Intelligent Charging TS25 MKII Operator'S Manual Download Page 1

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TS25 MKII : TS25-BAS1-KIT : TS25-BAS1-CAN-240

Battery charger/analyser : Operators Manual

Doc: DWG1044-09-R16 TS25 MKII Operators manual.odt

Page 1 of 46

Printed On : 12/06/17

DANGER

Disconnect the

mains supply before

removing this cover

MEM

Bxx

OFF

MEM

Bxx

OFF

MEM

Bxx

OFF

MEM

Bxx

OFF

VOLTS TIME

AMPS

TEST

END

ONE

VOLTS

TIME

AMPS

TEST

END

ALARM

POWER SWITCH

KEEP AIRFLOW CLEAR

10cm

KEEP AIRFLOW CLEAR

10cm

EXTD

ENTR

DISP

DATA

A SET

PROC

V SET

CHRG

BATT

TEST

ONE

T SET

START

STOP

MUTE

EXTD

ENTR

DISP

DATA

A SET

PROC

V SET

CHRG

BATT

TEST

T SET

START

STOP

TS25 MKII

TS25-BAS1-KIT

TS25-BAS1-CAN-240

Battery Charger/Analyser

Operators Manual

Summary of Contents for TS25 MKII

Page 1: ...xx ON OFF I O VOLTS TIME AMPS TEST END ONE VOLTS TIME AMPS TEST END ALARM POWER SWITCH POWER SWITCH POWER SWITCH POWER SWITCH KEEP AIRFLOW CLEAR KEEP AIRFLOW CLEAR KEEP AIRFLOW CLEAR KEEP AIRFLOW CLEAR 10cm 10cm 10cm 10cm KEEP AIRFLOW CLEAR KEEP AIRFLOW CLEAR KEEP AIRFLOW CLEAR KEEP AIRFLOW CLEAR 10cm 10cm 10cm 10cm EXTD ENTR DISP DATA A SET PROC V SET CHRG BATT TEST ONE T SET START STOP MUTE EXTD...

Page 2: ...CONNECTING BATTERIES 11 4 2 CAPACITY TESTING BATTERIES 14 4 3 CHARGING BATTERIES 17 4 4 ENTERING BATTERY DATA 20 4 5 USING THE ONE MODE OF OPERATION 22 4 6 RESETTING THE TS25 MKII 22 4 7 DISPLAY MNEMONICS 24 4 8 ERROR CODES 25 5 CALIBRATION 27 5 1 EQUIPMENT REQUIRED 27 5 2 PERFORMANCE CHECKING 27 5 3 RE CALIBRATION 28 5 4 CALIBRATION PROBLEMS 29 5 5 CALIBRATION EQUIPMENT CONNECTIONS 30 6 ROUTINE M...

Page 3: ...BRARY 32 7 1 RETRIEVING A LIBRARY ITEM 32 7 2 ENTERING OR MODIFYING A LIBRARY ENTRY 32 8 DEFAULT BATTERY LIBRARY 33 9 SPECIFICATIONS 43 10 PRODUCT DISPOSAL INSTRUCTIONS 44 11 PRODUCT WARRANTY 45 Doc DWG1044 09 R16 TS25 MKII Operators manual odt Page 3 of 46 Copyright Material of Intelligent Charging Limited 2015 Printed On 12 06 17 ...

Page 4: ...e constant voltage charging 8 25 06 2008 Changed library entry 61 to correct part No 9 02 07 2008 Added comment on suitability of capacity test parameters for Enersys 9750 0744 Battery 10 12 08 2008 Corrected position of CHRG TEST on keypad legend 11 26 01 2009 Added Enersys 9750D0730 to built in library 12 30 09 2014 Corrected annotation on keypad diagram CHRG and TEST reversed 13 21 11 2014 Rewo...

Page 5: ... appropriate connectors for that battery Contact Intelligent Charging for special lead sets made to order The TS25 MKII has extended operating capabilities compared to its predecessor the TS25 Maximum charge current has been increased to 12A per channel and capacity testing still remains at 25A per channel The TS25 MKII still has paralleling mode where using a common paired cable both channels can...

Page 6: ...es a few minutes and this is done without the need to access the interior of the TS25 MKII The TS25 MKII no longer supports deep discharge recovery mode It is thought that if a battery requires this level of charge to recover it then the battery is not fit for use anyway and should be disposed of for re cycling The TS25 MKII contains two hi flow rate fans to extract the heat energy generated inter...

