Intermatic PF1202T, Installation, Operation & Service Manual

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158PF12441
ITEM
PT
.NO.
DESC.
QUAN.
DR.: SRB 8/19/2005
INTERMA
TIC INCORPORA
TED
CHKD.:
TF 8/22/2005
SCALE:
NAME:
INST SHT - INST
ALL, PF1202T
APPROVED
MA
TL.:
WHITE P
APER ST
OCK
DMB 8/22/2005
FINISH:
BLACK PRINTING INK
1
RELEASED T
O ELEC. DA
TA
HEA
T TREA
T:
LET
. REVISION
SIGN.
MODEL
SUPERSEDES:
NOTES: ALL
PRINTING T
O BE
AS PER INTERMA
TIC
APPROVED ARTWORK.
FRA .010 . DECIMALS
AS SPECIFIED -
1/2˚
ALL
DIMENSIONS MUST
BE
MET
BEFORE PLA
TING.
DIM
:
TO
L
11
”
8
1/2
”
SEE B/M FOR
ALL
PART NUMBERS & QUANTITIES
FOLD LINE
FRONT
BAC K
FREEZE PROTECTION
FOR POOLS, SPAS
AND WATER FEATURES
By
FREEZE PROTECTION FOR POOLS AND SPAS
By
®
INSTALLATION
OPERATION &
SERVICE MANUAL
MODEL: PF1202T
TWO CIRCUIT POOL EQUIPMENT CONTROL
WITH FREEZE PROTECTION IN RAINPROOF ENCLOSURE
ELECTRICAL RATING: 3 HP MAX. - 240 VOLT, 60 HZ.
SUITABLE FOR POOL/SPA EQUIPMENT CONTROL
DANGER! To Reduce the Risk of Injury:
...do not permit children to operate the Control Unit or use the Pool/Spa unless they are closely supervised at all times.
...test GROUND FAULT protection regularly. If it fails to reset, DO NOT USE THE POOL or SPA! Contact a qualified
service technician.
...always disconnect electricity before servicing this control or the equipment(s) connected to it. THIS CONTROL IS NOT
TO BE USED AS A POWER DISCONNECT.
READ, FOLLOW & SAVE THIS INSTRUCTION MANUAL
GENERAL INFORMATION
This Pool Equipment Control is designed to automatically operate the Filter Pump, Cleaner Pump
and also to provide freeze protection for the pool equipment. Nevertheless this product is not
intended to be a substitute for insulation, coverings, or maintenance.
THE FILTER PUMP TIME SWITCH is located in the upper left side of the enclosure and operates
the Filter Pump, as set by the trippers on the yellow dial, on a 24 hour schedule. For setting the
schedule, refer to page 3 of this Manual.
THE CLEANER PUMP TIME SWITCH is located in the upper right side of the enclosure and
operates the Cleaner Pump (Booster Pump). The trippers of this
Time Switch should be set so that the operation of the
Cleaner Pump falls within the operation of the
Filter Pump. To avoid equipment damage, the two
Time Switches are interlocked and the Cleaner
Pump would not operate unless the Filter Pump
is already operating.
THE FREEZE PROTECTION THERMOSTAT is
located in the lower left side of the enclosure
and turns ON the Filter Pump when the air
temperature (where the Control Panel is located)
drops below the temperature set by the dial
(between 32˚F and 45˚F).
WIRING
DIAGRAM
ALTERNATE WIRING FOR
TWO INDEPENDENTLY
WIRED PUMPS
Because of our commitment to continuing research and improvements, Intermatic Incorporated reserves the right to make
changes, without notice, in the specifications and material contained herein and shall not be responsible for any damages,
direct or consequential, caused by reliance on the material presented.
IIN NT TE ER RM MA AT TIIC C IIN NC CO OR RP PO OR RA AT TE ED D,,
SPRING GROVE, IL. 60081-9698
158PF12441
WARRANTY
If within one (1) year from the date of installation, this product
fails due to a defect in material or workmanship, Intermatic
Incorporated will repair or replace it free of charge.
The warranty does not cover labor for removal or reinstallation
and does not apply to: (a) damage caused by accident, abuse,
mishandling, or dropping; (b) a unit which has been subject to
unauthorized repair; (c) units not used in accordance with
directions; (d) damages exceeding the cost of the product./
Some states do not allow a limitation of damages so the
foregoing warranty may not apply to you. This warranty gives
you specific legal rights and you may also have other rights
which vary from state to state.
