350 65 Spare parts list BM 8350 66...

Page 6: ...r manufacturing In addition to this manual special contractual agreements and technical documents apply to special versions of the module and its additional equipment Installation and operating instru...

Page 7: ...danger with high risk that can lead to death or serious injury if it is not avoided WARNING Identifies a danger with medium risk that can lead to death or serious injury if it is not avoided CAUTION I...

Page 8: ...use is considered inappropriate Deviating operating conditions require additional clarifications a special release of the module and new contractual agreements Changes to the module Any modifications...

Page 9: ...y shoes 4 Specify and monitor careful placement of the goods on the conveyor Risk of injury due to faults during operation 4 Regularly check the module for visible damage 4 Immediately shut down the m...

Page 10: ...ial operating mode Explanation Comment Transport Storage Loading and unloading transport and storage Assembly Initial start up Installation at the end customer and performing the test run Cleaning Ext...

Page 11: ...on 24 V Belt Conveyor Straight BM 8350 Components 1 2 3 4 5 7 6 13 12 11 10 9 8 14 24 V belt conveyor straight BM 8350 1 Drive roller 8 Side frame C profile 2 Carrying idler 9 Universal support 3 Cont...

Page 12: ...ller tracks The 24 V belt conveyor straight is suitable for transporting products up to 50 kg including products with uneven or soft bottom A closed conveyor belt is pulled over carrying idlers and a...

Page 13: ...meter of drive roller 50 mm Diameter of idler pulley 50 mm series 1700 mm steel zinc plated Roller material Steel 1 5 mm zinc plated Roller pitch P Min 60 mm increments of 30 mm Max module length ML N...

Page 14: ...elt Conveyor Curve BM 8360 Components 7 8 14 1 2 5 6 4 3 9 12 8 13 7 11 10 24 V belt conveyor curve BM 8360 1 Conical carrying idler 8 Universal support 2 Conical drive roller 9 Side cover 3 Belt 10 S...

Page 15: ...acks The 24 V belt conveyor curve is suitable for transporting products up to 20 kg including products with uneven or soft bottom A closed conveyor belt is pulled over conical carrying idlers and a co...

Page 16: ...ure 5 to 40 C Slider bed Rollers Interroll Series 1700 Diameter of drive roller 50 mm tapered bushings Roller material Steel 1 5 mm zinc plated Number of zones N 1 at 45 2 at 90 Rated voltage 24 V Mot...

Page 17: ...ts delivery state The scope of supply includes Rack including side frames cross ties side covers RollerDrive Carrying idlers Belt Closing clips Power supply cable Control Photo cell and reflector 1 ea...

Page 18: ...nsport direction 1 Arrow in transport direction 5 Year of construction 2 Type designation 6 Company address 3 Machine no 7 Weight in kg 4 Layout item no 8 Level The information on the nameplate is use...

Page 19: ...cated on an information sheet that accompanies the motor 4 Data about weight and requirements for loading capacity and lifting tackle are located on the information sheet 4 Remove any persons from the...

Page 20: ...Translation of original instruction manual Storage WARNING Risk of injury due to improper storage 4 Do not stack modules Do not place any other objects on the module 4 Check module for stability 4 If...

Page 21: ...a pre assembled unit and must be set up connected and integrated into a system on site In principle photo cell and reflector as well as the control are already pre assembled and connected with each ot...

Page 22: ...lign the module at the height adjustable feet of the support The decisive item for aligning the modules is the roller top edge for roller conveyors or the belt top edge for belt conveyors Secure the a...

Page 23: ...4 During the installation and replacement of conveyor modules or heavy spare parts work in pairs or use a suitable carriage The module sits on at least one support Every support has two height adjusta...

Page 24: ...e system consider possible danger spots particularly infeed locations and interfaces During the setup of the conveyor system check the passageways for the personnel Install transitions as necessary Th...

Page 25: ...e modules to be connected so that the side frames 4 are aligned 4 On the insides of the modules to be connected place one profile connector 3 each at the side frames The noses of the profile connector...

Page 26: ...1 Side guide profile 4 Flexible universal support 2 Side guide support 5 Rigid universal support 3 Mounting bracket CAUTION Risk of crushing due to circulating conveyor belt 4 Install side guide profi...

Page 27: ...l support 4 to side frames See Installing the flexible universal support page 28 4 Fasten side guide profiles 1 to side guide supports See Fastening the side guide profile on the universal support pag...

Page 28: ...3 Clamping plate 7 Universal support cover 4 Side guide support The flexible universal supports can be delivered pre assembled upon request In this case the universal supports are turned to the conve...