Page 7: ...R CHANNEL A CHARGE SAFETY BREAKER CHANNEL A CAPACITY TEST SAFETY CIRCUIT BREAKER CHANNEL B CAPACITY TEST SAFETY CIRCUIT BREAKER CHANNEL A CHARGE SAFETY CIRCUIT BREAKER DANGER Disconnect the mains supply before removing this cover MEM Bxx ON OFF I O MEM Bxx ON OFF I O MEM Bxx ON OFF I O MEM Bxx ON OFF I O VOLTS TIME AMPS TEST END ONE VOLTS TIME AMPS TEST END ALARM POWER SWITCH POWER SWITCH POWER SW...

Page 8: ... Illuminated means that battery capacity is being displayed o TEST illuminated means that the unit is set to capacity test mode otherwise it is set to charge mode o END illuminated means that the unit is stopped o ALARM illuminated means that the unit has just stopped and the alarm has sounded o ONE illuminated means that ONE mode has been selected and the paralleling leads must be used Doc DWG104...

Page 9: ...rcuit breaker is in the ON position before starting a charge or capacity test WARNING NEVER SWITCH THE CIRCUIT BREAK TO ON WHEN THE UNIT IS PERFORMING A CHARGE OR CAPACITY TEST AS SEVERE DAMAGE MAY OCCUR TO THE BATTERY OR THE TS25 MKII ALWAYS PRESS STOP FIRST If the circuit breaker operates during a charge immediately press STOP on BOTH charger channels and remove power from the unit and disconnec...

Page 10: ...S Breifly Displays The Battery VOLTS Briefly Displays The Battery TIME Manually STOPS The CHARGE CAPACITY TEST Breifly Displays The Battery MODE EXTD ENTR DISP DATA A SET PROC V SET CHRG BATT TEST ONE T SET START STOP Note keys that have no comments against them do nothing while RUNNING Doc DWG1044 09 R16 TS25 MKII Operators manual odt Page 10 of 46 Copyright Material of Intelligent Charging Limit...

Page 11: ...ry leads do not come in contact with the metalwork of the charger as this may also cause electrical arcing and or explosion risk WARNING THE BATTERY SHOULD NEVER BE CONNECTED OR DISCONNECTED FROM THE UNIT WHEN A CHARGE OR TEST IS IN PROGRESS AS ARCING CAN OCCUR CAUSING AN EXPLOSION FROM GASSES VENTING FROM BATTERIES BEING PROCESSED THE BATTERY SHOULD ALWAYS BE ISOLATED FROM ANY EQUIPMENT BEFORE BE...

Page 12: ... before removing this cover MEM Bxx ON OFF I O MEM Bxx ON OFF I O MEM Bxx ON OFF I O MEM Bxx ON OFF I O VOLTS TIME AMPS TEST END ONE VOLTS TIME AMPS TEST END ALARM POWER SWITCH POWER SWITCH POWER SWITCH POWER SWITCH KEEP AIRFLOW CLEAR KEEP AIRFLOW CLEAR KEEP AIRFLOW CLEAR KEEP AIRFLOW CLEAR 10cm 10cm 10cm 10cm KEEP AIRFLOW CLEAR KEEP AIRFLOW CLEAR KEEP AIRFLOW CLEAR KEEP AIRFLOW CLEAR 10cm 10cm 10...

Page 13: ...oving this cover MEM Bxx ON OFF I O MEM Bxx ON OFF I O MEM Bxx ON OFF I O MEM Bxx ON OFF I O VOLTS TIME AMPS TEST END ONE VOLTS TIME AMPS TEST END ALARM POWER SWITCH POWER SWITCH POWER SWITCH POWER SWITCH KEEP AIRFLOW CLEAR KEEP AIRFLOW CLEAR KEEP AIRFLOW CLEAR KEEP AIRFLOW CLEAR 10cm 10cm 10cm 10cm KEEP AIRFLOW CLEAR KEEP AIRFLOW CLEAR KEEP AIRFLOW CLEAR KEEP AIRFLOW CLEAR 10cm 10cm 10cm 10cm EXT...

Page 14: ...iscarded where it it s use is considered critical The TS25 MKII has two capacity test modes Perform a capacity test only to the time period specified This mode will auto terminate the process if either the battery voltage reaches the voltage end point or if the total capacity test time is achieved At the end of the test the TS25 MKII will report a percentage of 100 or less depending on why the cap...