This warranty service is available, if the defective product or
its defective component is returned with proof of purchase and
date of installation, either (a) to the dealer from whom the unit
was purchased or (b) by shipping prepaid to Intermatic,
Incorporated, Intermatic Plaza, Spring Grove, Il. 60081-9698.
240 V.
CLOCK
MOTOR
240 V.
CLOCK
MOTOR
Filter Control
Time Switch
Cleaner Control
Time Switch
NOTE: Ground connections
are not shown and
vary with installation.
To Filter
Pump
To 240 V
Breaker
To Cleaner
Pump
TB1
Team
Block
Relay
T. Stat
Equipment Ground
4
IM PO RTA NT SAF ETY INS TRU CTI ONS
Whe n in sta llin g a nd ope rat ing th is ele ctri cal co ntro l a nd oth er a sso cia ted eq uip men t, b asic sa fet y p rec aut ion s s hou ld
alw ays be fo llo wed , in clu din g th e fo llo win g:
1. Rea d a nd fol low al l in stru ctio ns.
2. Thi s C ont rol m ust be in sta lle d b y a qu alifi ed ele ctri cia n, a cco rdi ng to Nat ion al a nd Loc al E lec tric al C ode s.
3. Ins tal l th is Con tro l n ot l ess th an 5 fe et o f in sid e e dge of po ol. USE CO PPE R C OND UCT ORS O NLY .
4. Do not ex cee d th e m axim um ra tin gs of i ndi vid ual co mpo nen ts, wi rin g d evic es, an d c urre nt c arry ing ca pac ity of
con duc tor s.
5. For gr oun din g a nd bon din g th is Con tro l a nd the in sta lla tio n, r efe r to se ctio n 6 80 of t he Nat ion al E lec tric al C ode .
6. The Co ntro l s hou ld not op era te any eq uip men t w hich wo uld ca use bo dily in jur y o r p rop erty da mag e s hou ld it b e
act iva ted un exp ect edl y.
INS TAL LAT IO N
1. Sel ect th e p rop er loc atio n f or the Co ntro l P ane l a nd
pre par e t he nec ess ary co ndu it run (s) re qui red by th e
ins tal lat ion la you t.
2. Rem ove th e fo ur # 10 hex he ad scr ews fro m th e b ack of
the en clo sur e and at tac h mou ntin g bra cke ts to
enc los ure .
3. Han g e nclo sur e o n a fla t v erti cal su rfa ce or oth er
sup por t, u sin g h ard war e s uita ble fo r th e p urp ose .
4. Pro per ly ter min ate co ndu its
at b oth en ds and pu ll-i n th e
con duc tor s a s s pec ifie d b y
the in sta lla tio n la you t.
5. Fol low wi rin g d iag ram on pa ge 4 o f t his Man ual ,
con nec t L INE 1 a nd LIN E 2 O F T HE 240 Vo lt sup ply
con duc tor s fr om a 20 Am p. c irc uit bre ake r, e ith er i n th e
mai n p ane l o r in th is sub pan el t o T B1 ter min al b loc k
(se e i nse rt abo ve for pr ope r c onn ect ion ) a nd the
gro und ing co ndu cto r t o t he Equ ipm ent G rou ndi ng
Ter min al.
6. Con nec t F ilte r P um p le ads to te rm ina ls 2 a nd 4 o f F ilte r
Pum p T im e Sw itc h and C lea ner Pu mp lea ds to
ter min als 2 a nd 4 o f C lea ner Pu mp lea ds to ter min als 2
and 4 of Cle ane r P um p T im e S witc h. Con nec t t he
gro und ing le ads of ea ch pum p t o t he Equ ipm ent
Gro und ing Te rm ina l a t t he bot tom of th e e nclo sur e.
7. If t he Con tro l P ane l is in sta lle d in lo cat ion , w her e it is
exp ose d to di rec t s un mos t o f th e d ay, ext end 8 inc hes
of t he cop per ca pilla ry tub e o f th e th erm ost at i nto an
ope n e nde d (p las tic or m eta l) c ond uit, ab out 10 in che s
lon g, ins tal led at bo tto m o f t he enc los ure .
