INOXPA HYGINOX SEN Installation, Service And Maintenance Instructions Download Page 8

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4.Installation

2014/02

01.

32.

Installation

4.1.

RECEPTION OF THE PUMP

INOXPA will not be liable for any deterioration of the material due to transport or unpacking. Visually
check that the packaging has not been damaged.

The following documentation is included with the pump:



Shipping documents



Instructions and Servicing manual for the pump.



Instructions and Servicing manual for the motor (*).



(*) If the pump has been supplied with a motor from INOXPA.

Unpack the pump and check the following:



The suction and discharge connections on the pump,

removing any remaining packaging material.



Check that the pump and motor have not suffered any

damage.



If not in good material condition and/or if not all the parts

are included, the shipping carrier should submit a report
as soon as possible.

Identification of the pump

Each pump has a nameplate with the basic data required to identify the model.

Pump plate

Serial number

.30

.32

.00

.30

.32

.00

.01

32.

Summary of Contents for HYGINOX SEN

Page 1: ...AND MAINTENANCE INSTRUCTIONS HYGINOX SEN INOXPA S A c Telers 54 Aptdo 174 E 17820 Banyoles Girona Spain Tel 34 972 57 52 00 Fax 34 972 57 55 02 email inoxpa inoxpa com www inoxpa com 01 013 30 01EN 0 2014 04 01 013 32 0001 ...

Page 2: ...g directives Machinery Directive 2006 42 EC RD 1644 2008 Low voltage Directive 2006 95 EC Electromagnetic Compatibility Directive 2004 108 EC Applicable harmonised Standards UNE EN ISO 12100 2012 UNE EN 809 1999 A1 2010 Identification of the person empowered to draw up the Declaration on behalf of the manufacturer and qualified to compile the technical file established by the Community Banyoles 2A...

Page 3: ...pt in a safe location near the installation area 1 3 SAFETY Warning symbols Danger for people in general Danger of injury caused by rotating equipment parts Electrical hazard Danger Caustic or corrosive agents Danger Suspended loads Danger to the correct operation of the equipment Mandatory to ensure safety at the workplace Mandatory use of safety goggles 1 4 GENERAL SAFETY INSTRUCTIONS Read the i...

Page 4: ...by authorised personnel Compliance with the instructions Any failure to comply with the instructions may impose a risk to the operators the environment and the machine and may ultimately result in the loss of any right to claim damages This non compliance may result in the following risks Failure of important machine plant functions Failure of specific maintenance and repair procedures Possible el...

Page 5: ...are parts and accessories The usage of other parts will relieve the manufacturer of any liability Changing the service conditions is only possible with prior written authorisation from INOXPA Please do not hesitate to contact us in case of doubts or if further explanations are required regarding specific data adjustments assembly disassembly etc ...

Page 6: ...llation 4 1 Reception of the pump 8 4 2 Handling and storage 9 4 3 Location 9 4 4 Pipes 9 4 5 Electrical installation 10 5 Starting the pump 5 1 Starting the pump 11 6 Operating problems 7 Maintenance 7 1 General considerations 13 7 2 Storage 13 7 3 Cleaning 13 7 4 Assembly disassembly of the pump 15 8 Technical Specifications 8 1 Technical Specifications 17 8 2 Tightening torques 17 8 3 Cross sec...

Page 7: ... driven by a NEMA Premium Efficiency C face motor 3 2 APPLICATION As a general rule the most common application of HYGINOX SEN pumps in their standard version is in the food processing industry mainly to transfer liquids For each type of the pump the hydraulic performance is given by the choice of impeller diameters and speeds The characteristic curves also show the power and NPSH requirements The...

Page 8: ... and Servicing manual for the motor If the pump has been supplied with a motor from INOXPA Unpack the pump and check the following The suction and discharge connections on the pump removing any remaining packaging material Check that the pump and motor have not suffered any damage If not in good material condition and or if not all the parts are included the shipping carrier should submit a report...

Page 9: ...ctions with the minimum possible number of bends and fittings in order to reduce as much as possible any pressure losses that may be caused by friction Make sure that the pump s ports are properly aligned with the pipework and have a diameter similar to that of the pump connections Place the pump as close as possible to the suction tank if possible below the fluid level or even below the tank in o...

