Interpack USA 2024-SB DH Page 1 User Manual Download

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USER MANUAL

USA 2024-SB DH

For Serial Numbers:

TM160 XX X XXX

REV 2 10122022

Summary of Contents for USA 2024-SB DH

Page 1: ...USER MANUAL USA 2024 SB DH For Serial Numbers TM160 XX X XXX REV 2 10122022...

Page 2: ...Section 5 Important Safeguards 8 15 Section 6 Specifications 16 20 Section 7 Set Up Procedures 21 34 Section 8 Operating Instructions 35 40 Section 8 Troubleshooting 41 43 Section 9 Recommended Spare...

Page 3: ...UM094TW UM594TW UDM094 04 3 REVISION CONTROL REVISION CONTROL REV00 Initial Release REV01 Modified Index REV02 Final Release REV03 Updated REV04 Updated REV05 Updated...

Page 4: ...can be found on the nameplate of the side panel of the machine Interpack Technical Support is available during normal business hours Eastern Time PHONE 813 621 8410 x101 If you have a technical quest...

Page 5: ...course of operation your properly trained and qualified internal service personnel should be able to repair any issues after consulting the Trouble Shooting section of this manual pg 41 43 However if...

Page 6: ...f the problem no later than five 5 calendar days after the warranty period If Intertape is unable to repair or replace the part within a reasonable time then Intertape at its option will replace the e...

Page 7: ...tive carton sealing tape to the top and bottom center seam of regular slotted corrugated cartons The USA 2024 SB is manually adjustable to a wide range of carton sizes see Carton Size Capacity page 20...

Page 8: ...personnel are to operate machine Only fully qualified technicians are to service this machine Wear safety glasses Shut off power to machine before adjusting machine or loading threading Tape Heads Di...

Page 9: ...UM094TW UM594TW UDM094 04 9 Important Safeguards Figure 2...

Page 10: ...quipped with a Knife guard that covers the blade The Tape Heads should never be operated with the blade guards removed Turn air and electrical supplies off before servicing the tape heads The label sh...

Page 11: ...abel affixed to the electrical control box advises service personnel to connect the machine to a properly grounded outlet The label shown is attached to the control box next to the on off switch The l...

Page 12: ...d on the side of the column This label provides convenient safety instructions for the operator and service personnel in the operation of the Intertape Carton Sealing Equipment Note Should Any Of The...

Page 13: ...to work on any part of the machine load tape or remove jammed boxes from the machine while the machine is running To reduce the risk associated with hazardous voltage a Position electrical cord away f...

Page 14: ...Technician This technician is trained to use the machine as the machine operator and in addition is able to work with the safety protection disconnected to check and adjust mechanical components to pe...

Page 15: ...Adjusting Case Size Stopped By Pressing The Emergency Stop Button A 1 Tape Roll Replacement Stopped By Pressing The Emergency Stop Button A 1 Blade Replacement Electrical Power Disconnected B 1 Drive...

Page 16: ...UM094TW UM594TW UDM094 04 16 SPECIFICATIONS USA 2024 SB Machine Dimensions Figure 3 Machine Weight 560 lbs 254 kg crated...

Page 17: ...UDM094 04 17 SPECIFICATIONS USA 2024 SB Machine Components Figure 4 Tape Head See Section 7 Page 31 In This Manual For Tape Loading Threading Conveyer Height Adjustment Case Width Adjustment Control B...

Page 18: ...ive base and an electrical box The electrical box contains a Start switch the Emergency Stop switch and a starting relay with a thermal over load An eleven foot 11 standard three conductor power cord...

Page 19: ...e can be installed on the tape head Accommodates all Intertape brand film tape machine roll lengths The standard Tape Leg Length of 2 25 inches 57 2 mm is factory set The standard tape leg length may...

Page 20: ...cases may tilt backwards upon contact with the upper tape head causing the machine to jam If the box length in direction of seal to box height ratio is 75 or less then several boxes should be test ru...

Page 21: ...om machine Remove or relocate all securing devices such as tie wraps or locking collars Remove the mounting bolts which secure the machine to the shipping pallet Remove machine from the pallet and re...

Page 22: ...ty procedures prior to and during this process a With a fork lift raise the machine to allow access to the bottom of each leg b Screw in a caster into a leg until it is firmly seated to the bottom of...

Page 23: ...e the adjustable legs to ensure that the machine is level and firmly on the ground no rocking Adjust the leg height with the four 4 telescopic extension legs to accommodate conveyor heights from 24 to...