Han dle
cap illa ry tub e w ith ca re! .
8. If r equ ire d b y th e h eat er man ufa ctu rer , in sta ll f ire man
swi tch kit 15 6T4 042 A( not fu rni she d) on Tim e S witc h
Pla te and m ake th e fi rem an swi tch co nne ctio ns. Us e a t
lea st # 18 AW G w irin g w ith in sul atio n ra ted 30 0 V olt or
hig her . P lac e h eat er ON/ OFF sw itc h o n h eat er to ON
(se e F igu re 2). Som e h eat ers m ay req uire a spe cia l
con nec tin g h arn ess , c ont act he ate r m anu fac tur er for
det ails .
9. To ins tal l add itio nal w irin g dev ice s ins ide th e
enc los ure , f irs t r em ove re cta ngu lar kn ock -ou t(s ) i n
dea d fr ont . N ext , r em ove he x h ead sc rew s in ba ck of
enc los ure an d in sta ll s tan d-o ffs * in pl ace of sc rew s.
Atta ch wiri ng dev ice to st and -of fs.
•
Sta nd- offs ar e n ot f urn ish ed. O rde r 2 1T1 56A for a set of fo ur ( 4)
sta nd- offs an d m oun tin g h ard war e
.
10. If e xte rna l b ond ing is req uire d, i nst all b ond ing lu g(s ) o n
bot tom of en clo sur e ( 156 T11 047 Am ay be ord ere d)
and bo nd ins tal lat ion ac cor din g to co de req uire men ts.
11. TES TIN STA LLA TIO N:
a.T urn th e t her mos tat di al t o it s lo wes t s etti ng and
pla ce cru she d ic e (i n p las tic bag ) in sid e c api lla ry coi l
of T her mos tat .
b.T urn O N p owe r to Co ntro l P ane l, w ait 20 sec ond s
the n s low ly tur n t her mos tat di al c oun ter -clo ckw ise
unt il F ilte r P um p s tar ts.
c.U sin g t he man ual le ver on Cl ean er Tim e S witc h,
tur n O N-O FF the Cl ean er P um p.
d.T urn O FF pow er to Con tro l P ane l, rem ove ice ,
che ck wiri ng, tig hte n te rm ina l s cre ws if n ece ssa ry,
rei nst all tim e s witc h i nsu lat ors an d f ron t p lat e.
e.T urn O N p owe r t o C ont rol Pa nel an d s et tim e
Swi tch es and th e T her mos tat , s ee OPE RAT IO N
ins tru ctio ns on pag e 3 .
Fig ure 1
2
PRE SSU RE PLA TE
TER MIN AL SCR EW
MAK E S URE IN SUL ATI ON
CLE ARS PR ESS URE PL ATE
TO SE TF ILT ER TIM E S WIT CH, fo llo w in stru ctio ns on the rig ht. The
len gth of th e d aily filt rat ion /he atin g c ycle de pen ds on man y v aria ble s
suc h a s s ize , s hap e, and ge ogr aph ic loc atio n o f t he poo l, wat er
che mist ry, typ e o f p ool eq uip men t, u sag e a nd sea son of ye ar. If n ot s ure ,
con tac t y our lo cal po ol s erv ice pr ofe ssio nal fo r a dvic e.
TO SE TC LEA NER TI ME SW ITC H, fol low in stru ctio ns on the rig ht.
NO TE: Th is Con tro l is fa cto ry wire d to pr eve nt e qui pm ent da mag e b y
allo win g t he Cle ane r P um p t o o per ate on ly whe n t he Filte r P um p is
alre ady op era tin g. T his req uire s th at t he Cle ane r T im e S witc h s etti ngs
(O N a nd OFF tim es) m ust be wi thi n t he ope rat ing ho urs of th e F ilte r
Pum p. F or e xam ple : If th e F ilte r P um p is se t to op era te fro m 8 am to 2
pm da ily, th e C lea ner Pu mp Tim e S witc h s hou ld be set to op era te no
lon ger th an 8:3 0 a m to 1: 30 pm .
