INOXPA KIBER 2KS-20 Installation, Service And Maintenance Instructions Download Page 1 | Manualshive

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INSTALLATION, SERVICE AND MAINTENANCE INSTRUCTIONS

PROGRESSIVE CAVITY PUMP

KIBER KS / KST

Original Instructions

01.610.30.11EN

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Summary of Contents for KIBER 2KS-20

Page 1: ...INSTALLATION SERVICE AND MAINTENANCE INSTRUCTIONS PROGRESSIVE CAVITY PUMP KIBER KS KST Original Instructions 01 610 30 11EN 0 2021 05 01 610 32 0001 01 610 32 0029...

Page 2: ...KS 80 KIBER 2KS 80 KIBER KST 20 KIBER 2KST 20 KIBER KST 25 KIBER 2KST 25 KIBER KST 30 KIBER 2KST 30 KIBER KST 40 KIBER 2KST 40 KIBER KST 50 KIBER 2KST 50 KIBER KST 60 KIBER 2KST 60 KIBER KST 80 KIBER...

Page 3: ...ting the pump 12 6 2 Checks when starting the pump 12 6 3 By pass pressure 12 7 Troubleshooting 8 Maintenance 8 1 General considerations 15 8 2 Check the mechanical seal 15 8 3 Lubrication 15 8 4 Tigh...

Page 4: ...ant functions failure of specific maintenance and repair procedures possible electrical mechanical and chemical hazards risk to the environment due to the type of substances released 2 3 WARRANTY The...

Page 5: ...es be exceeded NEVER touch the pump or the pipework during operation if the pump is being used for transferring hot liquids or during cleaning The pump contains moving parts Never place your fingers i...

Page 6: ...for a longer service life under heavy duty working conditions The standard connections are DIN 11851 Also it is possible to choose other types of connections for the pump like the CLAMP SMS RJT flange...

Page 7: ...ng any rest of packaging materials the pump and the motor are not damaged if the equipment is not in good condition and or any part is missing the carrier should report accordingly as soon as possible...

Page 8: ...llow proper ventilation If the pump is installed outdoors it should be covered by a roof Its location should allow easy access for inspection or maintenance operations If the hopper is not covered whe...

Page 9: ...m x mm Va max Va min mm Vr mm 70 80 2 4 0 13 0 13 81 95 2 4 0 15 0 15 96 110 2 4 0 18 0 18 111 130 2 4 0 21 0 21 131 140 2 4 0 24 0 24 141 160 2 4 0 27 0 27 161 180 2 4 0 30 0 30 181 200 2 4 0 34 0 3...

Page 10: ...ump shaft ALWAYS connect the coolant inlet to the bottom connection on the seal chamber The coolant will then exit through the top connection on the chamber See the following figure For more informati...

Page 11: ...of rotation see the signalling label on the pump Start and stop the pump motor momentarily Make sure that the direction of rotation is correct If the pump rotates in the wrong direction it could cause...

Page 12: ...nection corresponding to the values indicated in chapter 9 Technical Specifications 6 2 CHECKS WHEN STARTING THE PUMP Check that the pump is not making any strange noises Check if the absolute inlet p...

Page 13: ...by pass mounted to work with the aspiration in the pump casing and the impulsion ahead If the pump has not an incorporated a pressure by pass you should mount a relief valve or any other device that l...

Page 14: ...nnections Clogged suction pipe Check the suction pipe and all its filters if any Discharge pressure too high If necessary reduce load losses e g by increasing the diameter of the pipe Flow too high Re...

Page 15: ...place it following the instructions in the chapter 8 7 Disassembly and assembly of the pump 8 3 LUBRICATION The KIBER KS and KIBER KST pumps use one cylinder roller bearing 70 which should be re lubri...

Page 16: ...terials suffer no damage if the indications specified in this manual are observed No cold liquid can enter the pump till the temperature of the pump is lower than 60 C 140 F The pump generates an impo...

Page 17: ...ean the pump by hand when it is running 8 7 1 Stator rotor and connecting rod A Standard transmission Disassembly Loosen the nuts 54 and remove the leg 07 and the discharge nozzle 34 Pull out the tie...

Page 18: ...r end of the connecting rod in order to remove it Assembly Place the O ring 81 on the pump shaft 05 shaft complement 26 and the connecting rod 24 and the seals 80A on the transmission bushing 43 Place...

Page 19: ...eal cover 09 to pull out the seal at the same time as the mechanical seal 08 Finally gently remove the stationary part of the seal which has remained housed inside the seal cover Assembly Mount the fi...