Page 15: ...play between VOLTS AMPS TIME and and then pressing the DATA key This display will show the values programmed in and the corresponding indicator will flash Note when the indicator is lit there is no data to display To check the capacity test mode simple press the TEST key and the current capacity test mode will be displayed TIM or VOL 4 2 4 STARTING A CAPACITY TEST Before a capacity test is perform...

Page 16: ... voltage falls below the voltage end point or when the capacity test time has elapsed If the capacity test has been programmed to auto terminate only when the voltage falls below the voltage end point then the process will stop when the battery voltage falls below the voltage end point In both cases the capacity test process will terminate immediately the audible alarm will sound and the ALARM and...

Page 17: ... and parameters can be set to prevent over charging Constant current charging is achieved by the unit driving a specified constant current into the battery for a specified amount of time During this time it will monitor the battery voltage and auto terminate the process if this voltage is reached This voltage set point can be either the rise point of the battery or can be used as an over voltage p...

Page 18: ...will be displayed CV CC or CCA 4 3 4 STARTING A CHARGE Before a charge is performed for the first time it is important that the parameters are reviewed using the reviewing feature above as incorrect parameters could damage the battery under charge Once satisfied that he data is correct the battery to undergo charging must be connected to the unit Care must be taken when connecting batteries which ...

Page 19: ...h additional time mode is being performed then the unit will stop when the additional time has been used or if the voltage set point is not reached within 24 hours of the charge starting In all cases the charge process will terminate immediately the audible alarm will sound and the ALARM and END lights will illuminate and the display will show the reason for terminating the process To clear the al...

Page 20: ...into the unit If no change is required then simply pressing STOP will clear the display CV Programs the charge mode to perform a constant voltage charge where the charge current is not exceeded until the voltage set point is reached at which point it reduces current to maintain the voltage set point until the charge time is completed CC Programs the charge mode to perform constant current charging...

Page 21: ...shing and can be modified by pressing the and arrow keys Pressing the EXTD key will cause the middle digit to flash and this can then be modified by using the and arrow keys Pressing the EXTD key again will cause the leftmost digit to flash and this can then be modified using the and arrow keys If the EXTD key is pressed again the rightmost digit will then flash This cycle is repeated each time th...

Page 22: ...f the unit Certain actions cannot be performed in ONE mode and these are reported on the display in the form of an error message and buzzer sound 4 6 RESETTING THE TS25 MKII The TS25 MKII keeps users modified data in battery backed RAM It may be necessary at some time to reset this data to the defaults Three sets of data can be reset 4 6 1 GENERAL PARAMETER DATA The general parameter data covers t...

Page 23: ...o perform this function both channels must be STOPPED Press EXTD twice rapidly The display will flash three numeric digits These correspond to the firmware release of the unit By pressing the and arrow keys the display can be changed to show PRS LRS or CRS Once selection is made on the display the ENTR key must be pressed to invoke the operation If the operation needs to be cancelled i e if confir...

Page 24: ...P key CAL Calibration mode has been selected PRS Parameter reset selection or action LRS Library reset selection or action CRS Calibration reset selection or action TIM Capacity test terminated on time selection or setting VOL Capacity test terminates on voltage set point only selection or setting CV Constant voltage charge selection or setting CC Constant current charge selection or setting CCA C...

Page 25: ...ed boundaries to prevent inadvertently entered wrong values being used If this error is received repeatedly when calibrating it also indicates that the unit has a malfunction and requires service E 6 Error in current calibration data input When the current data is input to the unit it check to ensure that the calibration scale factor falls within specified boundaries to prevent inadvertently enter...

Page 26: ...s a fault where the actual current is more than 10A of expected current E13 This code is displayed when the unit is first powered and is an indication that the internal battery needs replacing Note that when this occurs the unit will have loaded it s default calibration data and re calibration after battery replacement will be required E14 Charging or Capacity Testing has stopped because the unit ...

Page 27: ...NCE CHECKING There are two stages in the recalibration The initial stage is to check that the TS25 MKII is still working within the correct performance characteristics If the unit is still working within tolerance then re calibration does not need to be performed Performance checking will then not need to be done for another year To execute a performance check the following procedure must be obser...