Page 24: ...bles If Purchased Figure 9 a Install four 4 mounting studs into machine base with hardware included with roller table per figure 9 b Utilizing the slots in the roller table attach roller table to mach...

Page 25: ...aight and level entry into the case sealer b Customer supplied gravity exit conveyor if used should be straight and declined no more than 20mm meter away from the machine to convey the sealed cartons...

Page 26: ...UM094TW UM594TW UDM094 04 26 SET UP PROCEDURES 6 Machine Final Assembly The machine is shipped with all adjustment handles installed Location of Adjustment Handles Figure 11...

Page 27: ...with re settable overload The electrical control box can be located on either side of the Carton Sealer for customer convenience It contains the green on push button and the red E Stop re settable pus...

Page 28: ...wed from the in feed of the machine Certain machines have the ability to relocate the operator controls to the opposite side Figure 13 Re Locating Adjustment Handles Figure 14 a Loosen 3 mm Allen scre...

Page 29: ...wires to be disconnected to allow for re location d Disconnect wires from motor starter e Disconnect ground wires f Remove lock nut from strain relief 2 inside electrical control box g Remove strain...

Page 30: ...ad toward the infeed end of machine and rotate up b Slide tape head toward the exit end of machine and lift out of rear slot Removing Lower Tape Head Figure 17 a Remove gap filler by lifting straight...

Page 31: ...a sturdy flat surface b Move the peel off roller away from the mandrel c Push the roll of tape onto the mandrel with the adhesive side up refer to Threading Diagram under Tape Threading section in th...

Page 32: ...d personal injury 11 Tape Threading Preparation Figure 19 Threading the tape in the Tape Head does not require any special tools Pull approximately twelve 12 inches of tape from the roll and fold in h...

Page 33: ...econd smooth guide roller e Continue threading the tape over and behind the final knurled guide roller f Thread the tape through the cut out provided in the tape guide shoe and pull the tape through t...

Page 34: ...094 04 34 SET UP PROCEDURES 13 Re Installing Tape Heads Figure 22 a Insert exit end of tape head into rear slots b Rotate front of tape head down into front slots c Push front of tape head down to sea...

Page 35: ...UM094TW UM594TW UDM094 04 35 OPERATING INSTRUCTIONS Case Size Set Up Functions Figure 23...

Page 36: ...1 Initial Condition Figure 24 Figure 25 Figure 26 a Raise the upper head as shown in Figure 24 b Open side drives or centering guides as shown in Figure 25 c Loosen each locking knob and open top squ...

Page 37: ...Major Flaps In As Shown In Figure 28 Figure 29 Figure 30 b Over Fills And Void Fills Over Fills As Shown In Figure 29 And Void Fills As Shown In Figure 30 Should Be Avoided To Assure Proper Processing...

Page 38: ...Score The Side Of The Case Figure 31 4 Case Width Adjustment Figure 32 Figure 33 a Insert The Case To Just Before Front Roller Of Lower Tape Head As Shown In Figure 32 b Move Locking Handle To Unlock...

Page 39: ...re 34 Each Top Squeezer Should Be Firm Enough On The Case To Completely Close Any Gap On The Center Seam But Not So Firm As To Restrict The Smooth Processing Of The Case Figure 34 6 Power On a Rotate...

Page 40: ...Case Should Process Smoothly Through The Machine And Apply The Tape Evenly To Each Top And Bottom Major Flap With A 2 Tape Leg Applied To Each End Panel Should The Case Processing Need Correction Ple...

Page 41: ...e Belts See Section 11 page 51 Drive Belts Do Not Process Cases Belt tension Too Low Case Width Adjustment Incorrect Case Height Adjustment Incorrect Collapsed Leading End Panel On Case Case Size Is O...

Page 42: ...ve Void Fill Dunnage Top Tape Head Box Is Not Adjusted Properly Reduce Product In Case To Match Case height Increase Case Height To Match Product Height Reduce Void Fill Dunnage to Match Case Height R...

Page 43: ...See Tape Head Manual Provided With Tape Head Tape Does Not Cut Dull Blade Insufficient Tension At The Clutch Roller Replace Blade Increase Clutch Roller Tension Slightly See Tape Head Manual Provided...

Page 44: ...name and quantity required Replacement parts are available from your Authorized Interpack Distributor exclusively Should you require assistance selecting the correct part you may call Intertape Polyme...