Page 20: ...and the lip seal 88B Finally gently remove the stationary part of the seal which has remained housed inside the seal cover and the lip seal Assembly Mount the fixed part of the mechanical seal 08 the...

Page 21: ...in housed inside the cover Assembly Place the fixed part of the outside mechanical seal 08B in its housing inside the double seal back cover 10A Insert this cover 10A leaving it loose at the end of th...

Page 22: ...rings Fasten the nuts 57 manually and evenly and make sure that the shaft rotates freely Now follow the assembly procedure described in chapter 8 7 1 Stator rotor and connecting rod Let the pump oper...

Page 23: ...7 the roller bearing 70A and the stop washer 31A and fasten it all with the elastic ring 66 Place outer ring together with the bearing rollers 70 into the housing in the support 06 Mount the shaft bea...

Page 24: ...ide SiC Seal material FPM Cooled mechanical seal Working pressure 0 5 bar Flow rate of the circulation 0 25 0 6 l min Double mechanical seal Operating pressure 1 5 2 bar above the operating pressure o...

Page 25: ...8 KS 40 KST 40 2KS 40 2KST 40 60 5 30 10 KS 50 KST 50 2KS 50 2KST 50 72 40 13 KS 60 KST 60 2KS 60 2KST 60 97 5 48 16 KS 80 KST 80 2KS 80 2KST 80 97 5 62 20 9 2 WEIGHT Pump type Weight Kg Pump type Wei...

Page 26: ...2KS 20 736 170 110 KS 25 800 200 135 2KS 25 890 200 135 KS 30 800 200 135 2KS 30 950 200 135 KS 40 1090 230 160 2KS 40 1275 230 160 KS 50 1160 250 160 2KS 50 1415 250 160 KS 60 1405 295 220 2KS 60 170...

Page 27: ...1615 540 KS 60 1650 625 2KS 60 1950 625 KS 80 1770 610 2KS 80 2170 610 9 5 DIMENSIONS OF KIBER KST PUMP Pump type A B C KST 20 835 210 175 2KST 20 935 210 175 KST 25 1035 250 235 2KST 25 1125 250 235...

Page 28: ...Technical Specifications 28 INOXPA S A U 01 610 30 11EN 0 2021 05 9 6 EXPLODED DRAWING AND PARTS LIST OF KIBER KS PUMP 01 610 32 0023...

Page 29: ...I 316L 29 Upper tie bar 2 1 4301 AISI 304 29A Lower tie bar 2 1 4301 AISI 304 30 Safe ring3 2 1 4404 AISI 316L 31 Seal stop ring 1 1 4404 AISI 316L 31A Stop washer 1 F 522 34 Discharge nozzle 1 1 4404...

Page 30: ...Technical Specifications 30 INOXPA S A U 01 610 30 11EN 0 2021 05 9 7 EXPLODED DRAWING AND PARTS LIST OF KIBER KST PUMP 01 610 32 0024...

Page 31: ...4301 AISI 304 29A Lower tie bar 2 1 4301 AISI 304 31 Seal stop ring 1 1 4404 AISI 316L 31A Stop washer 1 F 522 34 Discharge nozzle 1 1 4404 AISI 316L 35 Bolt washer3 4 1 4404 AISI 316L 47A Protection...

Page 32: ...al 05 Pump shaft 1 1 4404 AISI 316L 17A Transmission shield bushing 2 1 4404 AISI 316L 21 Rotor 1 1 4404 AISI 316L 24 Connecting rod 1 1 4404 AISI 316L 27 Bolt1 4 1 4404 AISI 316L 30 Safe ring 4 1 440...

Page 33: ...S A U 01 610 30 11EN 0 2021 05 33 9 9 COOLED MECHANICAL SEAL Position Description Quantity Material 09A Cooled seal cover 1 1 4404 AISI 316L 88B Lip seal1 1 FPM 92 Racord 2 1 4404 AISI 316L 1 recomme...

Page 34: ...ription Quantity Material 08A Inside mechanical seal 1 08B Outside mechanical seal 1 10 Double seal cover 1 1 4404 AISI 316L 10A Double seal back cover 1 1 4404 AISI 316L 54A Hexagonal nut 2 A2 55B Th...

Page 35: ...A U 01 610 30 11EN 0 2021 05 35 9 11 GLAND PACKING Position Description Quantity Material 08C Gland packing1 5 rings 36 Packing box 1 1 4404 AISI 316L 37 Gland 1 1 4404 AISI 316L 55A Pin 2 A2 57 Self...

Page 36: ...nyoles Spain Tel 34 972 575 200 Fax 34 972 575 502 How to contact INOXPA S A U Contact details for all countries are Continually updated on our website Please visit www inoxpa com to access the inform...

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