TO SE TT HER MO STA T, tur n d ial , p oin tin g t o d esir ed tem per atu re,
mar ked on th e p lat e, bet wee n 3 2˚F an d 4 5˚F . A gai n, man y v aria ble s
mus t b e c ons ide red be for e s ele ctin g th e “ tur n O N” tem per atu re of t he
Filte r P um p a nd you r lo cal po ol s erv ice pr ofe ssio nal is the be st s our ce of
inf orm atio n. T he The rm ost at i s fa cto ry set to tu rn OFF th e F ilte r P um p
whe n th e a mbi ent te mpe rat ure ris es 5˚F ab ove its se t p oin t.
THE FI REM AN SW ITC H (H eat er P rot ect ion M ech ani sm ), i f in sta lle d, i s
fac tor y s et a nd shu ts OFF th e h eat er 2 0 m inu tes be for e th e T im e S witc h
tur ns OFF th e fi lte r p um p. T he Fire man Sw itc h re qui res no se ttin g o r
ser vice .
OPE RAT IO N
TIM E S WIT CH OPE RAT ING IN STR UCT IO NS
1. T O S ET “O N” AND “O FF” TI MES : H old T RIP PER S
aga ins t e dge of CL OCK -DI AL, po int ing to tim e (A M o r
PM ) w hen O N a nd OFF op era tio ns
are de sire d.T igh ten tri ppe r s cre ws
firm ly.
2.T O S ET TIM E-O F-D AY: Pu ll
CLO CK- DIA Lo utw ard . T urn in ei the r
dire ctio n a nd alig n th e e xac t ti me- of-
day on th e C LO CK- DIA L(t he tim e n ow, wh en swi tch is
bei ng put in to ope rat ion ) to th e P OIN TER .
DO NO T M OVE PO INT ER
•T O O PER ATE SW ITC H M ANU ALL Y: M ove M ANU AL
LEV ER be low C LO CK- DIA L lef t or rig ht as
ind ica ted by ar row s, Thi s will no t affe ct nex t
ope rat ion .
•F OR MO RE THA N O NE DAI LY ON- OFF
OPE RAT IO N:P lac e a ddi tio nal tri ppe r p airs on CL OCK -
DIA L(o rde r 1 56T 197 8A) .
•I N C ASE O F P OW ER FAI LUR E,r ese t C LO CK- DIA L
to pro per tim e-o f-d ay. See st ep 2 a bov e.
CLO CK
DIA L
TIM E
PO INT ER
OFF
TRI PPE R
MAN UAL
LEV ER
ON
TRI PPE R
TRO UBL ESH OO TIN G
SYM PTO M CAU SE( S) CO RRE CTI VE ACT IO N
1.T im e S witc h w ill not ke ep 1a. Fr equ ent po wer ou tag es Res et d ial
tim e - dia l is tu rni ng. 1b. W ron g v olta ge/ cyc le Cha nge clo ck mot or
1c. Lo ose clo ck mot or c onn ect ion s Che ck con nec tio ns
2.T im e S witc h D ial st ops 2a. Lo ose tri ppe r Che ck/ cha nge tri ppe r
at O N o r O FF trip per . 2b. Be nt d ial Che ck/ cha nge m ech ani sm
2c. De fec tive m oto r Cha nge clo ck mot or
3.L oad is ON at a ll t im es- - 3a. W eld ed con tac ts Cha nge m ech ani sm
dia l is tu rni ng. 3b. Tw o O N-tr ipp ers on di al Cha nge tri ppe r
3c. N o O FF trip per on di al Cha nge tri ppe r
3d. D efe ctiv e m ech ani sm Cha nge m ech ani sm
4.D ead clo ck mot or. (Cl ock 4a. De fec tive clo ck mot or ( ope n Cha nge clo ck mot or
mot or g ear s d o n ot r ota te. ) coi l d ue to lig htn ing or su rge )
4b. Lo ose clo ck mot or c onn ect ion s Che ck con nec tio ns
4c. W ron g v olta ge Cha nge clo ck mot or
5.F ilte r P um p w ill not st art 5a. De fec tive th erm ost at Rep lac e th erm ost at
whe n te mp. is bel ow 32˚ F. 5b. De fec tive re lay Rep lac e re lay
5c. Fa ulty wi rin g Che ck wiri ng
5d. Po wer ou tag e Ins tal l s tan d-b y p owe r
3
WA RN IN G: Do n ot dis co nn ec t h ig h l im it or pre ss ure s wit ch es .
Fig ure 2