Page 45: ...nance Machine Preventative Maintenance Chart Frequency Item Action Required Material Weekly Monthly Quarterly Carton Dust In On Machine Blow Off Machine Extenally and Internally Air hose X Pay Attenti...

Page 46: ...e any adhesive build up Solvent Cleaner X Knurled PTFE Coated Guide Roller Rotation should be slightly restricted by Belville washer Disassemble and remove any adhesive build up if excessive restricti...

Page 47: ...es a Side Belt Drive Base i Insert An Air Nozzle Along The Top Edge Of The Belt Into The Opening Of The Drive Base And Clean Out Any Dust And Dirt b Column Shaft i With A Cloth Wipe Down Any Accumulat...

Page 48: ...achine Figure 37 a Column Shaft i Lubricate Both Shafts With Industrial Grade Silicone b Acme Drive Base Shafts i Lubricate Both Shafts With Light Machine Grease c Centering Chain i Lubricate Chain Wi...

Page 49: ...iate Allen key and wrench loosen belt tensioning bolts Remove worn belt and replace with new belt Using appropriate Allen key and wrench tighten belt tensioning bolts Be sure to adjust both drive belt...

Page 50: ...NANCE ADJUSTMENT Intertape S B drive idler pulleys are engineered to self track to center After tensioning if the belts do not track on center contact maintenance or your IPG Distributor Using a 4mm A...

Page 51: ...e sure to adjust upper and lower tensioning bolts equally Proper belt tension is achieved when a 5 pound pull force is used to create a 1 gap as shown in the Middle of the drive base Intertape S B dri...

Page 52: ...UM094TW UM594TW UDM094 04 52 OPTIONAL EQUIPMENT 3 Flap Folders Castors Exit Table In Feed Table 3 Tape Head 2 Tape Head In Feed Table With Hold Down Device...

Page 53: ...UM094TW UM594TW UDM094 04 53 SCHEMATIC DIAGRAMS Electrical Drawing...

Page 54: ...UM094TW UM594TW UDM094 04 54 APPENDIX A ILLUSTRATIONS PARTS LISTS...

Page 55: ...55...

Page 56: ...USA 2024 SB DOUBLE TH A 1 APPENDIX USA2024 SB DOUBLE TOP TH BOX...

Page 57: ...USA 2024 SB DOUBLE TH A 2 2 3 7 10 9 1 6 5 8 4 UM161TW...

Page 58: ...FT ASS Y 1 3 USM0818 COLUMN 24 RIGHT ASS Y 1 4 UPM3227 PVC ROL CHARCOAL DIA 1 9 X 4 50 1 5 UPM3226 PVC ROL CHARCOAL DIA 1 9 X 12 00 12 6 USM0812 DRIVE BASE ASSY LH 1 7 USM0811 DRIVE BASE ASS Y RH 1 8...

Page 59: ...USA 2024 SB DOUBLE TH A 4 1 2 4 5 3 USM1215...

Page 60: ...LE TH A 5 ITEM NO PART NUMBER DESCRIPTION QTY 1 UAM0329 BASE SUB ASS Y 1 2 UAM0275 LEG ASSEMBLY METRIC 4 3 USM6111 DRIVE CENTRING ASS Y 1 4 USM6118 ELECTRIC ASSEMBLY 1 5 USM1216 DOUBLE SLIDING BOTTOM...

Page 61: ...USA 2024 SB DOUBLE TH A 6 1 8 3 5 4 14 15 10 16 17 18 19 12 7 6 2 11 9 13 UAM0329...

Page 62: ...1 6 UPI0114 SLIDING PAD R H 1 7 UPI0115 SLIDING PAD L H 1 8 UPM3229 INLET COVER 1 9 UF 3713 CARRIAGE BOLT M6 1 x 12 6 10 UF3391 SS NYLON LOCK NUT M6 1 0 10 11 UF3170 SS SHCS M6 1 x 8 4 12 UF4114 SELF...

Page 63: ...USA 2024 SB DOUBLE TH A 8 3 4 6 7 8 2 1 5 9 10 UAM0275...

Page 64: ...7640 LEG WELDMENT 1 2 UPM7641 LEG ADJ USTMENT 1 3 UPM7642 LEG FRICTION PLATE 1 4 UF4230 L W ZINC M12 2 5 UF6393 HHCSM12 1 75 x 35 2 6 UF3680 FW M10 4 7 UF6371 L W M10 4 8 UF6314 HNR M10 x 1 5 4 9 UF42...