Page 28: ...ause measurement errors due to this decay Modern components are much more stable than their older counterparts so re calibration is less necessary but the checking is essential to ensure that the correct voltages and currents are used to charge and capacity test your batteries If the procedures identified above requires the unit to be recalibrated then the following re calibration method needs to ...

Page 29: ... the charge amps so that the measuring equipment will then display the same as the charger To recalibrate voltage press VSET Enter the number of volts as displayed on the measuring equipment and press ENTR The charger display will then adjust the display to show the same reading as the measuring equipment Once this process is completed press STOP to end the capacity test Capacity test circuit cali...

Page 30: ... 20 200 1000 V d c 700 200 20 200m V a c 200u 2m 20m 200m 2 10 A a c 10 2 200m 20m 2m 200u 20u OFF 20m DIGITAL MULTIMETER DMM01 DANGER Disconnect the mains supply before removing this cover MEM Bxx ON OFF I O MEM Bxx ON OFF I O MEM Bxx ON OFF I O MEM Bxx ON OFF I O VOLTS TIME AMPS TEST END ONE VOLTS TIME AMPS TEST END ALARM POWER SWITCH POWER SWITCH POWER SWITCH POWER SWITCH KEEP AIRFLOW CLEAR KEE...

Page 31: ...aline If the connectors are broken or damaged they should be replaced Replacement charger connectors can be purchased from Intelligent Charging Inspect the power cord for damage and replace if necessary If required by local regulations perform a PAT test on the equipment in accordance with the regulations in force 6 1 INTERNAL BATTERY REPLACEMENT The internal parameters of the TS25 MKII are mainta...

Page 32: ... that the item is to be retrieved from the units internal fixed battery library Items from this database cannot be written back As supplied or when a library reset is performed the modifiable database is the same as the un modifiable database 7 2 ENTERING OR MODIFYING A LIBRARY ENTRY In order for a library item to be modified it must be recalled first modified and then written back Recall the libr...

Page 33: ...with Additional Time 01 CONCORDE BB 638 U MODE VOLTS AMPS TIME Captest on time 21 0 31 0 60 m Captest on voltage Constant Voltage Charge 29 0 20 0 6 0 h Constant Current Charge C C Charge with Additional Time 02 HAWKER 9750T0663 MODE VOLTS AMPS TIME Captest on time 20 0 25 0 60 m Captest on voltage Constant Voltage Charge 29 0 20 0 6 0 h Constant Current Charge C C Charge with Additional Time 03 O...

Page 34: ...9750D07545 MODE VOLTS AMPS TIME Captest on time 20 0 18 0 60 m Captest on voltage Constant Voltage Charge 29 0 9 0 4 0 h Constant Current Charge C C Charge with Additional Time 09 YUASA NP 24 12B MODE VOLTS AMPS TIME Captest on time 10 0 24 0 60 m Captest on voltage Constant Voltage Charge 14 4 20 0 6 0 h Constant Current Charge C C Charge with Additional Time 10 CIBL 6XNM11WL MODE VOLTS AMPS TIME...

Page 35: ... Captest on time 3 3 5 0 60 m Captest on voltage Constant Voltage Charge 4 85 2 0 4 0 h Constant Current Charge C C Charge with Additional Time 16 YUASA NP2 6 6 MODE VOLTS AMPS TIME Captest on time 5 0 2 6 60 m Captest on voltage Constant Voltage Charge 7 25 1 0 4 0 h Constant Current Charge C C Charge with Additional Time 17 AC DELCO 20 55 MODE VOLTS AMPS TIME Captest on time 10 0 27 5 120 m Capt...

Page 36: ...est on time 20 0 25 0 60 m Captest on voltage Constant Voltage Charge 29 0 18 0 6 0 h Constant Current Charge C C Charge with Additional Time 23 OLDHAM CROMPTON 4V10 MODE VOLTS AMPS TIME Captest on time 3 3 10 0 60 m Captest on voltage Constant Voltage Charge 4 85 5 0 4 0 h Constant Current Charge C C Charge with Additional Time 24 HAWKER ENERGY 97500640 MODE VOLTS AMPS TIME Captest on time 20 0 2...