Page 10: ...ngerous for operators or cause irreversible damage to equipment Prior to handling the pump make sure that the electrical panel is disconnected Connect the motor in accordance with the instructions supplied by the motor manufacturer Check the direction of rotation Start and stop the pump motor momentarily Make sure looking at the pump from behind that the motor fan rotates in a clockwise direction ...

Page 11: ...orrect Checks to be carried out when starting up the pump Check that the pump is not making any strange noises Check if the absolute inlet pressure is sufficient to prevent cavitation in the pump Check the curve to determine the minimum pressure required above the vapour pressure NPSHr Control the discharge pressure Check that there are no leaks through the sealed areas Do not use a shut off valve...

Page 12: ...itation Increase the suction pressure The pump sucks in air Check the suction pipe and all of its connections Suction pipe obstructed Check the suction pipe and the filters if available Discharge pressure too high If necessary reduce the pressure losses for example by increasing the pipe diameter Flow rate too high Reduce the flow by means of a diaphragm Partially close the discharge valve Trim th...

Page 13: ...ore storing the pump it should be completely drained Prevent as far as possible exposing the parts to excessively humid environments 7 3 CLEANING The use of aggressive cleaning products such as caustic soda and nitric acid may burn the skin Wear rubber gloves during all cleaning procedures Always wear protective goggles CIP Clean in Place cleaning If the pump is installed in a system with a CIP pr...

Page 14: ...rilization process The parts materials will not be damaged if the indications specified in this manual are observed Make sure that no cold liquid enters the system until the temperature of the pump is lower than 60 C 140 F The pump generates an important pressure loss through the sterilization process We recommend the use of a branch circuit with a discharge valve to ensure that steam superheated ...

Page 15: ...ve the impeller nut 45 to release the O ring 80D 6 Pull out the impeller 02 If necessary hit it with a dead blow using a plastic mallet in order to disengage the cone 7 Remove the rotating part of the mechanical seal 08A from the rear side of the impeller 02 8 Remove the pump cover 03 from the lantern 04 9 Manually remove the stationary part of the mechanical seal 08A which is located in the pump ...

Page 16: ... Place the stationary part of the mechanical seal 08A on the cover 03 9 Install the cover 03 on the lantern 04 10 Slide the rotating part of the mechanical seal 08A over the shaft 03 and install the impeller 02 11 Place the O ring 80D on the nut 45 and secure the impeller 02 with the nut 45 12 Place the O ring 80A on the cover 03 making sure it is not twisted 13 Install the body 01 and secure it t...

Page 17: ...ght polished Interior surface finish Polished Ra 0 8 μm Mechanical seal Type Single internal seal Material rotary part Graphite C standard Silicon carbide SiC Material stationary part Silicon carbide SiC standard Seal material EPDM standard FPM Motor Type Three phase asynchronous motor NEMA C Face 2 or 4 poles IP55 protection class F insulation Power 1HP to 30HP Voltage and frequency 208 230 V 460...

Page 18: ...mpeller 1 AISI 316L 03 Pump cover 1 AISI 316L 04 Lantern 1 AISI 304 05 Shaft 1 AISI 316L 08A Mechanical seal 1 09 Seal cover 1 AISI 316L 15 Clamp body 1 AISI 304 45 Cap nut 1 AISI 316L 47A Lantern protection 2 PETP 50A Protector screw 4 A2 52 Hexagonal screw 4 A2 55 Threaded stud 2 A2 80A O ring 1 EPDM 80D O ring 4 EPDM 82 Splash ring 1 93 Motor 1 01 013 32 0009 ...

Page 19: ...CO INOXPA AUSTRALIA PTY LTD BOGOTA DUBAI U A E MORNINGTON VICTORIA Tel 571 4208711 Tel 971 0 4 372 4408 Tel 61 3 5976 8881 Fax 571 4190562 sales ae inoxpa com Fax 61 3 5976 8882 e mail colombia inoxpa com e mail inoxpa au inoxpa com INOXPA ALGERIE INOXPA SOUTH AFRICA PTY LTD INOXPA USA Inc ROUIBA JOHANNESBURG SANTA ROSA Tel 213 21856363 21851780 Tel 27 117 945 223 Tel 1 7075 853 900 Fax 213 218544...

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