Page 29: ...e frame at the rear side of the universal support by slightly turning the support 4 Position the universal support on the side frame and slightly tighten the two hexagon head screws at the desired loc...

Page 30: ...n the side guide support 4 Push side guide support 2 onto one of the mounting brackets 3 of the universal support 4 5 4 Tip up the cover of the side guide support 4 Slightly loosen hexagon nut in side...

Page 31: ...roll 24 V belt conveyor straight curve BM 8350 BM 8360 Installation Version 1 1 02 2016 en US Translation of original instruction manual 31 4 Close the cover of the side guide support and snap it in p...

Page 32: ...or 3 Photo cell The photo cell and the reflector are each delivered as a finished unit The photo cell 3 is in the photo cell holder The reflective tape is affixed to the reflector holder The photo cel...

Page 33: ...or the fine adjustment of the photo cell Turning the setscrew in slightly raises the photo cell until it sees the reflector 4 Install the mounting plate 2 with reflector 5 opposite the photo cell The...

Page 34: ...stallation 34 Version 1 1 02 2016 en US Translation of original instruction manual Installing side cover and end caps 2 1 2 1 1 End caps 2 Side cover 4 Snap side cover 2 into the C profile of the side...

Page 35: ...y operation start 4 Check the module for visible damage 4 Ensure that all safety devices operate flawlessly 4 Ensure that only authorized personnel is in the operating area of the module 4 Remove equi...

Page 36: ...on the module after you have switched off the power Switch off the voltage supply and ensure that it cannot be started accidentally 4 Do not remove protective devices 4 Wear safety shoes and close fit...

Page 37: ...ety information 4 Electrical maintenance and repair work should be performed only by authorized electricians Observe the safety information 4 Observe the weight of the module see nameplate if necessar...

Page 38: ...gh to ensure that the belt is slaved but not too high to avoid exerting unnecessary stress on the roller bearings The belt tension can be adjusted via the tensioning devices on the tensioning roller A...

Page 39: ...4 V belt conveyor curve 1 Adjusting nut 2 Locknut Requirement R The module is out of operation 4 De energize the module and ensure that it cannot be started accidentally 4 Remove the side cover on bot...

Page 40: ...iers See Replacing the roller clip page 52 4 Push up the belt 1 and remove carrying idler 2 between belt and side frame 4 Insert new carrying idler underneath the belt and place it in the open elongat...

Page 41: ...ut of operation 4 Remove the side cover on both sides 4 Loosen the belt tension See Adjusting the belt tension in the curve section page 39 4 Unscrew the ribbed screws 2 on both sides of the carrying...

Page 42: ...usting belt tension in straight section page 38 4 Unscrew the nuts 1 in both tensioning devices and laterally pull out the tensioning screws 2 from the pivot heads 4 Unscrew the pivot heads 3 on both...

Page 43: ...ension in the curve section page 39 4 Screw off the nuts 2 in both tensioning devices and pull out the pivot heads 3 laterally from the tensioning screws 1 4 Unscrew the pivot heads on both sides from...

Page 44: ...the module and ensure that it cannot be started accidentally 4 Remove the side cover 1 on both sides 4 Loosen the belt tension See Adjusting belt tension in straight section page 38 4 Pull motor conne...

Page 45: ...8360 Maintenance and repair Version 1 1 02 2016 en US Translation of original instruction manual 45 4 Plug motor connecting cable onto control card 4 Adjust the belt tension See Adjusting belt tensio...

Page 46: ...nnecting cable 6 Pivot heads 3 Ribbed nut 7 Nuts 4 Control In the 24 V belt conveyor curve the drive roller is fastened on the outside of the curve with a ribbed nut 3 and on the inside with a pivot h...

Page 47: ...t the drive roller 1 and hold the drive roller with the other hand 4 Unscrew ribbed nut 3 on the cable side outside of the drive roller 4 Remove the old drive roller from underneath the belt 4 Insert...

Page 48: ...Loosen belt tension in the respective zone See Adjusting belt tension in straight section page 38 4 Remove all carrying idlers 6 in the respective zone See Replacing the carrying idler in the straigh...

Page 49: ...s of the rollers 4 Re insert eyebolts of the tensioning roller 2 and the adjacent carrying idler on the non cable side and tighten on both sides See Replacing the tensioning roller in the straight sec...

Page 50: ...for the 24 V belt conveyor curve 1 Side cover 5 Drive roller 2 Tensioning screw 6 Tensioning device 3 Tensioning roller 7 Carrying idlers 4 Conveyor belt Requirement R The module is out of operation 4...