Page 65: ...USA 2024 SB DOUBLE TH A 10 18 2 15 8 17 20 7 16 1 30 26 29 13 5 27 28 6 3 4 23 24 22 21 11 12 9 10 14 25 19 USM6111...

Page 66: ...PM0620 SPROCKET 35B20 75ID C W 3 16 KW 3 14 UPM0575EV CASTING LH 2 15 UPM0574EV CASTING RH 2 16 UPM0573EV Acme Shaft No Handle TW 1 17 UPM0566EV Acme Shaft For Handle TW 1 18 UPM2207 CAP VINYL BLACK 1...

Page 67: ...USA 2024 SB DOUBLE TH A 12 3 6 2 1 4 5 2 3 USM0817...

Page 68: ...RIPTION QTY 1 UAM0264 ELECTRIC BOX ASSEMBLY 1 2 UPM0197EV STR RELF METL LIQDTGHT M20X1 5 8 10mm 4 3 UPM0341EV LOCKNUT M20 X 1 5 FOR STRAIN RELF 4 4 UPM0209 POWER CORD 14 3 1 5 UPM0225 CABLE 18 3 TYPE...

Page 69: ...USA 2024 SB DOUBLE TH A 14 3 7 1 2 6 9 8 5 4 10 11 UAM0264...

Page 70: ...M 22mm 1 N C 1 3 UPM2212 BUTTON GREEN 22mm 1 N O 1 4 UPM0407EV DIN RAIL USA 2324 1 5 UPM7440EV TB END ANCHOR FOR DN SER 2 6 UPM2209EV LEGEND PLATE E STOP 1 7 UPM2210EV LEGEND PLATE START 1 8 UPM7524 M...

Page 71: ...USA 2024 SB DOUBLE TH A 16 1 7 6 5 2 3 10 9 8 4 USM1216...

Page 72: ...USA 2024 SB DOUBLE TH A 17 USM1216...

Page 73: ...USA 2024 SB DOUBLE TH A 18 6 5 2 1 3 4 UAM0341...

Page 74: ...PART NUMBER DESCRIPTION Default QTY 1 UPM6068 TH BOX SUPPORT BLOCK 2 2 UPM6069 TAPE HEAD BOX SUPPORT RH 1 3 UPM6072 BOTTOM TH BOX SUPPORT LH 1 4 UF5404 FHCS M5 0 8 x 16 mm 8 5 UPM6070 TH BOX PAD RH 1...

Page 75: ...USA 2024 SB DOUBLE TH A 20 6 4 1 3 2 5 UAM0330...

Page 76: ...NO PART NUMBER DESCRIPTION QTY 1 UPM6068 TH BOX SUPPORT BLOCK 2 2 UPM6069 TAPE HEAD BOX SUPPORT RH 1 3 UPM6072 BOTTOM TH BOX SUPPORT LH 1 4 UF5404 FHCS M5 0 8 x 16 mm 8 5 UPM4569 TH BOX PAD LH 1 6 UF...

Page 77: ...USA 2024 SB DOUBLE TH A 22 2 4 3 1 UAM0009...

Page 78: ...USA 2024 SB DOUBLE TH A 23 ITEM NO PART NUMBER DESCRIPTION QTY 1 UPM0131 BRASS PIN 1 2 UPM0037 HANDLE ADJUSTABLE COLUMN 1 3 UF2136 ROD W HOLE ZINC 3 8 16 X 2 1 4 UF1610 HNJ 3 8 16 1 UAM0009...

Page 79: ...USA 2024 SB DOUBLE TH A 24 5 1 8 7 6 3 4 10 11 9 16 13 14 12 2 15 6 7 17 USM0819...

Page 80: ...0 FHCS M5 0 8 x 12 mm 2 6 UF3680 FW M10 6 7 UF6371 LW M10 6 8 UF0301 HHCS M10 1 5 x 35 2 9 UF1157 FHCS M5 0 8 x 70 2 10 UPM4210 SPRING MANDREL SHAFT 2 11 UPM0742 SPRING SPOOL 2 12 UPM2181 CONSTANT FOR...

Page 81: ...USA 2024 SB DOUBLE TH A 26 5 1 8 7 6 3 4 10 11 9 12 16 13 14 15 2 6 7 17 USM0818...

Page 82: ...00 FHCS M5 0 8 x 12 mm 2 6 UF3680 FW M10 6 7 UF6371 LW M10 6 8 UF0301 HHCS M10 1 5 x 35 2 9 UF1157 FHCS M5 0 8 x 70 2 10 UPM4210 SPRING MANDREL SHAFT 2 11 UPM0742 SPRING SPOOL 2 12 UPM2181 CONSTANT FO...