Page 37: ...S TIME Captest on time 19 0 5 5 60 m Captest on voltage Constant Voltage Charge 29 0 0 5 2 0 h Constant Current Charge C C Charge with Additional Time 30 GRIMES 61 0478 1 MODE VOLTS AMPS TIME Captest on time 0 0 0 0 0 m Captest on voltage Constant Voltage Charge 11 0 0 3 16 0 h Constant Current Charge C C Charge with Additional Time 31 LITTON 51008 MODE VOLTS AMPS TIME Captest on time 19 0 14 0 60...

Page 38: ...E Captest on time 20 0 36 0 60 m Captest on voltage Constant Voltage Charge 30 0 8 0 2 0 h Constant Current Charge C C Charge with Additional Time 37 VARTA F20 40H1CWT MODE VOLTS AMPS TIME Captest on time 20 0 36 0 60 m Captest on voltage Constant Voltage Charge 30 0 8 0 2 0 h Constant Current Charge C C Charge with Additional Time 38 VARTA F20 40H1C MODE VOLTS AMPS TIME Captest on time 20 0 36 0 ...

Page 39: ...test on time 10 0 7 0 60 m Captest on voltage Constant Voltage Charge 15 0 1 4 4 0 h Constant Current Charge C C Charge with Additional Time 44 AEA SAFT KRH 44 91 HBG MODE VOLTS AMPS TIME Captest on time 10 0 10 0 60 m Captest on voltage Constant Voltage Charge 15 0 2 0 4 0 h Constant Current Charge C C Charge with Additional Time 45 SAFT 10VR7F MODE VOLTS AMPS TIME Captest on time 10 0 7 0 60 m C...

Page 40: ... Captest on time 20 0 23 0 60 m Captest on voltage Constant Voltage Charge 30 0 2 3 5 0 h Constant Current Charge C C Charge with Additional Time 51 VARTA 5KBM 344 100 MODE VOLTS AMPS TIME Captest on time 5 0 0 55 60 m Captest on voltage Constant Voltage Charge 7 5 0 12 5 0 h Constant Current Charge C C Charge with Additional Time 52 ALCAD 5XM 325 MODE VOLTS AMPS TIME Captest on time 5 0 32 0 60 m...

Page 41: ...time 1 0 1 2 60 m Captest on voltage Constant Voltage Charge 1 5 0 24 4 0 h Constant Current Charge C C Charge with Additional Time 58 SAFT 20 VO 35 MODE VOLTS AMPS TIME Captest on time 20 0 35 0 60 m Captest on voltage Constant Voltage Charge 35 0 3 5 15 0 h Constant Current Charge C C Charge with Additional Time 59 VARTA F20 25H1C MODE VOLTS AMPS TIME Captest on time 20 0 23 0 60 m Captest on vo...

Page 42: ... 48 minute discharge and is considered fit for return to service Copy this page to record details of your own batteries MODE VOLTS AMPS TIME Captest on time m Captest on voltage Constant Voltage Charge h Constant Current Charge C C Charge with Additional Time MODE VOLTS AMPS TIME Captest on time m Captest on voltage Constant Voltage Charge h Constant Current Charge C C Charge with Additional Time ...

Page 43: ...ial request Frequency 50Hz Current Minimum 0 0A Maximum 6 0A Temperature Min 0C Max 40C POWER INPUT 700W Per Channel 28V at 25A Maximum Per Channel Rated at 25 C POWER OUTPUT 336W Per Channel 12A at 28V Maximum Per Channel Rated at 25 C Doc DWG1044 09 R16 TS25 MKII Operators manual odt Page 43 of 46 Copyright Material of Intelligent Charging Limited 2015 Printed On 12 06 17 ...

Page 44: ... 2002 96 EC has been put in place to recycle products using best available recovery and recycling techniques to minimise the impact on the environment treat any hazardous substances and avoid the increasing landfill Product disposal instructions for business users Business users should contact their suppliers and check the terms and conditions of the purchase contract and ensure that this product ...

Page 45: ...uct carefully and fully comply with all procedures shown in the literature and product training familiarisation sessions as misuse or failure to follow the instructions may render this warranty void This warranty is not transferable and excludes routine maintenance consumables parts subject to normal wear and tear service maintenance kits and damage caused by misuse or negligence Warranty claims a...

Page 46: ...AS1 CAN 240 Battery charger analyser Operators Manual This page is intentionally left blank Doc DWG1044 09 R16 TS25 MKII Operators manual odt Page 46 of 46 Copyright Material of Intelligent Charging Limited 2015 Printed On 12 06 17 ...

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