Page 51: ...raight section page 42 4 Pull out old conveyor belt 4 to the inside and dispose of it properly 4 Pull the new conveyor belt from the inside onto the tensioning and drive roller 4 NOTICE Ensure that th...

Page 52: ...4 When integrating the module into a complete system consider possible danger spots particularly infeed locations and interfaces The pocket holes for carrier rollers and RollerDrive are closed with c...

Page 53: ...s fitted with a setscrew to be able to adjust the photo cell vertically on the mounting bracket The mounting plate remains at the mounting bracket Only the photo cell holder with the photo cell is bei...

Page 54: ...k whether both LEDs are lit 4 If the yellow LED flashes position reflector and photo cell to each other LED green LED yellow Meaning On Off Photo cell is operational No signal from reflector On On Pho...

Page 55: ...5 4 Photo cell with detail view of underside 1 Mounting bracket 4 Side guide profile 2 Mounting plate 5 Reflector 3 Photo cell Reflector and reflector holder are replaced together 4 Pull strap off of...

Page 56: ...t 2 Side guide support 5 Mounting bracket 3 Side guide support cover 6 Flexible universal support CAUTION Risk of crushing due to circulating conveyor belt 4 Install side guide profiles for 24 V belt...

Page 57: ...ide support 6 Mounting bracket 3 Hammer head bolt 7 Flexible universal support 4 Hexagon nut Requirement R The module is out of operation 4 Open the cover of the side guide support 5 with a tool e g s...

Page 58: ...mmer head bolt can later be inserted into the side profile and the clamp can be pushed onto the mounting bracket 4 Push the new side guide support onto the mounting bracket of the universal support If...

Page 59: ...e profile 5 Mounting bracket 2 Side cover 6 Hex nuts 3 Clamping plate 7 Universal support cover 4 Side guide support Requirement R The module is out of operation 4 Loosen side cover 2 from the side fr...

Page 60: ...ad screws at the new universal support but do not remove it 4 Insert the clamping plate into the side frame by slightly turning the complete universal support 4 Position the universal support on the s...

Page 61: ...original instruction manual 61 Replacing the side cover 2 1 2 1 1 End cap 2 Side cover 4 Carefully pry out the side cover 2 out of the side profile at one end using a tool e g screwdriver 4 Starting a...

Page 62: ...ce and repair 62 Version 1 1 02 2016 en US Translation of original instruction manual Replacing the end cap 2 1 2 1 1 End cap 2 Side cover 4 Remove end caps 1 from the side frame using a tool e g scre...

Page 63: ...type Date Component Interval Task check Activities Performed by Entire conveyor Weekly General visual and acoustic remote check Annually Check screw connections Retighten in accordance with DIN standa...

Page 64: ...y gear oil that as leaked out Have the motor replaced by qualified personnel if necessary Troubleshooting Fault Possible cause Remedy Transport process cannot be started Main switch or control system...

Page 65: ...rs training sessions about required maintenance and repair tasks upon request Ordering information Ordering spare and wear parts requires the exact identification of the module Nameplate The following...

Page 66: ...pare part W wear part T tool Type BM 8350 Item no Designation Comment S W T 1 Drive roller EC 310 S 2 Carrying idler S 3 Control card S 4 Photo cell incl holder S 5 Reflector incl holder S 6 Side guid...

Page 67: ...veyor straight curve BM 8350 BM 8360 Spare and wear parts Version 1 1 02 2016 en US Translation of original instruction manual 67 Spare part drawing BM 8360 7 8 2 1 4 11 6 12 9 6 3 8 5 10 13 24 V belt...

Page 68: ...e part W wear part T tool Type BM 8360 Item no Designation Comment S W T 1 Conical drive roller EC 310 KXO S 2 Conical carrying idler KXO S 3 Control card S 4 Photo cell incl holder S 5 Reflector incl...

Page 69: ...ection regulations For all work on and with the module the legal regulations concerning waste avoidance and proper disposal and recycling must be followed NOTICE Substances with a water hazard class s...

Page 70: ...rements as stated in Appendix I have been applied 1 1 2 1 1 3 1 1 5 1 1 6 1 3 1 1 3 2 1 3 3 1 3 4 1 3 7 1 3 8 1 4 1 1 5 4 1 5 8 1 5 9 1 6 1 1 6 4 1 7 4 The special technical documents mentioned in App...

Page 71: ...Interroll 24 V belt conveyor straight curve BM 8350 BM 8360 Version 1 1 02 2016 Translation of original instruction manual 71...

Page 72: ...For your local contacts please visit interroll com contacts copyright Version 1 1 02 2016 Translation of original instruction manual...

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