Page 83: ...USA 2024 SB DOUBLE TH A 28 3 4 1 2 6 5 10 8 9 7 USM5062...

Page 84: ...695 SUPPORT PLATE LH 1 2 UPM4539 SUPPORT PLATE RH 1 3 UPM7698 CROSS SHAFT TTHBOX 3 4 UAM0331 SLIDING TOP TH BOX 2 5 UPM4538 SQUARE BAR 1 6 UF4313 FHCS M10 1 5 x 35mm 6 7 UF6384 BHCS M10 1 5 x 40mm 8 8...

Page 85: ...USA 2024 SB DOUBLE TH A 30 5 9 1 2 4 9 8 6 7 3 10 UAM0331...

Page 86: ...USA 2024 SB DOUBLE TH A 31 UAM0331...

Page 87: ...USA 2024 SB DOUBLE TH A 32 3 2 1 7 5 6 4 UAM0332...

Page 88: ...ER DESCRIPTION QTY 1 UPI0111 WHEEL SUPPORT PLATE 1 2 UPM3285EV GUIDE BLOCK 1 3 UPM7538 GUIDE BLOCK TOP 1 4 UAM0288 KNOB CW 5mm PIN USA2324 1 5 UPM1659 WHEEL 2 7 8 DIA COMPR GUIDE 3 6 UF0240 HHCS 3 8 1...

Page 89: ...USA 2024 SB DOUBLE TH A 34 2 29 6 22 1 3 23 13 15 14 16 28 27 18 9 5 24 8 21 7 25 10 11 26 20 12 4 19 18 17 USM0812...

Page 90: ...V TENSIONNER SPRING HOLDER 1 11 UPM0112 SPRING LOCATOR PIN 1 12 UPM0038 DIE SPRING DRIVE BASE 1 13 UF2220 EXT RET G RING 3 4 SHAFT 1 14 UPM0259 IDLER PULLEY 1 15 UPM0324 BEARING PULLEY 2 16 UPM0647 CA...

Page 91: ...USA 2024 SB DOUBLE TH A 36 2 29 12 5 11 18 28 10 7 6 21 22 14 13 17 24 23 3 8 9 15 1 4 20 16 19 18 25 27 26 USM0811...

Page 92: ...109 IDLER PULLEY SPACER 1 11 UPM0647 CARTON RETAINER 1 12 UPM0324 BEARING PULLEY 2 13 UPM7116 MOTOR 1 3HP 21 4 1 1 14 UPM0029 STRIP UHMW 2 X 03 THK 1 15 UPM0038 DIE SPRING DRIVE BASE 1 16 UF2220 EXT R...

Page 93: ...USA 2024 SB DOUBLE TH A 38 1 4 2 3 UAM0335...

Page 94: ...USA 2024 SB DOUBLE TH A 39 ITEM NO PART NUMBER DESCRIPTION QTY 1 UPM1169 ADJUSTABLE HANDLE 1 2 UF3720 SSS 1 2 13 x 2 5in 1 3 UPM4542 BRASS PIN 1 4 UF1650 HEX JAM NUT ZINC 1 2 13 1 UAM0335...

Page 95: ...USA 2024 SB DOUBLE TH A 40 1 2 7 5 6 4 3 UM9003...

Page 96: ...USM8075 SECOND E STOP BOX FOR USA 1 2 UPM0225 CABLE 18 3 TYPE SJ 1 3 UPM0341 LOCKNUT 1 2 FOR STRAIN RELF 1 4 UPM0197 STR RELF METL LIQDTGHT 1 4 3 8 1 5 UPM0200 MTG CLAMP ADH 1 2 X1 2 1 6 UPM0222 TY RA...

Page 97: ...USA 2024 SB DOUBLE TH A 42 2 3 1 5 4 USM8075...

Page 98: ...ITEM PART DESCRIPTION QTY 1 UPM7293 ENCLOS PB 1 HOLE NON METAL 1 2 UPM2211 BUTTON MUSHROOM 22mm 1 N C 1 3 UPM2209 LEGEND PLATE E STOP 1 4 UPM0341 LOCKNUT 1 2 FOR STRAIN RELF 1 5 UPM0197 STR RELF METL...

Page 99: ...USA 2024 SB DOUBLE TH A 44 Electrical Drawing...

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